Kanga 216 Series Operator's Manual

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SERIES 216 LOADER

Operator's Manual

PM-000227

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Page 1 SERIES 216 LOADER Operator’s Manual PM-000227...
Page 2 IN PROGRESS 2 SERIES CURRENTLY IS IN DESIGN CHANGES OUTSTANDING: COVER PAGE TABLE OF CONTENTS & INDEX SPECIFICATIONS DRAWINGS DECALS SERVICE PROCEDURE ATTACHMENTS...
Page 3 We thank you for choosing the Kanga Loader. Your machine is the result of extensive design and development and is acknowledged as being the superior product in its category. We congratulate you on your discerning choice and wish you many years of...
Page 4 While all care has been taken in the development of this product, Kanga makes no representation or warranty that this document is accurate, error-free, or up to date and no loss of any kind is accepted by Kanga or its agents arising from the use of this document.
Page 5: Table Of Contents
Table of Contents Identify Your Kanga Loader ...........9 Read Your Product Plate ..................9 Understand the Model Number ................9 Safety Information ..............10 Understand Safety Warnings and Symbols ............10 Safety Decal Labels ....................11 Safe Work Practices—Pictograms .................14 Practice Safety at All Times ..........15 General Safety Rules ....................15...
Page 6 Terminator Stump Grinder Attachment..............44 Log Splitter Attachment ..................45 Install Track ................46 Preparation ......................46 Installation ......................47 Track Orientation ....................48 Maintain Your Kanga Loader ..........51 Inspection and Checks ...................51 Daily Checklist ......................52 Loader Arm Maintenance ..................54 Long-Term Loader Storage ..................55 Post-Storage Return to Operation .................55 End-of-Service-Life Disposal..................56...
Page 7 Terms and Conditions .....................91 Spare Parts Warranty....................92 Contact Information .............93 Index ..................94 Register Your Kanga Loader This part will be removed from this manual at the time of machine handover. Record the Main Component Serial Numbers Loader Checklist Delivery Sheet...
Page 9: Identify Your Kanga Loader
Identify Your Kanga Loader Read Your Product Plate 1 Mini-Loader VIN Number 2 Date of Manufacture (in Australia) 3 Full Model Code 4 Engine Gross Maximum Power (HP/KW) 5 Mini-Loader Rated Operating Capacity (ROC) 6 Mass of Loader (without bucket,...
Page 10: Safety Information
Following these safety precautions listed in this manual. We encourage you to assess is required when operating or maintaining a Kanga the risk present at any job site and in every work Loader.
Page 11: Safety Decal Labels
Operator’s Manual · Safety Information Safety Decal Labels The following section provides a glossary of safety labels found on your Kanga Loader. These labels are important! Become familiar with both their meaning and location prior to operating your loader. They must be maintained so each decal label is clean, visible, and legible. To clean the decal, use a soft cloth, water, and soap.
Page 12 Some grease points may be hidden. Maintain correct tire pressure for all information on engine speed control. Consult this operator’s manual for more loader tires. Consult this operator’s information on greasing your loader. manual for more information. Series 216 Loader © 2022 Kanga Loaders.
Page 13 MULTI-SAFETY ADVISORY PANEL See next page for information on these advisories. Series 216 Loader © 2022 Kanga Loaders.
Page 14: Safe Work Practices-Pictograms
Operator’s Manual · Safety Information Safe Work Practices—Pictograms These illustrate key safety practices related to the operation of your Kanga Loader. Descriptions Always operate the machine with the attachment lowered. Caution: Take note of the following safe work Always move up and down slopes with the practices and safety notices.
Page 15: Practice Safety At All Times
Practice Safety at All Times General Safety Rules DANGER Read, remember, and apply the following safety rules during the operation of your Kanga Loader. Keep hands, feet and clothing away from all In addition, complete a thorough risk assessment moving parts, including hydraulic arms.
Page 16: Working On Slopes
Use a steady, even action to achieve proper control. Do not jerk the control levers. The Kanga Loader is designed to operate on slopes to a maximum of 20°. Note that this is a Avoid distractions during loader operation.
Page 17 With safety at the forefront of your decision making, use good judgment and common sense when completing the slope/site survey. Series 216 Loader © 2022 Kanga Loaders.
Page 18: Tipping Load And Rated Operating Capacity (Roc)
In • The load acting through the centre of bucket terms of stability, Kanga find the OTT system to volume or in the centre of the fork tynes be comparable to a wheel loader though have •...
Page 19 248kg 546lb 220kg 485lb 211kg 463lb 178kg 391lb Capacity (ROC) FORKS Material load for forks**: 500mm Kanga fork tynes 750mm Kanga fork tynes 900mm Kanga fork tynes Tipping load 383kg 844lb 348kg 766lb 330kg 726lb Rated Operating Capacity (ROC) 173kg...
Page 20: Call Before You Dig
They will use paint, flags, stakes, or other temporary methods. While operating your loader and attachments in a marked area, keep a distance of at least 2 meters (6 feet) from all underground services. Series 216 Loader © 2022 Kanga Loaders.
Page 21: Personal Protective Equipment (Ppe)
Operator’s Manual · Practice Safety at All Times Personal Protective Equipment (PPE) All personnel working on or near the Kanga Loader must follow the work site’s Health and Safety guidelines and wear a hard hat, hearing protection, safety glasses, and other protective equipment, as appropriate for the hazards present.
Page 22: Complete A Risk Assessment
Five Steps to an Effective Risk Assessment Your Kanga Loader is a versatile machine, capable of performing a variety of tasks in a safe and effective manner. To ensure the safety of operators and others, it is important to document the work at hand for hazards and risk.
Page 23: Risk Assessment Matrix
7 to 14 = Medium Risk - Acceptable but remedial work may be required in the longer term. 1 to 6 = Low Risk - Acceptable without further remedial work. However, you should still monitor and review periodically. Series 216 Loader © 2022 Kanga Loaders.
Page 24: Be Work-Ready
… Are all loader safety features operable? … Are the attachment locking pins fully engaged and secure? … Is the driving platform clean, dry, and free from grease, mud, or other slip risks? Series 216 Loader © 2022 Kanga Loaders.
Page 26: Operate Your Kanga Loader
Operate Your Kanga Loader Inspection After Delivery As soon as your loader is delivered and before declaring it ready for use, thoroughly inspect it for any evidence of damage resulting from shipment. CAUTION The task of preparing a new loader for use should be completed by a responsible person who has read and understood this manual.
Page 27: Loading And Unloading
CAUTION align the loader wheel with the ramps proceed to reverse the loader down the ramps at a slow and For the Kanga Series 216 Loader, the load on Consistent speed. the lifting lug must not exceed 1500Kg 9. Drive the loader clear of the ramps.
Page 28: Safety In The Work Zone
Operator’s Manual · Operate Your Kanga Loader Parking and Shutting Down Safety in the Work Zone When parking your loader, observe the following In all work zones, it is important to control both safety guidelines: vehicle and foot traffic in the area.
Page 30: Controls
Operator’s Manual · Operate Your Kanga Loader Controls THIS SECTION TO CHANGE Spring-centered levers sit on the top face of the loader control area. These control the basic operating functions via a push-pull action. The levers and their corresponding functions are illustrated here.
Page 31: Before Starting Up
Operator’s Manual · Operate Your Kanga Loader Before Starting Up Before starting up, read this operator’s manual for this loader, then complete the following steps: Check the fuel level and fill up if necessary. Ensure that the fuel is the correct type, free from impurities or water.
Page 32: Cold Weather Starting
Operator’s Manual · Operate Your Kanga Loader Cold Weather Starting Maneuvering 1. Turn the key to the “PREHEATING” position and keep it there for a certain period mentioned below. Important Shown below are the standard preheating times for various temperatures. This operation, however, is not required, when the engine is warmed up.
Page 33: Turning
Operator’s Manual · Operate Your Kanga Loader Turning When the power and/or direction on one side of the loader is different from that on the other, the loader will turn. For example, applying forward power to one side and equal reverse power to the other will cause the loader to turn by its own length.
Page 34: Operate Loader Attachments
Kanga. Attachments In addition to the general safety practices related to the operation of your Kanga Loader, you must follow the safety guidelines given for the attachment you are using. Before commencing work with any attachment, ensure that all tasks and risks...
Page 35: Hydraulic Attachment Connections
Operator’s Manual · Operate Loader Attachments Hydraulic Attachment Connections Kanga Loaders are fitted with hydraulic quick release couplings (QRC) to connect the different attachments. The QRCs are paired as male and female to ensure correct hose connections. STANDING ON REAR OF MACHINE LEFT SIDE (Controlled by the AUX lever.)
Page 36: 4-In-1 Attachment
CAUTION Do not step off the operator platform with the load raised or the machine moving. CAUTION Always ensure that the attachment locking pins are fully engaged at all times. Series 216 Loader © 2022 Kanga Loaders.
Page 37: Power Head And Auger Attachments
Note: or object under the auger attachment for any The front wheels should never come off the ground reason. more than 1 inch (25mm). Series 216 Loader © 2022 Kanga Loaders.
Page 38: Trencher Attachment
Do not place hands, feet, or other body part or knob clockwise will make loader move slower object under the trencher for any reason. while turning the knob anti-clockwise will increase the speed of the loader. Series 216 Loader © 2022 Kanga Loaders.
Page 39: Bucket Broom Attachment
5. Use the knob on the trenching valve to adjust Note the ground speed of the loader. Turning the If Trencher valve is not available on your Kanga knob clockwise will make loader move slower Loader, connect the bucket broom hoses to while turning the knob anti-clockwise will connections A and B.
Page 40: Rotary Hoe Attachment
4. Pull drive levers all the way back. 5. Use the knob on the trenching valve to adjust Note If Trencher valve is not available on your Kanga the ground speed of the loader. Turning the Loader, connect rotary hoe hoses to connections A knob clockwise will make loader move slower and B.
Page 41: Backhoe Attachment
While standing on the rear step of the loader, pull the AUX lever toward you, allowing hydraulic power to go to the backhoe valve. Now, turn around and operate the backhoe as per control details in the Backhoe Operator’s Manual. Series 216 Loader © 2022 Kanga Loaders.
Page 42: Fork Tyne Attachment
Avoid overloading the loader or the fork tynes. Refer to the fork tyne manual for specific Rated Operating Capacity (ROC). DANGER Do not place hands, feet, or other body part or object under the forks for any reason. Series 216 Loader © 2022 Kanga Loaders.
Page 43: Angled Backfill Blade Attachment
Do not carry passengers on the machine or on attachment. Do not travel with attachment raised. DANGER Do not place hands, feet, or other body part or object under or near the angled backfill blade for any reason. Series 216 Loader © 2022 Kanga Loaders.
Page 44: Terminator Stump Grinder Attachment
These parts will be hot and pose a burn hazard. DANGER Do not place hands, feet, or other body part or object under or near the stump grinder for any reason. Series 216 Loader © 2022 Kanga Loaders.
Page 45: Log Splitter Attachment
Do not place attachment, article, or body part in the log splitter’s zone of travel for any reason. DANGER Do not place hands, feet, or other body part or object under the log splitter for any reason. Series 216 Loader © 2022 Kanga Loaders.
Page 46: Install Track
(B). 7. Deflate tires to 25 PSI (172 KPA). 8. Remove the wheel nuts and use a suitable lever to remove the front wheel from the hub. Repeat for the rear wheel. Series 216 Loader © 2022 Kanga Loaders.
Page 47: Installation
10. Install all wheel nuts and tighten to 135Nm (100 ft-lb). 11. Reinflate tires to between 55 PSI (379 KPA) and 75 PSI (517 KPA). Refer to the tire pressure section for further information. Series 216 Loader © 2022 Kanga Loaders.
Page 48: Track Orientation
If you have trouble feeding the chain through, thread in a piece of 3mm wire from the opposite end, connect it to the chain, and gently pull the chain through. Series 216 Loader © 2022 Kanga Loaders.
Page 49 The following 3 pages are to be filled out as part of the machine handover with the centre spread removed by the Kanga Loaders representative. The information will be stored by Kanga Loaders for warranty and after sales service. Please note: The centre 4 pages do not form part of the owners operators manual.
Page 50 We are aware that the use of this loader in any manner or place for which it is not designed will render it unsafe. DISTRIBUTOR’S NAME: INSPECTOR’S SIGNATURE: Series 216 Loader PAGE TO BE REMOVED AT HANDOVER © 2022 Kanga Loaders.
Page 51 I operate this machine and/or any attachment. Understand the warranty conditions and maintenance requirements for the loader and attachments. Comments PURCHASER’S SIGNATURE _________________________________________ DATE _________________ Series 216 Loader PAGE TO BE REMOVED AT HANDOVER © 2022 Kanga Loaders.
Page 52 ADDITIONAL NOTES FROM THE MACHINE HANDOVER MACHINE OWNER UNDERSTANDING I ___________________________________ (the Purchaser) have read and fully understand the Operator’s Manual, safety instructions and warranty conditions. KANGA LOADERS GLOBAL PTY LTD AUSTRALIA: 4 Octal Street, Yatala, QLD, 4207 Email: info@kangaloader.com...
Page 53 Once links are removed, tire pressure must be decreased to normal levels. 5. Turn the track over and perform the same steps on the other side, releasing the track so it is no longer joined. Series 216 Loader © 2022 Kanga Loaders.
Page 55: Maintain Your Kanga Loader
Maintain Your Kanga Loader Inspection and Checks Before operating the Kanga Loader each day, the operator must complete the inspection and checks as outlined on the following pages. This inspection will ensure the equipment is in safe working order and aid in the detection of malfunctions between scheduled maintenance checks.
Page 56: Daily Checklist
Operator’s Manual · Maintain Your Kanga Loader Daily Checklist LOADER Element Comment Good condition, with adequate tread Wheels Adequate pressure Wheel nuts secure Good condition Guarding Secure Good condition of hoses (check for leaks) Good condition of casings (check for leaks)
Page 57 Operator’s Manual · Maintain Your Kanga Loader Daily Checklist (continued) Element Comment No leakage Fuel Adequate fuel level Drain water tap, if fitted as optional extra Water (diesel Radiator hose/water level loader only) Operator’s Manual Present with machine ATTACHMENT(S) Element...
Page 58: Loader Arm Maintenance
Operator’s Manual · Maintain Your Kanga Loader Loader Arm Maintenance Remove attachment before working on loader arms. Important Safety Guidelines DANGER Attachments must be removed before working DE-000964 on the loader arms. Maintenance must be performed on a flat and even surface.
Page 59: Long-Term Loader Storage
Operator’s Manual · Maintain Your Kanga Loader Post-Storage Return to Long-Term Loader Storage Operation If your Kanga loader must be stored for an extended period of time, follow these guidelines for To return the loader to operation after a period of preparation and storage.
Page 60: End-Of-Service-Life Disposal
End-of-Service-Life Disposal 3. Recycle the metal hulk. After identifying a metal recycling vendor in When your Kanga loader has reached the end of your area, inquire about their requirements for its useful life, responsible disposal of its parts, preparing the metal hulk for recycling.
Page 61: Perform Service Tasks
Other Instrument Panel Features The following service work should be completed Also displayed on the instrument panel on all only by a qualified Kanga service technician. loaders is a charge warning light, and an oil Required service intervals are shown in the next warning light.
Page 62: Service Tasks: Engine
(see engine manual). Replace the air filter element after every 100 hours of operation, or sooner if operating in a dusty environment. Note Please refer to your KUBOTA engine manual. Series 216 Loader © 2022 Kanga Loaders.
Page 63 IN LINE FUEL FILTER FOR DIESEL FUELS Part Number DL-002934 Replace the fuel filter after every 100 hours of operation, or sooner if operating in a dusty environment. GLOW PLUGS (Diesel Engine)—Part Number KS-000341 See engine manual for details. Series 216 Loader © 2022 Kanga Loaders.
Page 64: Service Tasks: Hydraulics
(3,600 rpm). Hydraulic oil filler gauge Hydraulic oil filler gauge RETURN FILTER ELEMENT Location of filler Part Number KA-000400 (Illustration shows housing) Main system relief Lift pressure Overcenter valve Series 216 Loader © 2022 Kanga Loaders.
Page 65 +40° to +90°F conditions with local temperature ranges The Kanga hydraulic system operates at a oil temperature between 60 - 80°C (140 - 176°F). Using a hydraulic oil that meets these requirements will help eliminate costly machine downtime and reduce the overall operating cost of your equipment.
Page 66: Service Tasks: Trenching Valve
Return oil from the trencher motor flows through The trenching valve is specially designed to the C port and the overcenter valve (3) to the tank convert the Kanga Loader paired with a trencher (T) port. attachment into a high-performance trenching machine.
Page 67 (AUX Lever (A) down), pull both drive levers backward to reverse the loader. Begin opening Flow Control valve (1) slowly. The loader should start moving backwards. The more the valve is opened, the faster the loader should move. Series 216 Loader © 2022 Kanga Loaders.
Page 68: Service Tasks: Grease Nipples
13 linkage pins, using an appropriate grease (multi- conditions. Re-greasing during the day of purpose pin grease). During greasing, also inspect operation may be necessary. for wear. Series 216 Loader © 2022 Kanga Loaders.
Page 69: Service Tasks: Visual Inspection
Change the radiator fluid every two years with a coolant to water ratio of 50:50. Check the fan belt for wear and replace as required. CAUTION Do not remove radiator cap when hot. Series 216 Loader © 2022 Kanga Loaders.
Page 70: Service Tasks: Battery
Please refer to page 68 Service Task-Grease Nipples. BATTERY—Part Number DL-000605 (Australia). BATTERY—Part Number - For your specific region Contact your KANGA dealer. Part Number Part Number 0K10902 0K10903 REPLACEMENT PARTS...
Page 71: Service Tasks: Tires And Tire Pressure
Visually check tires on a daily basis. Check tire pressure every 50 operating hours, and check for wear and damage to tires and tracks. Tire pressure must be maintained to the following specifications: KANGA LOADER TIRE PRESSURE GROSS Tire Size Recommended Pressure Gross weight Kgs...
Page 73: Service Intervals And Records
TIRE PRESSURE Replace Clean as required Lubricate as necessary Adjust as necessary Inspect, fill up, tighten, or replace as necessary * Service may be required at more regular intervals if working in dusty conditions. Series 216 Loader © 2022 Kanga Loaders.
Page 75 Operator’s Manual · Service Intervals and Records MAINTENANCE SCHEDULE (Continued) Series 216 Loader © 2022 Kanga Loaders.
Page 77: Troubleshooting Guide
Troubleshooting Guide This section contains troubleshooting information to be used for locating and correcting problems which may develop with your Kanga Loader. Troubleshooting and maintenance information relating to the engine are contained in the engine manual. Arms TROUBLE PROBABLE CAUSE REMEDY Reduce load.
Page 78: Hydraulic Pump
Control rod or lever broken or disconnected. Repair or replace control rod or lever. Hydraulic lines incorrectly connected at Correctly connect line at control valve. control valve. Malfunctioning pump. Repair or replace pump. Series 216 Loader © 2022 Kanga Loaders.
Page 79: Auxiliary Hydraulic
Check spark plug gap and clean or replace. Fuel valve closed. Open valve. Engine runs but stalls. Low battery output. Recharge or replace battery. Power take-off engaged. Shift power take-off lever into neutral. Series 216 Loader © 2022 Kanga Loaders.
Page 80: Loader Specifications And Decals
Loader Specifications and Decals Schematic: Series 825 Loader With Wheels Series 216 Loader © 2022 Kanga Loaders.
Page 81: Schematic: Series 216 Loader With Tracks
Operator’s Manual · Loader Specifications and Decals Schematic: Series 825 Loader With Tracks Series 216 Loader © 2022 Kanga Loaders.
Page 82: Specifications: Series 216 Loader With Wheels
Referring to the section of this manual “Practice Safety at All Times”, these adjustments have been made for a range of Kanga buckets and fork tynes. Note that ROC is 50% of the Tipping Load for wheel loaders and 45% for Kanga “over tire track” loaders.
Page 83: Specifications: Series216 Loader With Tracks
Referring to the section of this manual “Practice Safety at All Times”, these adjustments have been made for a range of Kanga buckets and fork tynes. Note that ROC is 50% of the Tipping Load for wheel loaders and 45% for Kanga “over tire track” loaders.
Page 84: Decals: Kk216 Loader (Aus)
Operator’s Manual · Loader Specifications and Decals Decals: KK216V Loader (Aus) LEFT RIGHT FRONT REAR ISOMETRIC * Branding decals may vary in different countries. Contact your local branch before ordering. Series 216 Loader © 2022 Kanga Loaders.
Page 85 DECAL (DIAL 1100) - SMALL - 90MM x 35MM DE-000211 DECAL - LOADER - FUSE 8 SERIES B MODEL DE-000221 DECAL - POWERED BY KUBOTA DE-000731 DECAL - KANGA SERVICE AND SPARES DE-000777 DECAL - FILL BOTH FUEL TANKS DE-000930 DECAL ISO KANGA UNI SAFE CONNECTION DE-000933...
Page 86: Decals: Tk825 Loader (Aus)
Operator’s Manual · Loader Specifications and Decals Decals: DW825 Loader (USA) LEFT RIGHT FRONT REAR ISOMETRIC * Branding decals may vary in different countries. Contact your local branch before ordering. Series 216 Loader © 2022 Kanga Loaders.
Page 87 DECAL - POWERED BY KUBOTA DE-000538 DECAL - P65 WARNING - 82MM x 43MM DE-000777 DECAL - FILL BOTH FUEL TANKS DE-000930 DECAL ISO KANGA UNI SAFE CONNECTION DE-000933 DECAL ISO CRUSHED HAND SMALL DE-000934 DECAL ISO ENGINE OIL DIPSTICK DE-000935...
Page 88 Operator’s Manual · Loader Specifications and Decals Decals: DT825 Loader (Aus) LEFT RIGHT FRONT REAR ISOMETRIC * Branding decals may vary in different countries. Contact your local branch before ordering. Series 216 Loader © 2022 Kanga Loaders.
Page 89 DECAL (DIAL 1100) - SMALL - 90MM x 35MM DE-000211 DECAL - LOADER - FUSE 8 SERIES B MODEL DE-000221 DECAL - POWERED BY KUBOTA DE-000731 DECAL - KANGA SERVICE AND SPARES DE-000777 DECAL - FILL BOTH FUEL TANKS DE-000930 DECAL ISO KANGA UNI SAFE CONNECTION DE-000933...
Page 90 Operator’s Manual · Loader Specifications and Decals Decals: DT825 Loader (USA) LEFT RIGHT FRONT REAR ISOMETRIC * Branding decals may vary in different countries. Contact your local branch before ordering. Series 216 Loader © 2022 Kanga Loaders.
Page 91 DECAL - POWERED BY KUBOTA DE-000538 DECAL - P65 WARNING - 82MM x 43MM DE-000777 DECAL - FILL BOTH FUEL TANKS DE-000930 DECAL ISO KANGA UNI SAFE CONNECTION DE-000933 DECAL ISO CRUSHED HAND SMALL DE-000934 DECAL ISO ENGINE OIL DIPSTICK DE-000935...
Page 95: Understand Your Warranty
Kanga Loader service representative of the need for warranty repair. Any attachment not approved by Kanga Loader or any parts that are not genuine Kanga Loader The purchaser must organize and is financially service parts are not covered by this warranty.
Page 96: Spare Parts Warranty
Operator’s Manual · Understand Your Warranty Terms and Conditions (continued) The warranty claim will not be recognized without the return of the faulty part to Kanga Loaders and Note must include the loader and attachment serial The standard engine manufacturer’s warranty number.
Page 97: Contact Information
Contact Information For spare parts, service and support please contact one of our Kanga offices below. KANGA LOADERS AUSTRALIA & EUROPE: Sales · +61 (0)7 3441 9222 Spare Parts Website· spares.kangaloader.com Spares Email · info@kangaloader.com Service Bookings Email · info@kangaloader.com Visit Our Website ·...
Page 98: Index
Visual Inspection ..... . . 65 Operating Kanga Loader ....26 Servicing Intervals and Records .

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Kanga 216 Series Operator's Manual

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