Sealey SUPERSTART 520/1.V3 Instructions

MODELS: SUPERSTART 520/1.V3 SUPERSTART 620/1.V3 SUPERSTART 1020.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will give you years of trouble free performance if these instructions are
carefully followed and the product is correctly maintained.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS
PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGEAND/OR PERSONAL
INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
IMPORTANT : THE SUPERSTART 1020.V2 MUST BE CONNECTED TO A 3 PHASE 415 VOLT SUPPLY. ( SEE SECTION 1.3 )
IT IS RECOMMENDED THAT THE SUPERSTART MODELS 520/1.V3 & 620/1.V3 ARE CONNECTED TO A 30AMP SUPPLY.
1.1. Since January 1996 small battery chargers have been supplied with plugs fitted. Starter/chargers, however, can draw more than 13
amps from the mains supply when being used to crank large engines. For this reason therefore, starter/chargers are not supplied with
a fitted plug. We recommend that for maximum performance models 520/1.V3 & 620/1.V3 are plugged into a 30 amp electrical
supply, and further recommend that you consult an electrician in order to fit an appropriate plug.
The following statements on electrical safety must also be read and understood before using the starter/charger.
ELECTRICAL SAFETY. F
1.2.
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads,
plugs and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of
appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board.
We recommend that an RCD (Residual Current Device) is used with all electrical products. It is particularly important to use an RCD
with portable products that are plugged into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician.
You may obtain a Residual Current Device by contacting your Sealey dealer. You must also read and understand the following
instructions concerning electrical safety.
1.2.1. The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
person, using a Portable Appliance Tester (PAT), at least once a year.
1.2.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and
the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.
1.2.3. DO ensure the insulation on all cables and the product itself is safe before connecting to the mains power supply. See 1.2.1. above
and use a Portable Appliance Tester (PAT).
1.2.4. DO ensure that cables are always protected against short circuit and overload.
1.2.5. DO regularly inspect power supply, leads, plugs for wear and damage and all electrical connections to ensure that none is loose.
1.2.6. DO check that the voltage marked on the product is the same as the electrical power supply to be used and check that all fused plugs
are fitted with the correct capacity fuse.
1.2.7. DO NOT pull or carry the powered appliance by its power supply lead and do not pull plug by the cable. Products must not be pulled or
carried by their output cables.
1.2.8. DO NOT use worn or damage leads, plugs or connections. Immediately replace or repair by qualified persons.
1.2.9. We do not recommend the use of an extension cable with the charger as the power output may be seriously reduced.
1.2.10. Subject to 1.1. above, the following instruction is for fitting a 13 amp plug since this will be adequate for use when charging and when
starting engines in small vehicles. No responsibility is accepted in the event that the product is misused
and/or used with a 13 amp plug when a 30 amp supply is required.
a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
b) Connect the BROWN live wire to live terminal ‘L’.
c) Connect the BLUE neutral wire to the neutral terminal ‘N’.
d) After wiring, check that there are no bare wires, that all wires have been correctly
connected, that the external insulation extends beyond the cable restraint and that
the restraint is tight.
1.3 WARNING! ELECTRICAL INSTALLATION OF THE SUPERSTART 1020 TO A 3 PHASE 415VOLT SUPPLY
F 
MUST ONLY BE CARRIED OUT BY A QUALIFIED ELECTRICIAN.
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connected to the Earth. It is the user’s responsibility to read, understand and comply with the following:
You must check all electrical equipment and appliances to ensure they are safe before using. You must inspect power supply leads,
plugs and all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation
of appropriate safety devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board.
1.3.1 This product must be fitted with a 3 phase plug according to the diagram to the right, and
will require a minimum of 16AMPs per phase, (preferably 32AMP) electrical supply. You must
contact a qualified Electrician to ensure an appropriately fused supply is available.
Connect GREEN/YELLOW wire to Earth ‘E’
Connect BLUE wire to R1 (or L1) Terminal.
Connect BROWN wire to S2 (L2) Terminal.
Connect the BLACK wire to terminal 3.
When completed, check there are no bare wires, that all wires have been connected
correctly and the cable restraint is tight.
1.3.2 DO NOT use this product with a standard extension cable. Only use ARMOURED extension cable.
WARNING! It is the user’s responsibility to check the following:
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INSTRUCTIONS FOR
S U P E R S T A R T
STARTER/CHARGERS
Yellow & Green
Earth wire
Blue
Neutral
wire
Make sure the power supply cable is correctly
Superstart 520/1.V3, 620/1.V3,1020.V2 - 0051 - (3) - 24/06/02
:
Brown Live
wire
13 amp
3 pin
plug