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Sony XR-55X90K Service Manual

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2022/03/29 23:35:15 (GMT+09:00)
SERVICE MANUAL (UNIQUE)
ORIGINAL MANUAL ISSUE DATE: 2022.04
Conditions of Use:
(1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products (hereinafter
the "Repair services") under the service agreement entered into with the Sony group company (hereinafter the "Service agreement"). Using this
information for any purpose other than the purpose described foregoing is forbidden.
(2) Only the Authorized Servicer's officers, employees or subcontractors (including their officers and employees) whose duties justify a need-to-know
and who have agreed to hold confidential this information (collectively hereinafter the "Permitted users") are permitted to access and use this
information. To disclose or disseminate to any person other than the Permitted users is forbidden.
(3) Destroy or erase any and all portion of this information promptly in an irrecoverable and secure fashion after achieving the purpose described in
Section (1) above.
(4) Do not copy, replicate, reproduce, alter, translate, transmit, sell, lease, or distribute this information in whole or in part without the prior written
permission of the author.
(Notwithstanding foregoing, it is permitted to copy and distribute this information to the Permitted users.)
(5) Please notify immediately any leakage, loss, theft, misappropriation, or other misuse of this information by e-mail to the following address:
somk-gcs-tissnexim-adm@jp.sony.com
(6) In addition to the above, the terms and conditions of the Service agreement shall be applied to using this information.
Revision of Information:
This information may be changed or updated at any time without any prior notice. Please confirm that this information is up-to-date before using it.
GR2VH CHASSIS
Segment : FT
9-888-901-A1
LCD TV
Sony EMCS (M) Sdn. Bhd.,HES-M
© 2022.04
SYS SET

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  • Page 1 Conditions of Use: (1) Please use this information only for the purpose of performing repair, maintenance and/or configuration services of the Sony products (hereinafter the “Repair services”) under the service agreement entered into with the Sony group company (hereinafter the “Service agreement”). Using this information for any purpose other than the purpose described foregoing is forbidden.
  • Page 2 2022/03/29 23:35:15 (GMT+09:00) REVISION HISTORY Version Date Subject 2022.04 Issue SYS SET...
  • Page 3 2022/03/29 23:35:15 (GMT+09:00) MODEL LISTS Model Remote Destination RMF-TX900U XR-55X90K RMF-TX800U UCM, LA8 RMF-TX800U XR-55X90CK RMF-TX900U UC2, LA1 XR-65X90K RMF-TX800U UCM, LA8 XR-65X90CK RMF-TX900U UC2, LA1 XR-75X90K RMF-TX800U UCM, LA8 XR-75X90CK RMF-TX900U XR-85X90K RMF-TX800U XR-85X90CK RMF-TX900U SYS SET...

  • Page 4: Table Of Contents

    2022/03/29 23:35:15 (GMT+09:00) TABLE OF CONTENTS Title Page SMART CORE TOOLS & EQUIPMENTS DISASSEMBLY AND REMOVAL CAUTION FFC PRECAUTIONS EXPLODED VIEW AND PART LIST SECTION 1 : XR-55X9*K DISASSEMBLY AND REMOVAL CAUTION APPENDIX BOARD LOCATION SHARP EDGE W IRE DRESSING FFC REPLACEMENT CAUTIONS EXPLODED VIEW AND PART LIST SECTION 2 : XR-65X9*K DISASSEMBLY AND REMOVAL CAUTION...

  • Page 5: Tools & Equipments

    2022/03/29 23:35:15 (GMT+09:00) TOOLS & EQUIPMENTS 1 LIST OF ITEMS TO BRING i. Screwdriver (e.g., #2 Phillips Screwdriver) ii. Multimeter iii. ESD Wrist Straps iv. Metal Washer (Flat) or Coin (for remove Rear Cover) v. Ruler (for remove Rear Cover) vi. Service Manual (Unique) (for remove & replace details) Thickness: approx.

  • Page 6: Ffc Precautions

    2022/03/29 23:35:15 (GMT+09:00) FFC PRECAUTIONS FFC Insertion Method ESSENTIAL CAUTION INFO THAT MUST BE FOLLOWED BY PRODUCTION FOR ANY FFC INSERTION METHOD STRAIGHT INSERT Connector Connector DO NOT INSERT FFC IN INSERT FFC IN SLANTING CONDITION STRAIGHT CONDITION DO NOT APPLY EXCESSIVE BOARD FORCE DURING INSERTION INSERT ANGLE...
  • Page 7 2022/03/29 23:35:15 (GMT+09:00) FFC PRECAUTIONS Caution for FFC with Housing Connector CAUTION FOR FFC WITH CONNECTOR INSTALLATION AT PANEL SIDE ABNORMAL HANDLING WILL CAUSE CONTACT SHIFTED & FOREIGN PARTICLES ISSUE AS PICTURE BELOW: ZIFF FFC Insertion Caution Close actuator securely to lock Do not push inwards with excessive force.

  • Page 8: Section 1: Xr-55X9*K

    2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (5 pcs) 2. Unhook the bottom hook, starting from center. <1> <2> ① Unhook two hooks closest to center simultaneously to prevent ②...
  • Page 9 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Bottom Hook Position 42mm 325mm 162mm 86mm 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Releasing the corner hook by pulling the Rear Cover corner and ②...
  • Page 10 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook left side hooks. Total rear cover back chassis : 4 hooks ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 11 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook right side hooks. Total side bracket hooks : 3 hooks. <2> Total rear cover – back chassis hooks : 4 hooks <1> ① Remove the side hooks. ② Pull the rear cover below the side jack to remove the hook. ③...
  • Page 12 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook top row. Total hooks (top row): 6 hooks ① Tilt the rear cover and push upwards on the left and right side. ② Pull the rear cover below the side jack to remove the upper hook. Hook positioning.

  • Page 13: Board Location

    2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-2. BOARD LOCATION POWER BOARD LD BOARD WI-FI BOARD MAIN BOARD RECEIVER BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...

  • Page 14: Wire Dressing

    2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-3. WIRE DRESSING INFORMATION Caution: 1. Operator need to fix Smart Core on FLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. 2. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator FFC (longer side) is inserted at Main Board need to insert Receiver board FFC in straight condition.
  • Page 15 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-3. WIRE DRESSING TAPE INFORMATION TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 16 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 17 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-3. WIRE DRESSING WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 18 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 19 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-3. WIRE DRESSING WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 20 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-3. WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 21 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-3. WIRE DRESSING INFORMATION TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 22 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-3. WIRE DRESSING WIRE DRESSING – LA8 TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...

  • Page 23: Exploded View And Part List

    2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 24 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-4. EXPLODED VIEW AND PART LIST SET PART LIST XR-55X90K XR-55X90CK REF. NO PART NO. DESCRIPTION LABEL, SIDE TERMINAL HP (TGR) 5-039-876-01 • • • 5-039-876-21 LABEL, SIDE TERMINAL HP (TGR) • 4-745-608-01 AC COVER (AT) •...
  • Page 25 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-4. EXPLODED VIEW AND PART LIST SCREW SCREW REMARKS DESCRIPTION TORQUE (N.m) SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 SCREW, +PSW M3X8 2-580-592-01 0.4 ± 0.05 +PSW M6*16 W14 5-015-521-01 1.2 ± 0.1 4-579-926-01 M3x3.0 STEP 0.4 ±...
  • Page 26 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS CN6601(G21/G22/G23B)- 1-007-098-11 CONNECTOR ASSY 15P CN1003(LD55/LD65/LD75)(1) CN6401(G21/G22/G23B)- 1-014-494-11 CONNECTOR ASSY 28P CN1700(BM5STY)- CON3/J105/J114(TCON)(1) 1-007-097-12 CONNECTOR ASSY 4P (PZ) CN6602(BM5STY)-TW(1) CN1000(LD55/LD65)- 1-007-107-11 FLEXIBLE FLAT CABLE 30P CN6200(BM5STY)(1) 1-007-108-12 FLEXIBLE FLAT CABLE 41P...
  • Page 27 2022/03/29 23:35:15 (GMT+09:00) SECTION 1: XR-55X9*K 1-4. EXPLODED VIEW AND PART LIST OTHER PARTS XR-55X90K XR-55X90CK REMARKS PART NO. DESCRIPTION 1-785-504-21 ADAPTOR, CONVERSION • 4-535-064-61 ASSY,FALL LOCK,BELT LL • • • • 4-262-708-04 CLAMPER, CABLE • 1-005-642-12 C7L AC POWER CORD SETS (US) •...

  • Page 28: Section 2: Xr-65X9*K

    2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (5 pcs) 2. Unhook the bottom hook, starting from center. ① Unhook two hooks closest to center simultaneously to prevent <1> <2>...
  • Page 29 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Bottom Hook Position 56mm 108mm 172mm 135mm 253mm 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Releasing the corner hook by pulling the Rear Cover corner and ②...
  • Page 30 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook left side hooks. Total rear cover back chassis : 4 hooks ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 31 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook right side hooks. Total side bracket hooks : 3 hooks. <2> Total rear cover – back chassis hooks : 4 hooks <1> ① Remove the side hooks. ② Pull the rear cover below the side jack to remove the hook. ③...
  • Page 32 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook top row. Total hooks (top row): 7 hooks ① Tilt the rear cover and push upwards on the left and right side. ② Pull the rear cover below the side jack to remove the upper hook. Hook positioning.

  • Page 33: Board Location

    2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-2. BOARD LOCATION POWER BOARD LD BOARD WI-FI BOARD MAIN BOARD RECEIVER BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...

  • Page 34: Wire Dressing

    2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-3. WIRE DRESSING INFORMATION Caution: 1. Operator need to fix Smart Core on FLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. 2. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator FFC (shorter side) is inserted at Main Board need to insert Receiver board FFC in straight condition.
  • Page 35 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-3. WIRE DRESSING TAPE WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 36 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 37 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-3. WIRE DRESSING TAPE WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 38 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-3. WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 39 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-3. WIRE DRESSING INFORMATION INFORMATION TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 40 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-3. WIRE DRESSING WIRE DRESSING – LA8 TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...

  • Page 41: Exploded View And Part List

    2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 42 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-4. EXPLODED VIEW AND PART LIST SET PART LIST XR-65X90K XR-65X90CK REF. NO PART NO. DESCRIPTION LABEL, SIDE TERMINAL HP (TGR) 5-039-876-01 • • • 5-039-876-21 LABEL, SIDE TERMINAL HP (TGR) • 4-745-608-01 AC COVER (AT) •...
  • Page 43 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-4. EXPLODED VIEW AND PART LIST SCREW SCREW REMARKS DESCRIPTION TORQUE (N.m) SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 SCREW, +PSW M3X8 2-580-592-01 0.4 ± 0.05 +PSW M6*16 W14 5-015-521-01 1.2 ± 0.1 4-579-926-01 M3x3.0 STEP 0.4 ±...
  • Page 44 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS CN6601(G21/G22/G23B)- 1-007-098-11 CONNECTOR ASSY 15P CN1003(LD55/LD65/LD75)(1) CN6401(G21/G22/G23B)- 1-014-494-11 CONNECTOR ASSY 28P CN1700(BM5STY)- CON3/J105/J114(TCON)(1) 1-007-113-12 CONNECTOR ASSY 4P (PZ) CN6602(BM5STY)-TW(1) CN1000(LD55/LD65)- 1-007-107-11 FLEXIBLE FLAT CABLE 30P CN6200(BM5STY)(1) 1-007-108-12 FLEXIBLE FLAT CABLE 41P...
  • Page 45 2022/03/29 23:35:15 (GMT+09:00) SECTION 2: XR-65X9*K 2-4. EXPLODED VIEW AND PART LIST OTHER PARTS XR-65X90K XR-65X90CK REMARKS PART NO. DESCRIPTION 1-785-504-21 ADAPTOR, CONVERSION • 4-535-064-61 ASSY,FALL LOCK,BELT LL • • • • 4-262-708-04 CLAMPER, CABLE • 1-005-642-12 C7L AC POWER CORD SETS (US) •...

  • Page 46: Section 3: Xr-75X9*K

    2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (5 pcs) 2. Unhook the bottom hook, starting from center. ① Unhook two hooks closest to center simultaneously to prevent <1> <2>...
  • Page 47 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Bottom Hook Position 80mm 137mm 313mm 157mm 150mm 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Releasing the corner hook by pulling the Rear Cover corner and ②...
  • Page 48 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook left side hooks. Total rear cover back chassis : 4 hooks ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 49 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook right side hooks. Total side bracket hooks : 3 hooks. <2> Total rear cover – back chassis hooks : 4 hooks <1> ① Remove the side hooks. ② Pull the rear cover below the side jack to remove the hook. ③...
  • Page 50 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook top row. Total hooks (top row): 8 hooks ① Tilt the rear cover and push upwards on the left and right side. ② Pull the rear cover below the side jack to remove the upper hook. Hook positioning.

  • Page 51: Board Location

    2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-2. BOARD LOCATION POWER BOARD LD BOARD WI-FI BOARD MAIN BOARD RECEIVER BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...

  • Page 52: Wire Dressing

    2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-3. WIRE DRESSING INFORMATION Caution: 1. Operator need to fix Smart Core on FLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. 2. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator FFC (shorter side) is inserted at Main Board need to insert Receiver board FFC in straight condition.
  • Page 53 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-3. WIRE DRESSING INFORMATION TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 54 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-3. WIRE DRESSING TAPE WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 55 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-3. WIRE DRESSING WIRE DRESSING TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 56 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 57 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-3. WIRE DRESSING INFORMATION INFORMATION TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 58 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-3. WIRE DRESSING WIRE DRESSING – LA8 TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...

  • Page 59: Exploded View And Part List

    2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 60 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-4. EXPLODED VIEW AND PART LIST SET PART LIST XR-75X90K XR-75X90CK XR-75X90K XR-75X90CK REF. REF. PART NO. DESCRIPTION PART NO. DESCRIPTION 5-039-876-01 LABEL, SIDE TERMINAL HP (TGR) 5-027-742-11 SHEET, INSULATION (3L PHN) A • • • •...
  • Page 61 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-4. EXPLODED VIEW AND PART LIST SCREW SCREW REMARKS DESCRIPTION TORQUE (N.m) SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 SCREW, +PSW M3X8 2-580-592-01 0.4 ± 0.05 +PSW M6*16 W14 5-015-521-01 1.2 ± 0.1 4-579-926-01 M3x3.0 STEP 0.4 ±...
  • Page 62 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS CN6601(G21/G22/G23B)- 1-007-098-11 CONNECTOR ASSY 15P CN1003(LD55/LD65/LD75)(1) CN6401(G21/G22/G23B)- 1-014-494-11 CONNECTOR ASSY 28P CN1700(BM5STY)- CON3/J105/J114(TCON)(1) 1-007-114-11 CONNECTOR ASSY 4P (PZ) CN6602(BM5STY)-TW(1) 1-007-116-11 FLEXIBLE FLAT CABLE 30P CN1000(LD75)-CN8200(BM5STY)(1) 1-011-898-12 FLEXIBLE FLAT CABLE 41P...
  • Page 63 2022/03/29 23:35:15 (GMT+09:00) SECTION 3: XR-75X9*K 3-4. EXPLODED VIEW AND PART LIST OTHER PARTS XR-75X90K XR-75X90CK REMARKS PART NO. DESCRIPTION 4-535-064-61 ASSY,FALL LOCK,BELT LL • • • 1-785-504-21 ADAPTOR, CONVERSION • • • 4-262-708-04 CLAMPER, CABLE • 1-005-642-12 C7L AC POWER CORD SETS (US) •...

  • Page 64: Section 4: Xr-85X9*K

    2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER 1. Remove the screws from the rear cover (5 pcs) 2. Unhook the bottom hook, starting from center. ① Unhook two hooks closest to center simultaneously to prevent <1> <2>...
  • Page 65 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Bottom Hook Position 91mm 165mm 303mm 190mm 199mm 3. Unhook corner hook. Ruler or jig to release corner hook *Wrap ruler with tape to prevent scratch ① Releasing the corner hook by pulling the Rear Cover corner and ②...
  • Page 66 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook left side hooks. Total rear cover back chassis : 4 hooks ① Grip the rear cover by hand and use a ruler or jig to remove the hook of the rear ②...
  • Page 67 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-1. DISASSEMBLY AND REMOVAL CAUTION REAR COVER Unhook right side hooks. Total side bracket hooks : 3 hooks. Total rear cover – back chassis hooks : 4 hooks <2> <1> ① Remove the side hooks. ② Pull the rear cover below the side jack to remove the hook. ③...
  • Page 68 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-1. DISASSEMBLY AND REMOVAL CAUTION Unhook top row. Total hooks (top row): 9 hooks ① Tilt the rear cover and push upwards on the left and right side. ② Pull the rear cover below the side jack to remove the upper hook. Hook positioning.

  • Page 69: Board Location

    2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-2. BOARD LOCATION POWER BOARD LD BOARD WI-FI BOARD MAIN BOARD RECEIVER BOARD TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...

  • Page 70: Wire Dressing

    2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-3. WIRE DRESSING INFORMATION Caution: 1. Operator need to fix Smart Core on FLAT surface before FFC insertion to ensure FFC STRAIGHT insertion. 2. FFC side with blue supporting tape, must face CONNECTOR WITH LOCKING during FFC insertion. After assemble Receiver board to Smart Core, operator FFC (longer side) is inserted at Main Board need to insert Receiver board FFC in straight condition.
  • Page 71 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-3. WIRE DRESSING TAPE TAPE TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 72 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-3. WIRE DRESSING TAPE WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 73 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-3. WIRE DRESSING WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 74 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-3. WIRE DRESSING WIRE DRESSING TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...
  • Page 75 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-3. WIRE DRESSING INFORMATION WIRE DRESSING - LA8 TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2 SECTION 3 SECTION 4 SMART CORE APPENDIX SYS SET...

  • Page 76: Exploded View And Part List

    2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-4. EXPLODED VIEW AND PART LIST • Place the TV set facing downwards on a stable, level surface before disassembly and assembly of parts.  (*) Parts are not stocked since they are seldom required for routine service. Some delays should be anticipated when ordering these components.
  • Page 77 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-4. EXPLODED VIEW AND PART LIST SET PART LIST XR-85X90K XR-85X90CK REF. NO PART NO. DESCRIPTION 5-039-876-01 LABEL, SIDE TERMINAL HP (TGR) • • 5-039-626-01 REAR COVER (4L TGR) A • • 1-009-973-11 LOUDSPEAKER,FY21 14_17MM-TW • •...
  • Page 78 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-4. EXPLODED VIEW AND PART LIST SCREW SCREW REMARKS DESCRIPTION TORQUE (N.m) SCREW, +PSW M3X6 4-472-518-11 0.4 ± 0.05 SCREW, +PSW M3X8 2-580-592-01 0.4 ± 0.05 +PSW M6*16 W14 5-015-521-01 1.2 ± 0.1 4-579-926-01 M3x3.0 STEP 0.4 ±...
  • Page 79 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-4. EXPLODED VIEW AND PART LIST CONNECTOR REF. PART NO. DESCRIPTION REMARKS 1-014-496-11 CONNECTOR ASSY 15P CN6601(G23)-CN1003(LD85)(1) CN6401(G23)-CN1700(BM5STY)- 1-014-497-11 CONNECTOR ASSY 28P J105/J114(TCON)(1) 1-007-224-11 CONNECTOR ASSY 4P (PZ) CN6602(BM5STY)-TW(1) 1-014-502-11 FLEXIBLE FLAT CABLE 30P CN1000(LD85)-CN6200(BM5STY)(1) 1-014-504-11 FLEXIBLE FLAT CABLE 41P CN4201(BM5STY)-J104(T-CON)(1) 1-014-506-11...
  • Page 80 2022/03/29 23:35:15 (GMT+09:00) SECTION 4: XR-85X9*K 4-4. EXPLODED VIEW AND PART LIST OTHER PARTS XR-85X90K XR-85X90CK REMARKS PART NO. DESCRIPTION 4-535-064-61 ASSY,FALL LOCK,BELT LL • • 1-005-642-12 C7L AC POWER CORD SETS (US) • • 1-013-691-23 REMOTE COMMANDER (RMF-TX800U) • 1-013-685-22 REMOTE COMMANDER (RMF-TX900U) •...

  • Page 81: Smart Core

    2022/03/29 23:35:15 (GMT+09:00) SMART CORE DISASSEMBLY AND REMOVAL CAUTION 1. Remove harness in yellow box. 2. Release smart core hook in red box. 3. Remove the smart core. DISASSEMBLE COVER TOP Remove the hooks in the following order. ① Lift the hook in red circle and slide it. ②...

  • Page 82: Exploded View And Part List

    2022/03/29 23:35:15 (GMT+09:00) SMART CORE EXPLODED VIEW AND PART LIST REF. PART NO. DESCRIPTION REMARKS *5-024-516-22 COVER, TOP (COM) 5-024-521-22 SLIDE, SW A-5042-371-A FY22_HT2_MIC_WW_EV_PR MOUNT 5-036-705-01 COVER, BTM(3L EPH) A 55” / 65” / 75” 5-036-684-01 COVER, BTM(4L TGR) A 85” TOOLS & EQUIPMENTS FFC PRECAUTIONS SECTION 1 SECTION 2...

  • Page 83: Appendix

    2022/03/29 23:35:15 (GMT+09:00) APPENDIX SHARP EDGE • Please wear gloves when removing rear cover to avoid sharp edge at bottom side and hook area as shown in the next figure. : Sharp edge and sharp corner Hook position may vary according to inch : Sharp edge TOOLS &...

  • Page 84: Ffc Replacement Cautions

    2022/03/29 23:35:15 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 41P/51P FFC using Non-ZIF (IPEX connector) Initial condition Step 2 Step 1 PRESS Press the release lock button downward at same time (highlighted in red). PRESS Pull FFC in straight direction while PULL pressing both release lock button at the same time.
  • Page 85 2022/03/29 23:35:15 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 41P & 51P FFC using non-ZIF from panel side (JAE Connector) Initial condition Step 1 & 2 PULL Push the side-release lock buttons inward (highlighted in red). Pull-out FFC in straight direction while pushing side-release lock buttons at the same time.
  • Page 86 2022/03/29 23:35:15 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 20P/25P FFC (IRISO Connector) Initial condition Step 1 & 2 Caution PUSH PULL Main Board side Main Board side PUSH PULL Ensure fingers does NOT touch parts on board and tuner connector when pushing the side locks. Push the side-release lock buttons inward (highlighted in red).
  • Page 87 2022/03/29 23:35:15 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 25P FFC (IRISO Connector) Pre-Step Before FFC Removal Step 1 & 2 Caution PULL PUSH from TOP Push Smart Core outwards to dismantle from TV set Do NOT push from side as connector Push the side-release lock buttons inward (highlighted in will break due to excessive force applied.
  • Page 88 2022/03/29 23:35:15 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 20P/25P FFC (SMK Connector) Initial condition Step 1 & 2 Caution PUSH Ensure fingers does NOT touch parts on board and tuner connector Main Board side when pushing the side locks. Main Board side PULL Push the side-release lock buttons inward (highlighted in red).
  • Page 89 2022/03/29 23:35:15 (GMT+09:00) APPENDIX FFC REPLACEMENT CAUTIONS Withdrawal of 25P FFC (SMK Connector) Pre-Step Before FFC Removal Step 1 & 2 Caution PULL Push Smart Core outwards to dismantle from TV set PUSH from TOP Do NOT push from side as connector Push the side-release lock buttons inward (highlighted in red).
  • Page 90 2022/03/29 23:35:15 (GMT+09:00) Sony EMCS (M) Sdn. Bhd. English 9-888-901-A1 HES-M © 2022.04 SYS SET...

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