Related Manuals for Bison DG2500(E)
Summary of Contents for Bison DG2500(E)
- Page 1 Air-Cooled DIESEL GENERA TOR -MANUAL| An No.: DG2soo(E) DG3soosE DG3000(E) DG4500SE DG4000(E) DG5500SE CE EPA DG5000(E) DG6500SE DG6000(E) DG6500SE-N...
- Page 2 PREFACE Thank you for purchasing products . We appreciate your business. The following manual is only a guide to assist you and is not a complete or comprehensive manual of all aspects of maintaining and repairing your generator. The equipment you have purchased is a complex piece of machinery. We recommend that you consult with a dealer if you have doubts or concerns as to your experience or ability to properly maintain or repair your equipment.
-
Page 3: Table Of Contents
TABLE OF CONTENTS Overall view of the generator Chapter I Technical Specifications and Data 1-1 Technical specifi c ations and data 1-2 Basic paramerers Chapter 2 Operating the Diesel Generator 2-1 General main points of safety during operation of the generator set 2-2 Preparation before operation 2-3 Checking the operation of the diesel engine 2-4 Starting the generator set... - Page 4 1. Overall view of DG4000E 2. Overall view of DG6000E 3. OveraU view of DG6500SE(OLD) 4. Overall view of DG6500SE(NEW) 少 芒 勹2...
-
Page 5: Chapter I Technical Specifications And Data
CHAPTER I. TECHNICAL SPECIFICATIONS AND DATA 1-1 Technical specifications and data(in Engine units) 三 DG3500SE DG4500SE DG5500SE DG6500SE DG6500SE-N DG7500SE DG8500SE F rcq uen cy( Hz ) 4 .6 4 .6 Max.output(kW) 4 .6 4 .6 6 . 0 6 . 0 Rated output(kW) 120,220,230,120/240,220/380 Rated.AC voltsgc(V) - Page 6 二 DG2500(E) DG3000(E) DG4000(E) DG5000(E) DG6000(E) DG7000(E) DG8000(E) Freque ncy(Hz 7 .0 6. 5 OUlpul(k\V) 蚁 Rated output(kW) Rated.AC voltsge(V) 120.220,230, 120(240,2201380 COS (I>=1 Power factor(COScl>) 12V/8.3A DC out ppul (V) Single phase or Th ee phase Phase 『 Alterato rypc sclf-cxcited,2-polc,single phase or three phase alternator 『...
-
Page 7: Basic Paramerers
1-2 Basic parameters 1-2. I Under the given conditions,the generator will output the specified power in the table listed below. Table 1. Tile generator should output its rated power 11nder these conditions 。 ° Height above level(in) Ambient temperature( Relative humidity(%) 60 % 'C ) -
Page 8: Chapter 2 Operating The Diesel Generator
CHAPTER 2 OPERATING THE DIESEL GENERATOR 2-1 General main poins of safety during operation of the generator set. In order to operate the generator set safely,please follow all the instructions provided in this manual carefully . Doing so otherwise may lead to accidents and or equipment damage. 2-1.1 Fire prevention The proper fuel for the diesel generator set is light diesel fuel . - Page 9 Fig. 2-1 Fig. 2-2 Note:When connecting devices to the generator,make sure all other devices are rated lower than the generators output.Any generator socket should not be overloaded over its regulated limit. 2-1.5 Other safety points Before operating tbis generator,all operators should have a good knowledge of how to break the circu.
-
Page 10: Preparation Before Operation
2-2 Pre p aration before o p eration 2-2.1 Fuel choices and fuel treatment Air filter element Do not wash the air filter.The element is made Fuel tank of d ry material , which does not p ermit Use onl y li g ht diesel fuel.The fuel should washin g . - Page 11 2-2.2 Filling engine oil Pouring inlet of lubricating oil Put the generator set at level state,Fill the lu bricating oil to it till the inlet. At the saine time. Check the oil level with dipstick. Tt is neecessary only to insert the dipstick lightly. Caution:don't ratate the dipstick.
- Page 12 2-2.3 Check the air tilter (Note:Only certain welde r generator sets (l)Loosen the butterfly nut,take the cover of have an electric fan incorporate,/ on them.) the air filter off and take the air filter element out. � Before starting the generator,make sure the air switch is in the "off'' osition.Starting the gen...
-
Page 13: Checking The Operation Of The Diesel Engine
2-2.5The fuel and oil in a new engine is drained 2-4 Starting the generator set before sol d .Before you start the engine,please 2 - 4. 1 Manual starting. fill the fuel tank and engine oil first.Tben,check Start the engine in accordance with proce to see if there are air bubbles in the engine. - Page 14 Tum the start switch clockwise to the "START"position,To set the silent type, ” first turn it clockwise to the "R凇寸 (ON) position for 1-2 seconds.The electromag netic iron will be triggered, now tum it clockwise to the "START" position. 4. After the diesel engine is started, remove your hand from the switch handle;...
-
Page 15: Procedures For Starting The Generator Set
2-5 Procedures for starting the generator set This procedure applies to the L series recoil starting style models. 割 Pultheenginespced 1ever in the "RUN" position stop 霆... - Page 16 其 , don't p ull Alwa y s p ull the the ro p e too fast ro p e slowl y . or too hard. 其 Fo 造 ） ， if y ou don't p ull 趋 y ou don't p ull ）...
-
Page 17: Proper Operation Of The Generator Set
2-6.2 Checks during engine operation 2-6 Proper operation of the generator set 1. Check to see if there are abnormal 2-6.1 Operating the diesel engine llOISeS. 1 . Pre-heat the diesel engine for 3 minutes un 2. Check to see if the perfom1ance is good der no load conditions. - Page 18 from the socket of the power supply can be output. 3. When connecting devices to the generator, make sure to connect these devices in order.Connect the large loads onto the generator first.If everything is functional, smaller loads can then be added.
-
Page 19: Stopping The Generator
wltile connecting the cables to the battery, first, connect the cables to the battery then to the motor, To disconnect battery cables,first disconnect the motor end of the cable. 2-8 Stopping the generator 1. Tke the electrical load off the generator. 4. -
Page 20: Chapter 3 Maintenance
CHAPTER 3 MAINENANCE Kepping your generator well maintained will prolong the life of your generator, Everything needs to be checked including the diesel engine, welder, generator, control cabinet, and frame. For overhaul ing procedures,please refer to the instruction manual of the relative subassemlly. lf you need these manusls,plsaes call our company and we will send you one. - Page 21 3-1.1 Changing the engine oil ( every 100 hours) 3-1.3 Fuel filter maintenance 1.The fuel filter should be cleaned often Take the oil cover out.Remove the oil drain plug to keep the engine running at maximum when the diesel engine is still hot.Be careful] of performance.
-
Page 22: Storing For Long Periods Of Times
3-2 Storing for long periods of time If your generator needs to be stored for long periods oftirne, the following preparations should be made. l. Start the diesel engine for 3 minutes then stop it. 2. W11en the engine is still hot, change the engine oil with new engine oil of the proper grade. 3. -
Page 23: Chapter 4 Troubleshooting
CHAPTER 4 TROUBLESHOOTING 4-1 Troubleshooting procedures Causes of malfunction Remedy Not enough和el Add enough fuel The switch of fuel is not at "OPEN"position Tum the switch of fuel to "OPEN"position High-pressure pump and no le do not inject 互 已 Disassemble the nozz.le and adjust it at test table. - Page 24 PART LISTINGS Chapter 5 Overall view of engine generator assembly Series diesel engine Starter Motot wheel generator Bolt Voltage Regulator Battery Cable(red,black) Battery Oi I level sensor Generator Output panel assembly Throttle cable Connector assembly Capacitor Bolt Voltage Regulator Bracket Bolt...
- Page 25 Exploded view of frame assembly 气 韦 昔 苤 ｀ 一 、 产 、 』 Part Description Quantity Left frame Right frame Board connected Output panel breacket Back board Battery tray Axle Handrail Carrier frame Rubber mount Washer JO Spring washer 10 NutMlO NutM 6 Spring washer 6...
- Page 26 r 8 4 8 9 8 l · Number Part Description 1 l l l l l l Washer 6 U bolt Nylon nut M8 Nylon washer 8 Hexagon socker head cap screw Hexagon socker head cap screw Nylon washer 6 Nylon nut M6 Nylon nut M6 Nylon washer 6...
- Page 27 Electric panel parts drawing 霆 umber Part Description Quantity Positive DC port Negative DC port Grounded bole Bolt Largr Nut Bolt Bolt 3 Prong socket Current Adjusting Switch Bolt Electric panel bolt Electric Panel Starter switch Large nut Oil alert lamp Hour meter Hour meter bolts DC Fuse...
- Page 28 Number Part Description Quantity Voltmeter 4 prong socket Breaker bracket Breaker Wiring harness Electrical box Generator head assembly 《 ／ 乙 卢 勹， 斗 、 Number Part Description Quantity Voltmeter 4 prong socket Breaker bracket Breaker Wiring harness Electrical box Stator Long bolt Capacitor...
- Page 29 Fuel system components Number Part Description Quantity Fuel Cap Seal Filtering cup M5x10screw Fuel lever indicator M6x25 a Bolt Large flat washer 6 Fuel tank lining Shock absorbing gasket Fuel tank M6Nut Clip of fuel inlet pipe fuel inlet pipe Disposable fuel filter High pressure foel pump Parts of high pressure和el pipe...
- Page 30 Fig.n muffler Q u a nt i ty Number Part Description Muffler Washer 8 Washer 8 NutM8 Bolt M8 x 12 Fig. 0 starting motor Number Part Description Quantity Flywheel generator Bolt M6 x 30 Screw M6 x 12 Bolt M6 x 12 Clamp Regulator Starting motor...
Need help?
Do you have a question about the DG2500(E) and is the answer not in the manual?
Questions and answers