Wacker Neuson BH 55 Operator's Manual
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Wacker Neuson BH 55 Operator's Manual

Gasoline demolition hammer
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Model
Document
Issue
Version
Language
Operator's manual
55, 65
BH
5100004583
09.2016
06
en
BH

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Summary of Contents for Wacker Neuson BH 55

  • Page 1 Operator’s manual Gasoline demolition hammer 55, 65 Model Document 5100004583 Issue 09.2016 Version Language...
  • Page 2 Any breach of the statutory provisions, in particular the protection of copyright, will lead to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KGis constantly working on the improvement of its products as part of the technical further development. Therefore, we reserve the right to make changes to the illustrations and descriptions in this documentation without incurring any obligation to make changes to machines already delivered.

  • Page 3: Table Of Contents

    Storage location of the manual ....................6 Accident prevention regulations....................6 More information.......................... 6 Target group ..........................6 Explanation of symbols........................ 6 Wacker Neuson Contact partner ....................7 Disclaimer ............................ 7 Product identification of the machine................... 7 Safety ............................8 Principle ............................8 Proper use ...........................
  • Page 4 14.3 BH65............................41 Emission Control Systems Information and Warranty ............44 15.1 Emission Control System Background Information ..............44 15.2 Limited Defect Warranty for Wacker Neuson Emission Control Systems ......... 44 Glossary ..........................48 16.1 Use of oxygenated fuels ......................48 ..................50 EC Declaration of Conformity ..................

  • Page 5: Preface

    This operator's manual contains important information and procedures for the safe, proper and economic operation of this Wacker Neuson machine. Carefully reading, understanding and observing is an aid to avoiding hazards, repair costs and downtime, and therefore to increasing the availability and service life of the machine.

  • Page 6: Introduction

    The information contained in this manual is based on machines manufactured up to the time of printing. Wacker Neuson reserves the right to change this information. The manufacturer shall immediately include any modifications or additions in this manual.

  • Page 7: Wacker Neuson Contact Partner

    NOTICE Supplementary information. Wacker Neuson Contact partner Depending on the country, the Wacker Neuson contact partner is a Wacker Neuson service department, a Wacker Neuson affiliate, or a Wacker Neuson dealer. On the Internet at www.wackerneuson.com. The manufacturer's address can be found at the beginning of this manual.

  • Page 8: Safety

    It is no problem to install spare parts from Wacker Neuson. It is no problem to install accessories that are available in the Wacker Neuson product range of your machine. Please refer to the installation regulations in this operator's manual. They can be found on the Internet under www.wackerneuson.com.

  • Page 9: Exclusion Of Liability

    Have damaged or defective components replaced immediately! For further information, refer to chapter Malfunctions. Spare parts, accessories Use only spare parts from Wacker Neuson or such that are equivalent to the original parts in design and quality. Only use accessories from Wacker Neuson.

  • Page 10: Qualification Of The Operating Personnel

    Technical Data. When wearing ear protection while working, you must pay attention and exercise caution because your hearing is limited, e.g. in case someone screams or a signal tone sounds. Wacker Neuson recommends that you always wear ear protection. 100_0302_si_0001.fm...

  • Page 11: Transport

    Emptying the tank Wacker Neuson recommends that the fuel tank be emptied and the carburetor run dry prior to transporting it. Fuel could run out, e.g. if the machine is tilted. Observe the national safety guidelines and the hazardous materials regulations that apply to the respective means of transportation.

  • Page 12: Safety During The Operation Of Hand Machines

    3 Safety Vertical stability Always make sure that you stand firmly when working with the machine. This applies particularly when working on scaffoldings, ladders, uneven or slippery floors etc. Caution with hot parts Do not touch any hot parts such as tools, tool holders, mufflers or guide cylinders during operation or for a short period afterwards.
  • Page 13 3 Safety 3.15.2 Dangers during operation Combustion engines can be dangerous, particularly during operation and when refueling. Read and follow all safety instructions. Otherwise there is a risk of personal injury and/or damage to property! Do not start the engine near spilt fuel or if you smell fuel – this may cause an explosion! Remove the machine from such areas.

  • Page 14: Maintenance

    Maintenance work Service and maintenance work must only be carried out to the extent described in these operating instructions. All other procedures must be performed by your Wacker Neuson representative. For further information, refer to chapter Maintenance. Switching off the engine Before carrying out care or maintenance work, switch off the engine and allow it to cool down.

  • Page 15: Safety Devices

    3 Safety 3.17 Safety devices WARNING Danger of injury due to open moving parts. Only operate the machine with properly installed and functioning safety devices.  Do not modify or remove safety devices.  WARNING Hot exhaust. Touching it can cause burns. Only operate the machine with properly installed safety devices.

  • Page 16: Safety And Information Labels

    4 Safety and information labels Safety and information labels Your machine has adhesive labels containing the most important instructions and safety information. Make sure that all the labels are kept legible.  Replace any missing or illegible labels.  Item Label Description Smoking and open flames are prohibited.
  • Page 17 4 Safety and information labels Item Label Description Japan machines Grease every 20 hours with lithium grease. Do not use other grease. (grease at central grease point) 0222684 Japan machines Total vibration value of the acceleration. 0222704 100_0302_ls_0001.fm...

  • Page 18: Structure And Function

    Via the remote cut-off, you can switch off several machines from a central location. This is for the safety of the operators, e.g. in track construction work. If you wish to use your machine with a remote cut-off, please contact your Wacker Neuson representative.

  • Page 19: Components And Operator's Controls

    In certain operating situations, e.g. when ramming in posts and grounding rods, it can be advantageous to change the traction direction of the recoil starter, i.e. the position of the recoil starter should be different to the standard position. In such cases, consult the Service Department of your Wacker Neuson representative.
  • Page 20 6 Components and operator's controls Supplementary handle The supplementary handle simplifies working in a tilted position. Wacker Neuson recommends to carry the machine using the supplementary handle. Fuel tap The fuel tap opens or closes the fuel supply. OFF switch The Off switch deactivates the machine.

  • Page 21: Transport

    2. Place the machine on or into a suitable means of transport. 3. Secure the machine against falling over and down or sliding. NOTICE Wacker Neuson recommends to use the truck for the transport on the construction site, refer to chapter Accessories. 100_0302_tr_0001.fm...

  • Page 22: Initial Start Up

    8 Initial start up Initial start up Rendering the machine functional Item Designation Spark plug cap Place the spark plug cap onto the spark plug. 100_0302_is_0001.fm...

  • Page 23: Use And Operation

    9 Use and operation Use and operation WARNING Improper handling can result in injury or serious material damage. Read and follow all safety instructions of this operator's manual, see chapter Safety.  Prior to starting the machine Checking the machine Check the following points before beginning work: Damage to the machine and to all components.

  • Page 24: Changing Tools

    9 Use and operation Changing tools NOTICE General notes You can change the tool without additional tools. Notes on using tools Only use tools with the following properties: The tool must be suitable for the tool holder.  The tool end must be undamaged. ...
  • Page 25 9 Use and operation NOTICE Notes for operation below freezing point The cold grease in the percussion system may increase the resistance to such an extent that the centrifugal clutch slips. Allow the machine to warm up at low engine speed (do not press the gas handle) to ...
  • Page 26 9 Use and operation Starting the engine NOTICE Improper handling can damage the machine. Do not pull the starter rope as far as it can go.  Let starter rope slowly roll back in.  CAUTION Incorrect handling during starting can result in minor injuries. Do not pull the starter rope until sufficient space is available and nobody is in the ...

  • Page 27: Operating The Machine

    9 Use and operation Operating the machine Processing material WARNING Injuries from insufficiently guided or uncontrolled machine. Always hold machine with both hands and stand firmly.  Item Designation Gas handle 1. Hold the machine firmly with both hands. 2. Place the tool into position on the material. 3.

  • Page 28: Decommissioning

    9 Use and operation Decommissioning Switching off the machine Item Designation Item Designation OFF switch Gas handle Fuel tap 1. Release the gas handle. 2. Keep the off switch pressed until the machine has come to a complete standstill. 3. Close the fuel tap. 4.

  • Page 29: 10 Maintenance

    Clean spark plug – change, if necessary. Check tool holder for wear – have it changed,  if necessary.*  Have the fuel filter replaced.* Have these tasks carried out by the service department of your Wacker Neuson contact person. 100_0302_mt_0001.fm...

  • Page 30: Maintenance Work

    2. Lean the machine upright against a solid object and secure it to prevent it from toppling over or alternatively, lay it on its back. Wacker Neuson recommends to hang the machine on the truck. 3. Let machine cool off.

  • Page 31: Din En Iso 9001 Zertifikat

    1. Switch off the engine. 2. Lean the machine upright against a solid object and secure it to prevent it from toppling over. Wacker Neuson recommends to hang the machine on the truck. 3. Let machine cool off. Removing the air cleaner cartridge 1.
  • Page 32 10 Maintenance 10.4.4 Lubricating the machine Item Designation Zerk fitting 1. Remove any dirt around the zerk fitting. 2. Place filled manual grease gun onto the zerk fitting and operate approx. 20 times. NOTICE Only use special lubricants for lubricating, see chapter Technical Data. 3.
  • Page 33 10 Maintenance Checking/cleaning the spark plug Item Designation Item Designation Spark plug air gap Isolator 1. Check the isolator – if damaged, replace the spark plug. 2. Clean the electrodes with a wire brush. 3. Measure the spark plug gap with a feeler gauge – if necessary, correct it by bending the lateral electrode.

  • Page 34: 11 Malfunctions

    11 Malfunctions 11 Malfunctions Potential faults, their causes and remedies can be found in the following table. Notify your Wacker Neuson contact in case of malfunctions you cannot or may not remedy yourself. Malfunction Cause Remedy Engine does not start.

  • Page 35: 12 Storage

    1. Switch off the engine. 2. Remove tool. 3. Lean the machine upright against a solid object and secure it to prevent it from toppling over. Wacker Neuson recommends to hang the machine on the truck. 4. Let machine cool off. 12.0.2 Emptying the fuel system The gasoline in the fuel partially evaporates during long-term storage.

  • Page 36: 13 Accessories

    Tool holder Guide rod 13.1.1 Proper use The truck must only be used for the transport of Wacker Neuson large hammers and the required tools. The truck must not be used for the following: Transporting people.  Transporting other machines except Wacker Neuson large hammers.

  • Page 37: 14 Technical Data

    14 Technical data 14 Technical data 14.1 BH55 Designation Unit BH55 BH55 25x108 BH55 28x152 BH55 28x160 27x80 Item no. 5100004026 5100004027 5100004028 5100004029 Percussion rate 1/mm 1.300 1.300 1.300 1.300 Single stroke energy Length (without tool) mm (in) 777 (30.6) 791 (31.1) 833 (32.8) 833 (32.8)
  • Page 38 14 Technical data Designation Unit BH55 BH55 BH55 27x80 CN 27x80 JP 27x80 SEA Item no. 5100004030 5100004031 5100026903 Percussion rate 1/mm 1,300 1,300 1.300 Single stroke energy Length (without tool) mm (in) 777 (60.6) 777 (60.6) 777 (30.6) Width mm (in) 492 (19.4) 492 (19.4)

  • Page 39: Bh55Rw

    14 Technical data 14.2 BH55rw Designation Unit BH55rw BH55rw BH55rw BH55rw 27x80 25x108 28x152 28x160 Item no. 5100004038 5100004039 5100004040 5100004041 Percussion rate 1/mm 1,350 1,350 1,350 1,350 Single stroke energy Length (without tool) mm (in) 842 (33.1) 852 (33.5) 898 (35.4) 898 (35.4) Width...
  • Page 40 14 Technical data Designation Unit BH55rw BH55rw rs BH55rw 32x160 27x80 27x80 SEA Item no. 5100004042 5100004043 5100026904 Percussion rate 1/mm 1,350 1,350 1,350 Single stroke energy Length (without tool) mm (in) 898 (35.4) 842 (33.1) 842 (33.1) Width mm (in) 492 (19.4) 492 (19.4) 492 (19.4)

  • Page 41: Bh65

    14 Technical data 14.3 BH65 Designation Unit BH65 BH65 25x108 BH65 28x152 BH65 28x160 27x80 Item no. 5100004032 5100004033 5100004034 5100004035 Percussion rate 1/mm 1,250 1,250 1,250 1,250 Single stroke energy Length (without tool) mm (in) 848 (33.4) 858 (33.8) 905 (35.6) 905 (35.6) Width...
  • Page 42 14 Technical data Designation Unit BH65 32x160 BH65 28x152 US Item no. 5100004036 5100004037 Percussion rate 1/mm 1,250 1,250 Single stroke energy Length (without tool) mm (in) 905 (35.6) 905 (35.6) Width mm (in) 492 (19.4) 492 (19.4) Depth mm (in) 346 (13.6) 346 (13.6) Weight...
  • Page 43 14 Technical data 14.3.1 Combustion engine Designation BH55 BH65 Manufacturer Wacker Neuson Engine type WM 80 Combustion method Two-cycle Cooling Air cooling Cylinder Engine displacement (4.9) Fuel type Öl / Ottokraftstoff Gemisch, Öl / Alkylatkraftstoff Gemisch Mixture preparation Carburetor Fuel mixture ratio...

  • Page 44: 15 Emission Control Systems Information And Warranty

    Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. If evidence of tampering is found, Wacker Neuson may deny a warranty claim. Among those acts that constitute tampering are: Removing or altering of any part of the air intake, fuel, or exhaust systems.
  • Page 45 Furthermore, if such a replacement part is used in the repair or maintenance of the engine/equipment, and an authorized Wacker Neuson dealer/service center determines it is defective or causes a failure of a warranted part, the claim for repair of the engine/equipment may be denied. If the part in question is not related to the reason the engine/equipment requires repair, the claim will not be denied.
  • Page 46 Wacker Neuson engine/equipment operator’s manual. Wacker Neuson recommends that all receipts covering maintenance on the engine/equipment be retained, but Wacker Neuson cannot deny warranty coverage solely for the lack of receipts or for the failure to ensure the performance of all scheduled maintenance.
  • Page 47 For owners located more than 100 miles from an authorized dealer/service center (excluding the states with high-altitude areas as identified in 40 CFR Part 1068, Appendix III), Wacker Neuson will pay for pre- approved shipping costs to and from an authorized Wacker Neuson dealer/service center.

  • Page 48: 16 Glossary

    Before using an oxygenated fuel, confirm the fuel's contents. Some states / Provinces require this information to be posted on the fuel pump. The following are Wacker Neuson approved percentages of oxygenates: Ethanol - (ethyl or grain alcohol) 10% by volume. You may use gasoline containing up to 10% ethanol by volume (commonly referred to as E10).
  • Page 49 16 Glossary 100_0000_0010.fm...

  • Page 50: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product BH55 Product category Demolition hammer Product funktions Breaking up materials...

  • Page 51: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product BH55rw Product category Demolition hammer Product funktions Tamping and compaction work in track construction...

  • Page 52: Ec Declaration Of Conformity

    EC Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München This declaration of conformity is issued under the sole responsibility of the manufacturer. Product Product BH65 Product category Demolition hammer Product funktions Breaking up materials...

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