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Komatsu PC200LC-8 Operation & Maintenance Manual

Hydraulic excavator
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Operation & Maintenance
Manual
PC200LC
PC220LC
HYDRAULIC EXCAVATOR
SERIAL NUMBERS
ENGINE
This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in
accordance with written authorization from Komatsu America Corp.
It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make
changes or improvements at any time without incurring any obligation to install such changes on products sold
previously.
Due to this continuous program of research and development, revisions may be made to this publication. It is
recommended that customers contact their distributor for information on the latest revision.
March 2016
-8
-8
PC200LC-8 A88001
PC220LC-8 A88001
6D107E-1
Copyright 2016 Komatsu
Printed in U.S.A.
Komatsu America Corp.
CEAM007103
and up
and up

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Summary of Contents for Komatsu PC200LC-8

  • Page 1 6D107E-1 ENGINE This material is proprietary to Komatsu America Corp. and is not to be reproduced, used, or disclosed except in accordance with written authorization from Komatsu America Corp. It is our policy to improve our products whenever it is possible and practical to do so. We reserve the right to make changes or improvements at any time without incurring any obligation to install such changes on products sold previously.
  • Page 2 California Proposition 65 Warning This machine may contain mercury in two areas: a.) The display monitor contains mercury if it has a mercury label attached. b.) Optional HID bulbs contain mercury (if the machine is so equipped). There is no risk of exposure unless the bulbs are broken. However, the monitor and/or lamps must be reused, recycled or properly disposed of in accordance with Local, State and Federal Laws at the end of their useful lives.
  • Page 3 INTRODUCTION PC200/220LC-8 Find manuals at https://best-manuals.com...
  • Page 4 Keep this manual at the storage location for the Operation and Maintenance Manual given below so that all personnel involved in working on the machine can consult it periodically. ● In case this manual is lost or damaged, immediately contact Komatsu or your Komatsu distributor to obtain a new copy. ●...
  • Page 5 Safety precautions are described in SAFETY section 1. KOMATSU AMERICA CORP. cannot predict every circumstance that might involve a potential hazard in operation and maintenance. Therefore the safety message in this manual and on the machine may not include all possible safety precautions.
  • Page 6 Continuing improvements in the design of this machine can lead to changes in detail which may not be reflected in this manual. Consult Komatsu or your Komatsu distributor for the latest available information of your machine or for questions regarding information in this manual.
  • Page 7 INTRODUCTION INTRODUCTION This Komatsu machine is designed to be used mainly for the following work: • Digging work • Leveling work • Ditching work • Loading work • Demolition work See “RECOMMENDED APPLICATIONS” on page 2-169 for further details. Directions of Machine...
  • Page 8 Breaking-in the New Machine Remark Your Komatsu machine has been thoroughly adjusted and tested before shipment from the factory. However, operating the machine under full load before breaking the machine in can adversely affect the performance and shorten the machine life.
  • Page 9 INTRODUCTION Product Information When requesting service or ordering replacement parts, please inform your Komatsu distributor of the following items. Product Identification Number (Pin) / Machine Serial No. Plate On the bottom right of the operator's cab The design of the nameplate differs according to the territory.
  • Page 10 INTRODUCTION Service Meter Location On top of the machine monitor. Your Machine Serial Numbers and Distributor Machine serial No. Engine serial No. Product identification number (PIN) Distributor name Address Service Personnel Phone/Fax PC200/220LC-8 Find manuals at https://best-manuals.com...
  • Page 11 INTRODUCTION TABLE OF CONTENTS INTRODUCTION FORWARD ..............0-2 SAFETY INFORMATION .
  • Page 12 INTRODUCTION Working On Loose Ground ............1-17 Distance to High Voltage Cables .
  • Page 13 INTRODUCTION Removing Battery Terminals ........... . . 1-38 Safety First when using High-pressure Grease to Adjust Track Tension .
  • Page 14 INTRODUCTION Manual Operation ............2-99 Stopping Manual Operation .
  • Page 15 INTRODUCTION WORKING MODE ............. . 2-160 Working Mode Switch .
  • Page 16 Carrying Out KOWA (Komatsu Oil Wear Analysis) ....... . 3-6...
  • Page 17 INTRODUCTION Initial 250 Hours Maintenance (Only After the First 250 Hours) ......3-21 Initial 500 Hours Maintenance (Only After the First 500 Hours) ......3-21 When Required .
  • Page 18 INTRODUCTION Check Vibration Damper ........... . . 3-84 Check Starting Motor .
  • Page 19 INTRODUCTION Attachment Guide ............. 5-26 Attachment Combinations .
  • Page 20 INTRODUCTION MEMORANDUM 0-18 PC200/220LC-8...
  • Page 21 1SAFETY Please read and make sure that you fully understand the precautions described in this manual and the safety labels on the machine. Read and follow all safety precautions. Failure to do so may result in serious injury or death. PC200/220LC-8...
  • Page 22 If the labels are damaged, lost, or cannot be read properly, replace them with new ones. For details of the part numbers for the labels, see this manual or the actual label, and place an order with Komatsu distributor. Location of Safety Labels...
  • Page 23 SAFETY ★: If equipped. PC200/220LC-8...
  • Page 24 Follow instructions and warnings in manual and in labels on machine. Keep manual in machine cab near operator. Contact Komatsu distributor for a replacement manual. Caution before operating. (09802-03000) WARNING - To prevent SEVERE INJURY or DEATH do the following before moving machine or its attachments: •...
  • Page 25 SAFETY Caution for going close to electric cables. (09801-03002) DANGER - Hazardous voltage hazard. Serious injury or death can occur if machine or attachments are not kept safe distance away from electrical lines. Caution for operating pattern. (09822-03000) WARNING - In order to prevent an accident resulting in injury or death caused by error-operation, confirm the machine motion and indicated operating pattern, when operating machine.
  • Page 26 SAFETY Caution when opening or closing front window. (09839-03000) WARNING - To open or close the front or ceiling window, never stand up from the operator’s seat before throwing the lock lever to the LOCK position. Inadvertently touching any of the working equipment control levers might cause the machine to start moving all of a sudden, probably resulting in a serious injury.
  • Page 27 • When loosening track shoe, if it does not loosen after turning lubricator ONE TURN, ask Komatsu dealer or distributor to disassemble. 12. Caution when handling cable. (09808-03000) WARNING - Improper use of booster cables and battery cables can cause an explosion resulting in serious injury or death.
  • Page 28 SAFETY 15. Caution against falling. (09805-23000) CAUTION - KEEP AWAY FROM EDGE. 16. Caution against falling. (09805-23000) CAUTION - NEVER be on this hood. 17. Caution against falling. (09805-C0481) There is a hazard of falling. Do not step here! 18. Prohibited to enter swing radius. (09133-23000) DANGER - Keep off swing area.
  • Page 29 SAFETY 20. Caution when handling battery. (09664-30011) DANGER/POISON - SHIELD EYES. EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY. • SPARKS • FLAMES • SMOKING SULFURIC ACID CAN CAUSE BLINDNESS OR SEVERE BURNS. FLUSH EYES IMMEDIATELY WITH WATER. GET MEDICAL HELP FAST. KEEP OUT OF REACH OF CHILDREN.
  • Page 30 SAFETY 22. Engine hood lock. (20Y-00-41480) • After the hood is closed, pull up its handle to make sure that it is locked. SAFETY INFORMATION Understanding the Machine Before operating the machine, read this manual thoroughly. If there are any places in this manual that you do not understand, ask the person in charge of safety to give an explanation.
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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Pc220lc-8A88001