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Related Manuals for Koike Sanso Kogyo Handy Auto PLUS
Summary of Contents for Koike Sanso Kogyo Handy Auto PLUS
- Page 1 Portable Automatic Gas Cutter BAA04A12 Handy Auto PLUS OPERATION MANUAL For every person who will be engaged in operation and maintenance supervision, It is recommended to read through this manual before operations, permit optimum operation of this machine. KOIKE SANSO KOGYO CO.,LTD.
- Page 3 Handy Auto PLUS INTRODUCTION Thank you very much for purchasing this product. Read this instruction manual thoroughly to ensure correct, safe and effective use of the machine. Read the manual first to understand how to operate and maintain the machine.
- Page 4 Handy Auto PLUS Symbol Title Meaning General General caution, warning, and danger. Be careful not to get your Possible injury to fingers if caught in the insertion fingers caught. part. Caution: Electric shock! Possible electric shock under special conditions. Ground this equipment.
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Page 5: Table Of Contents
Handy Auto PLUS CONTENTS 1. Safety Information ■ WARNING ■ CAUTION ■ NOTICE SIGNS 1.1 General machine safety precautions 1.1.1 Machine safety 1.1.2 Safety clothing 1.1.3 Operations and handling safety precautions 1.1.4 Electrical system precautions 1.1.5 Maintenance and inspection precautions 1.2 Gas cutting safety precautions... - Page 6 6.2 Tip maintenance 6.3 Lubrication 6.4 Inspection of the gas leakage 7. Trouble shooting 8. Wiring diagram 9. Assembly drawing of Handy Auto PLUS 10. Parts list 10.1 Main units 10.2 Option unit 10.3 Pilot unit assy 10.4 Safety lock assy...
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Page 7: Safety Information
Handy Auto PLUS 1 Safety information Operation, inspection, and maintenance that disregard the basic safety rules cause many accidents. Carefully read, understand, and master the safety measures and precautions described in this instruction manual and on the machine before operating, inspecting, and maintaining the machine. - Page 8 Handy Auto PLUS 3. Check that the drive knob is at "0" before supplying power. 4. Prior to operating the machine, check the safety of the surroundings to avoid accidents. 5. Never move the machine while the preheat flame is on.
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Page 9: Electrical System Precautions
Handy Auto PLUS 1.1.4 Electrical system precautions 1.Be sure to check the input power voltage of the machine before operation. The input power voltage should be in the range of ±10% of the rated voltage. The machine should not be operated out of this range. -
Page 10: Safety Precautions For Hoses
Handy Auto PLUS 1.2.4 Safety precautions for hoses 1. Use the oxygen hose for oxygen gas only. 2. Replace cracked hoses or other hoses damaged by sparks, heat, unshielded fire, etc. 3. Install hoses without twisting. 4. To prevent breakage of hoses, take great care during operation and transportation. -
Page 11: Locations Of Safety Labels
Never remove the labels. Keep them clean and legible at all times. 1-3、1-4 PUSH Handy Auto PLUS WEIGHT D.C.12V KOIKE SANSO KOGYO CO., LTD. MADE IN JAPAN (Note) 1-7 Label LPG label is stuck in the case of propane specification. AC label is stuck in the case of acetylene specification. -
Page 12: Outline Of Machine
<Handy Auto Plus> leaves the characteristic of a Handy Auto and a Handy Auto Ⅱ as it is, and incorporated an automatic ignition method by one-touch operation. The ignition subsequent to the 2nd time to bothersome flame adjustment unnecessary, being attached the flame adjustment memory it is. -
Page 13: Specifications
Handy Auto PLUS 3.3 Specifications 1.Weight(main unit) :2.8kg Handy auto kit :7.9kg 2.Machine size :525mm×70mm×148mm (With standard wheel assembly) 3.Wheel drive : Friction drive 4.Power source :±10% 5.Speed control method : Transistor control 6.Cutting speed :150～530mm/min 7.R.P.M :1.2r.p.m～4.2r.p.m 8.Cutting Thickness :5～30mm (by standard accessories) -
Page 14: Machine Assembly
Handy Auto PLUS 4.2 Machine assembly 1.Carefully take the machine out of its case. 2.Attach the primary hose to the gas distributor. (1)Oxygen hose (green) to the top position hose nipple (2)Gas hose (red) to the bottom position hose nipple 4.3 Preparation for operation... - Page 15 Handy Auto PLUS 2. This Handy Auto PLUS is propane and also acetylene share machine. Please confirm the position of the cover of the pilot nozzle before using. (Refer the following drawings) Please use this machine after adjusted it with the following method, in the case that the position relation between use gas and cover are not matching in case.
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Page 16: Connecting The Tip
Handy Auto PLUS 4.3.3 Connecting the tip 1.Select a proper tip according to the thickness of the steel plate and attach it to the torch. (To select a tip, refer to the table of Cutting Data.) ・When fixing a tip to the torch, tighten the nut with the two wrenches attached. -
Page 17: Cutting Process
Handy Auto PLUS 4.3.6 Cutting processes Open the cutting oxygen valve more than 1/8 turn. This starts the motor, as the drive switch and the cutting oxygen valve are linked together. Both the drive switch and the cutting oxygen valve, however, can operate independently. -
Page 18: Other Attachment
Handy Auto PLUS 4.4 Optional attachments 4.4.1 Auxiliary wheel This is used to add further stability to the cutting operation. To install, lift the guide roller of the square cutting attachment from the cutting material. Then, fix the wheel with a butterfly nut. -
Page 19: Straight Line Cutting Rail (Optional)
Handy Auto PLUS 【NOTE】 1） Loosen the wheel position setting knob, in the case that you do circle cut by using a small circle cutting device. 2） Fix the clutch knob, during cut. 3） Loosen the clutch knob, when it does not use a small circle cutting device. -
Page 20: Manual Guide Lever
Handy Auto PLUS 4.4.5 Manual guide lever This is used to get further stability during the cutting operation. The use in combination with an auxiliary wheel is better. Remove the wheel setting knob. Insert the guide lever into position. 4.4.6 Large circle cutting attachment Large circle cutting attachment(φ120－φ500) - Page 21 Handy Auto PLUS 7) Raise the main unit (standard wheel) form the steel sheet to move the main unit to any desired point on the circumference. Determine the cutting start position in this way. 8) Operation hereafter is the same as the line cutting operation.
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Page 22: Cutting Operation
Handy Auto PLUS 5 Cutting operation 5.1 Safety measures prior to operation 5.1.1 Precautions for handling AC adapter 1. The AC adapter cannot be repaired. When it has failed, replace it with a new one. 2. The case of the AC adapter is made from synthetic resin. -
Page 23: Flame Adjustment
Handy Auto PLUS (Blowing out of gas in long time is dangerous. Repeat two or three times short blow.) (3) When the pilot flame was generated, open the Gas valve on rear distribution unit. And the pilot flame fires Gas from tip. -
Page 24: Preheating
Handy Auto PLUS 5.2.4 Preheating For preheating, hold the grip with your right hand to support the HANDY AUTO and hold the cutting oxygen valve with the thumb and forefinger of the left hand to stabilize the HANDY AUTO. 5.2.5 Procedure of extinguishing flame... -
Page 25: Look System Of The Lever For Ignition
5.2.9 Lock system of valve Handy Auto PLUS prevents (1) (2) by the lock system of a valve. （１） The gas leakage by the sudden valve operation that is easy to occur to the exception at the time of operation is prevented preventively. -
Page 26: Cutting And Piercing Method
Handy Auto PLUS 5.3 Cutting and piercing method 1. Cut in from the end of steel plate. 2. Pierce steel plate before cutting. 3. Drill a hole before cutting. ■ Piercing method 1) Ignite and adjust the flame. 2) Thoroughly preheat the cut-in point until it is white hot. -
Page 27: Procedures For Starting Cutting Operation And Extinguishing The Flame
Handy Auto PLUS Procedures for starting cutting operation and extinguishing the flame 1. Align the tip with the cutting start point, ignite, and then adjust the flame. 2. Sufficiently preheat the cutting start point. 3. After heating, open the oxygen valve by turning it more t han 1/8 turn, and the motor switch will be turned on, starting automatic cutting. -
Page 28: Safety Measures Against Backfire And Flashback
Handy Auto PLUS Safety measures against backfire and flashback 5.5.1 Prevention of backfire Backfires may cause serious accidents or fires. Be careful to prevent such disaster. When a backfire occurs, find the cause and inspect and maintain the machine correctly before using the machine again. -
Page 29: Lubrication
Handy Auto PLUS 6.3.Lubrication For greater safety, the Handy Auto has been designed so that lubrication is not necessary. 6.4 Inspection of the gas leakage There is the possibility that the gas connection part gets loose by the vibration, thermal expansion etc. -
Page 30: Wiring Diagram
Remedy 1)Slag between the drive Clean wheel and the beveling gear. 5) Wheel rotates but speed cannot be adjusted. Possible Cause Remedy Faulty speed adjuster or Repair or replace. transistor. 8 Wiring diagram 9 Assembly drawing of Handy Auto PLUS... -
Page 31: Parts List
Handy Auto PLUS Parts list Main units 10.1... - Page 32 Handy Auto PLUS Main units Item No. Part name Q’ty Stock No. Remarks Torch 61001953 2A01356A0 Nut for oxygen(right) 60015092 Hose connector(OX) 60015090 Nut for Gas(left) 60015093 Hose connector(Gas) 60015091 Valve for preheat oxygen 80015777 Blue Valve for gas 80015778...
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Page 33: Option Unit
Handy Auto PLUS 10.2 Option units... - Page 34 Handy Auto PLUS Option units Item No. Part name Q’ty Stock No. Remarks Standard wheel assembly 60030100 Drive wheel (78mm diameter) 60030107 With shaft and nut Standard wheel bracket 60030108 Guide roller 60030109 Small circle cutting attachment 61001597 assembly Centering needle...
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Page 35: Pilot Unit Assy
Handy Auto PLUS １０．３ Pilot unit Assy Item Parts Name Q’ty Stock No. Remarks Mixing pipe 80009322 Electrode 80009324 Cover 80009328 Set screw 6C520305 SP-3x5 １０．４ Safety lock assy Item Parts Name Q’ty Stock No. Remarks Safety lock ass’y 61002199... -
Page 36: Cutting Data
Handy Auto PLUS 11 Cutting data 102(STANDARD SPEED) For Acetylene OXYGEN PRESSURE FUEL GAS PLATE CUTTING KERF (kg/c ㎡) / (Mpa) PRESSURE THICKNESS SPEED WIDTH SIZE (kg/c ㎡) / (Mpa) (mm) (mm/min) (mm) CUTTING PREHEAT 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02... - Page 37 Handy Auto PLUS 106(STANDARD SPEED) For Propane OXYGEN PRESSURE FUEL GAS PLATE CUTTING KERF (kg/c ㎡) / (Mpa) PRESSURE THICKNESS SPEED WIDTH SIZE (kg/c ㎡) / (Mpa) (mm) (mm/min) (mm) CUTTING PREHEAT 1.5 / 0.15 1.5 / 0.15 0.2 / 0.02 2.0 / 0.2...
- Page 38 Handy Auto PLUS OPERATION MANUAL KOIKE SANSO KOGYO CO., LTD. Date of issue May.2002 Printed in Japan Second Sep.2002 Third Feb.2003 Fourth Nov.2003 Fifth Sep.2008 Sixth Jan.2009 Seventh Jul.2009 Eighth Sep.2010 Ninth Dec.2010 Tenth J ul .201 1 Eleventh Mar.2023...
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