Dutypoint ScubaTANK WX.A Operation And Maintenance Manual
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Dutypoint ScubaTANK WX.A Operation And Maintenance Manual

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ScubaTANK WX.A
Operation and Maintenance Manual
DOC-WXAOM2308

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Summary of Contents for Dutypoint ScubaTANK WX.A

  • Page 1 ScubaTANK WX.A Operation and Maintenance Manual DOC-WXAOM2308...
  • Page 2 Applied knowledge. Shared know-how. Fearless innovation. Together, we are Dutypoint. Since 1976, we’ve been building up industry-defining expertise in fluid technology. This knowledge means we solve complex challenges with straightforward solutions that are built around meeting and exceeding our clients’ needs. We approach everything with the same...

  • Page 3: Table Of Contents

    Troubleshooting ............................. 39 Control Panel Wiring Diagrams......................45 VASCO V209 and V214 Pump Controllers................49 Declaration of Conformity........................67 Dutypoint Standard Warranty......................68 © 2018 Dutypoint Limited Dutypoint is a trading name of Dutypoint Limited, a company registered in England and Wales No 9045694...

  • Page 4: Important Safety Information

    Installation, operating and maintenance must only be carried out by suitably trained/qualified personnel. • Normal safety precautions must be taken and appropriate procedures observed to avoid accidents. Refer to Dutypoint for any technical advice or product information. It is the responsibility of the customer and/or the contractor: •...
  • Page 5 1. Important Safety Information • Sorting, recycling and disposal of solid or liquid waste • Clean-up of spills • Separate disposal of electrical components from domestic waste 1.5 Mechanical Device Servicing • Familiarise yourself with the relevant contents of this manual •...
  • Page 6 1. Important Safety Information • Check for any risk of explosion before using hand tools 1.9 Precautions During Work • Never work alone • Always wear protective clothing and hand protection • Stay clear of suspended loads • Always use appropriate lifting devices •...
  • Page 7 1.13 Spare Parts WARNING Use of non-genuine spare parts may cause damage to equipment, damage to property and voiding of warranty • Use genuine, Dutypoint-approved spare parts only • If in doubt, contact Dutypoint Service on 01452 300590.
  • Page 8 Inspect the package Inspect the package for damage or missing items upon delivery Note any damaged or missing items on the shipping paperwork and contact Dutypoint immediately File a claim with the shipping company if anything is out of order...
  • Page 9 1. Important Safety Information Figure 1.1: Waste Symbol This is confirmed by the found on the product, user manual or packaging. Waste Symbol Defending on their characteristics the materials may be recycled. Through recycling and other forms of processing Waste Electrical and Electronic Equipment, you can make a significant contribution towards helping to protect the environment.

  • Page 10: Specifications

    2. Specifications 2. Specifications Table 2.2: ScubaTANK WX Standard Range Specifications Applications Water with no gas or aggressive substances Flow Range 0.8 - 3.1 litres/sec Pressure Range 2.0 - 7.0 bar Liquid Temperature 1°C - 23°C Ambient +5°C - +40°C for indoor installations Temperature Humidity Max 50%...
  • Page 11 2. Specifications Table 2.3: Pump Ratings Per pump Power Supply to Power Output from Current @ Motor kW Control Panel Inverter to Pump Full Load (A) Pump Model Rating (V/Ph/Hz) (V/Ph/Hz) 3040-T230 0.55 230/1/50 230/3/50 3040-T230 0.75 3080-T230 3100-T230 5040-T230 0.75 5060-T230 5080-T230...
  • Page 12 2. Specifications 2.2 Pump Curves (Single Pump) Figure 2.4: WXx-3000 Series Pump Curves...
  • Page 13 2. Specifications Figure 2.5: WXx-5000 Series Pump Curves...
  • Page 14 2. Specifications Figure 2.6: WXx-9000 Series Pump Curves...

  • Page 15: Installation Sequence

    3. Installation Sequence 3. Installation Sequence 3.1 Position and Secure the Tank note: For installation of ScubaTANK models with a horizontal split tank (model has designation -HS), first follow the instructions in Section (p. 18) before returning t 3.4 Horizontal Split Tank Installation (Applicable to -HS Models) this section.
  • Page 16 3. Installation Sequence 3.2 Hydraulic Connection NOTE • The discharge pipework must be sized according to the system demand. • All pipework must be in accordance with local Water Authority regulations. • All pipework must be securely supported and not over-stressed. •...
  • Page 17 3. Installation Sequence Table 3.5: ScubaTANK Breaker Ratings WX2 (Twin Single Pump Twin Pump WX1 (Single Pump) Pump Pump ScubaTANK ScubaTANK Pump) Breaker Breaker Model Model Model Rating Rating 3040 WX1-3040-xxx WX2-3040-xxx 10 (1~) 20 (1~) 3060 WX1-3060-xxx WX2-3060-xxx 10 (1~) 20 (1~) 3080 WX1-3080-xxx...
  • Page 18 3. Installation Sequence Figure 3.9: Remote on/off Signal Wiring Details WX2 (Twin pump) models: WX1 (Single pump) models: 3.4 Horizontal Split Tank Installation (Applicable to -HS Models) : This section applies only to ScubaTANK WX models with horizontal split tanks. These have the -HS NOTE designation.
  • Page 19 3. Installation Sequence Figure 3.10: Applying split tank sealant Nut and bolt arrangement. Ensure flanges are clean Apply flange sealant and free from grease, grit ensuring the black strip is etc. water side. ✓ × When applying sealant to Flange sealant overlaps like DO NOT LEAVE A GAP the next flange, ensure a this.
  • Page 20 3. Installation Sequence 3.7 Tank Level Sensor The ScubaTANK water level is monitored via a hydrostatic analogue (4-20ma) level transducer. This is connected to the pump controller (s) (via the control box) which use the input signal for low level pump protection, inlet valve control and high level alarm.

  • Page 21: Commissioning

    All commissioning works must be carried out by Dutypoint or an authorised company acting on behalf of Dutypoint. Please note that engineer visits by Dutypoint are priced at one visit to commission one pump set. If there are multiple units on a site, special terms can be negotiated. To arrange a commissioning visit, please call the Technical Service Help line 01452 300590.
  • Page 22 All ScubaTANK models are fitted with a variable speed inverter drive per pump. These are set up and pre-commissioned prior to delivery. For full details of these unites, refer to Section 14. VASCO V209 and V214 (p. 50) Pump Controllers If in doubt please call Dutypoint Systems Technical Support on 01452 300590 for advice.
  • Page 23 4. Commissioning 4.7 Operation and Performance Tests Having checked that the pump set is installed, pre-charged, vented in accordance with the procedures set out earlier, carry out the following running tests before handing over the pump set for operational use. Create the conditions for a normal start and run and allow the selected ‘Duty’...
  • Page 24 4. Commissioning...

  • Page 25: Operating The Pump Set

    5. Operating the Pump Set 5. Operating the Pump Set 5.1 VASCO Display The display screen on the VASCO is a back-lit LCD displaying 2 rows of 16 digits each. Alarms are indicated by an audible signal. Figure 5.13: VASCO Control Panel STOP Motor Enter Scroll Up/Down...
  • Page 26 All full description of the advanced parameters is available in the appendix of this manual • For further assistance, call the Dutypoint Technical Service line of 01452 300590. Pressing ENTER when you are in the initial display will show the following menus: Table 5.9: VASCO Menus...

  • Page 27: Pressure Vessel

    6. Pressure Vessel 6. Pressure Vessel The pressure vessel supplied as part of your Dutypoint product is used to absorb and conserve the potential energy of pressurised liquid. Stored energy from liquid under pressure is transferred to the water system when required.
  • Page 28 6. Pressure Vessel e.g: If the maximum pressure generated by the pump in a system is 6 bar, this will require a pre-charge pressure of 6 × 90% = 5.4 bar. To verify the pre-charge pressure: First check that the expansion or pressure tank is totally drained of water and isolated. Refer to Figure 6.16: Pre-Charging a Pressure Vessel (p.
  • Page 29 6. Pressure Vessel Set the pre-charge pressure, using the procedure earlier in this section. Ensure that the pressure does not exceed the value specified in the procedure. The appliance must be supplied with efficient and sufficient safety and control facilities, in particular the safety valve must be connected to the appliance and be free from interference and must be gauged to the quantity of fluid to be discharged.
  • Page 30 6. Pressure Vessel...

  • Page 31: System User Maintenance

    7. System User Maintenance 7. System User Maintenance Dutypoint pump sets have been designed to keep major maintenance requirements to a minimum. Planned maintenance of the pumps and other principal components should therefore be undertaken at the intervals recommended in the manuals referenced below.
  • Page 32 7. System User Maintenance...

  • Page 33: Pump Maintenance

    8. Pump Maintenance 8. Pump Maintenance The following information is an extract from the pump manufacturer’s documentation. 8.1 Routine maintenance The pump requires no detailed maintenance except to: • Periodically verify that the suction grate is clear • Periodically with the power off, check the condition of the cables and electrical power and earth connections. 8.2 Pump replacement DANGER! Risk of electric shock...
  • Page 34 8. Pump Maintenance 8.4 Checking the direction of rotation : This operation will be performed dry and must not last more than a few seconds. NOTE If the direction of rotation is reversed due to incorrect connection or controller programming, the pump performance will be significantly lower than the nominal values.

  • Page 35: Pressure Set Point Adjustment

    9. Pressure Set Point Adjustment 9. Pressure Set Point Adjustment : This procedure should only be undertaken by an experienced and qualified installer or engineer. Failure to NOTE follow the procedure correctly may cause damage to the product and invalidate any product warranty. The installer is responsible for ensuring that the required value is suitable for the product.

  • Page 36: Tank Level Control Parameters

    10. Tank Level Control Parameters 10 Tank Level Control Parameters The ScubaTANK level set points are set within the inverter drives IN/OUT Parameter settings. In order to access this menu a password is required (Default 001). Table 10.1: In/Out Parameters IN/OUT Default Value Description...
  • Page 37 300, 440, 575, 750, 1050, 1250, 1650, 2250 (1500 internal tank height) CAUTION: Changing these parameters from the default value could cause the system to malfunction and the tank to overflow. Parameters should only be changed by authorised persons. If in doubt contact the Dutypoint technical department.

  • Page 38: Frequently Asked Questions

    11. Frequently Asked Questions 11. Frequently Asked Questions 11.1 Where are the common fault terminals in a ScubaTANK? (p. 18) Figure 3.8: Common Fault Volt Free Contact Wiring Details 11.2 Does the ScubaTANK have an enable/disable signal input? Yes, these are the blue and black cables crimped off in the bottom of the control panel. Note: these are not volt-free. 11.3 How do I reset a ‘NO WATER’...

  • Page 39: Troubleshooting

    Troubleshooting VASCO-equipped booster sets. The information in this section is common to all VASCO-equipped Dutypoint booster sets. For more detailed troubleshooting information that is specific to the type and model of pump controller used, please refer to the manufacturer’s literature in the Appendix.
  • Page 40 12. Troubleshooting Messag Possible Cause(s) Solutions Minimum pressure Turn off main electrical isolator WATER- requirement not Close discharge isolation valve (DRY reached within set Vent pumps period Turn on main electrical isolator COSPHI Check unit runs up to set pressure and pump motors shut down Open discharge valve slowly ensuring set pressure is maintained Air lock in pump Press the red STOP button on the inverter drive(s) to stop the...
  • Page 41 Overload trip setting too low for rated Check and (if necessary) reset the overload trip duty value Pump Runs Contact Dutypoint Service on Continuously 01452 300590 Break Tank Level parameters have been Check level settings are set up to the...
  • Page 42 You should only access the Installer and Advanced menus if you are trained to do so; • A full description of these is available in the Appendix to this manual; • For further assistance, call the Dutypoint Technical Service line on 01452 300590.
  • Page 43 12. Troubleshooting Table 12.13: VASCO Controller Alarm Messages Message Alarm Description Possible Solutions OVERCURR Motor overload: input current of the • Make sure that the motor current setting ENT MOT. motor is higher than the rated motor parameter is higher than rated. current setting parameter.
  • Page 44 A button on the keyboard has been • Make sure buttons are not depressed. FAULT pressed for more than 150 seconds. • If problem persists, call Dutypoint Technical Service on 01452 300590. ACTIVE Digital input X opened/closed Check the input digital configuration (IN/OUT DIG.IN.X...

  • Page 45: Control Panel Wiring Diagrams

    Line Diagram N/A (Standard Drawings) This drawing is the property of DUTYPOINT. Copyright is reserved by them and the drawing REVISION issued on the condition that it must not be used for any purpose other than that for which it is being supplied.
  • Page 46 Electrical Schematic N/A (Standard Drawings) This drawing is the property of DUTYPOINT. Copyright is reserved by them and the drawing REVISION issued on the condition that it must not be used for any purpose other than that for which it is being supplied.
  • Page 47 Line Diagram N/A (Standard Drawings) This drawing is the property of DUTYPOINT. Copyright is reserved by them and the drawing REVISION issued on the condition that it must not be used for any purpose other than that for which it is being supplied.
  • Page 48 Electrical Schematic N/A (Standard Drawings) This drawing is the property of DUTYPOINT. Copyright is reserved by them and the drawing REVISION issued on the condition that it must not be used for any purpose other than that for which it is being supplied.

  • Page 49: Vasco V209 And V214 Pump Controllers

    14. VASCO V209 and V214 Pump Controllers 14. VASCO V209 and V214 Pump Controllers 14.1 Introduction VASCO is a variable frequency drive designed to control and protect pumping systems by varying the output frequency to the pump. VASCO can be applied to both new and existing pumping systems, and provides: •...
  • Page 50 14. VASCO V209 and V214 Pump Controllers WARNING • The device must be connected to main power supply via a switch to ensure the complete disconnection from the network before any operation on the VASCO itself (including visual inspection) and/or on the connected load.
  • Page 51 14. VASCO V209 and V214 Pump Controllers 14.4 Electrical Wiring Figure 14.22: Electrical Wiring Board Fans (Wall Mounted Power Supply Output Installations) Line: L1, L2, GND 3~ motor: GND, U, V, W Fan: F1, F2 1~ motor: earth, U (running), V (common) It is recommended to use cable lugs...
  • Page 52 14. VASCO V209 and V214 Pump Controllers Figure 14.23: Recommended line and motor cables stripping Figure 14.24: Control Board Wiring Analog inputs (10 or 15 Vdc) • AN1: 4-20 mA: sensor 1 • AN2: 4-20 mA: sensor 2 • AN3: 4-20 mA / 0 - 10 Vdc (settable by jumper C.C.): external set •...
  • Page 53 14. VASCO V209 and V214 Pump Controllers Digital outputs: Motor run signal: NO1, COM1: closed contact with motor running NC1,COM1: closed contact with motor stopped Alarm signal: NO2,COM2: closed contact without alarm NC2,COM2: closed contact with alarm or no power supply DOL1 pump relay: NO3,COM3: closed contact with DOL1 running NC3,COM3: opened contact with DOL1 running...
  • Page 54 14. VASCO V209 and V214 Pump Controllers 14.6 Motor Mounted Installation Figure 14.25: Motor Mounted Installation WARNING • Make sure the manufacturer that the electric motor is suited for operation in the inverter In this application VASCO is cooled by the motor fan. Motor kit (available upon request) allows a solid coupling of the two units and it is composed of: •...
  • Page 55 14. VASCO V209 and V214 Pump Controllers In this application VASCO is cooled independently by its auxiliary cooling fan integrated in the radiator. The wall mounting kit is comprised of: • n.° 1 auxiliary fan 230V AC (VASCO 209,214) • n.°...
  • Page 56 You should only access and adjust parameters if you are trained to do so • For further assistance, call the Dutypoint Technical Service line of 01452 300590. Pressing ENTER when you are in the initial display will show the following menus: Table 14.15: VASCO Menus...
  • Page 57 14. VASCO V209 and V214 Pump Controllers not completed properly, it is impossible to run the pump. Initial setting procedure can be repeated if necessary. The initial setting procedure can be repeated (by using the 2rd level password) to reconfigure VASCO or if VASCO is installed in a different system.
  • Page 58 14. VASCO V209 and V214 Pump Controllers Control Mode Parameter Default Description Ext. set enabling Enabling of set value changing by analogue input • • ON/OFF AN3. Set value Set value to be kept constant • XXX.X [bar] Compensation Value compensation at the maximum frequency for •...
  • Page 59 14. VASCO V209 and V214 Pump Controllers Control Mode Parameter Default Description Address VASCO address: • • • 00 master • 01 to 07 slaves Alternance Function to allow alternating between the VASCOs • • ON/OFF connected in COMBO (or pumps connected in DOL) in order to allow equal use of each pump in the group;...
  • Page 60 14. VASCO V209 and V214 Pump Controllers Parameters Default Description Ramp up time Ramp-up time to reach the speed required to achieve the set pressure (or XXX.X [sec] frequency value). Longer times delay the system reaching the preset value but better protect system components.
  • Page 61 14. VASCO V209 and V214 Pump Controllers Parameter Default Description AN1,AN2 function Indepen Function logic for analogue input AN1,AN2 (independent, lower value, higher XXXXXX dent value, difference 1-2) Digital input 1 N.O. By selecting N.O. (normally open) VASCO runs the motor if the digital input 1 N.O./N.C.
  • Page 62 14. VASCO V209 and V214 Pump Controllers Alarm Message Alarm Description Possible Solutions OVER VOLTAGE Supply voltage too high Check possible causes of overvoltage OVER TEMP. INV. Inverter over temperature • Make sure than ambient temperature is less than 40 °C (104 °F). •...
  • Page 63 14. VASCO V209 and V214 Pump Controllers Alarm Message Alarm Description Possible Solutions ACTIVE DIG.IN.X Digital input X opened /closed Check the input digital configuration (IN/OUT Parameters menu) ALARM SLAVE XX slave XX error detected by master Check the status of the slave 14.12 Dry Running DANGER If dry running protection occurs, VASCO will attempt to start the pump automatically.
  • Page 64 14. VASCO V209 and V214 Pump Controllers Press ENT: Menu Control param. Press ENT Insert password (default 001). Scroll until: COMBO ON/OFF Set ON Set: Address VASCO’s address in parallel operation • 00: VASCO master Alternance Function to allow alternating between the VASCOs connected in parallel in ON/OFF orderto allow equal use of each pump in the group;...
  • Page 65 14. VASCO V209 and V214 Pump Controllers Problem Suggested Actions Power line of VASCO is interrupted by the differential • Check the leakage current to ground of EMC protection contactor filter • Following a rapid off/on the power supply, the differential contact can interrupt the power.
  • Page 66 14. VASCO V209 and V214 Pump Controllers...

  • Page 67: Declaration Of Conformity

    • 2014/35/EU : Low Voltage Directive. • S.I. 2016:1101 Electromagnetic Compatibility Regulations 2016 Hereby declare that the equipment:  Product Range  Dutypoint Cold Water Booster  Is in conformity with the applicable requirements of the following documents:  • EN 809:1998+A1:2009: Pumps and pump units for liquids ‐ Common safety requirements • EN 60204‐1:2018: Safety of machinery ‐ Electrical equipment of machines ‐ Part 1: General requirements • EN ISO 12100:2010: Safety of machinery ‐ General principles for design • EN 61000‐6‐2:2019: Electromagnetic compatibility (EMC) — Part 6‐2: Generic standards • EN 61000‐6‐4:2019: Electromagnetic compatibility (EMC) — Part 6‐4: Generic standards I hereby declare that the equipment described above has been designed to comply with the relevant sections of the above  referenced specifications. The unit complies with all applicable essential requirements of the  d irectives.  Nigel Freeman, Director  Dutypoint Ltd Unit A, Quedgleley West Business Park, Hardwicke, Gloucester GL2 4PA United Kingdom Tel: +44 (0)1452 300590  www.dutypoint.com  ...

  • Page 68: Dutypoint Standard Warranty

    16. Dutypoint Standard Warranty 16. Dutypoint Standard Warranty Your Dutypoint Systems standard product warranty is valid for a period of 12 months from date of delivery. The full terms and conditions are on the reverse of this certificate. If you need to contact us regarding your warranty or any issue regarding your Dutypoint product, please contact our service department: •...
  • Page 69 Dutypoint Limited Unit A, Quedgleley West Business Park, Hardwicke, Gloucester GL2 4PA United Kingdom T: +44(0)1452 300592 W: www.dutypoint.com...

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