DEWALT DCD998 - 20V Max Drill/Driver/Hammerdrill Manual

Intended Use

These drills/drivers/hammerdrills are designed for professional drilling, percussion drilling and screwdriving applications.

DO NOT use under wet conditions or in presence of flammable liquids or gases.
These drills/drivers/hammerdrills are professional power tools.

DO NOT let children come into contact with the tool.
Supervision is required when inexperienced operators use this tool.

GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE.

The term "power tool" in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

1. Work Area Safety
   1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
   2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical Safety
   1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   4. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   6. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
3. Personal Safety
   1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
   2. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
   3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
   4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
   7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
   8. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
4. Power Tool Use and Care
   1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   3. Disconnect the plug from the power source and/ or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
   4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
   5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   7. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
   8. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
5. Battery Tool Use and Care
   1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
   2. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
   3. When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
   4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
   5. Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
   6. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265°F (130°C) may cause explosion.
   7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.
6. Service
   1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
   2. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.

Safety Instructions for All Operations

• Hold the power tool by insulated gripping surfaces when performing an operation where the cutting accessory or fasteners may contact hidden wiring.
  Cutting accessory or fasteners contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

Safety Instructions When Using Long Drill Bits

• Never operate at higher speed than the maximum speed rating of the drill bit. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
• Always start drilling at low speed and with the bit tip in contact with the workpiece. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury.
• Apply pressure only in direct line with the bit and do not apply excessive pressure. Bits can bend causing breakage or loss of control, resulting in personal injury.

Additional Safety Warnings for Drills

• Wear ear protectors when impact drilling. Exposure to noise can cause hearing loss.
• Always use the side handle supplied with the tool. Keep a firm grip on the tool at all times. Do not attempt to operate this tool without holding it with both hands. Operating this tool with one hand will result in loss of control. Breaking through or encountering hard materials such as re-bar may be hazardous as well.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
• Wear safety goggles or other eye protection. Hammering and drilling operations cause chips to fly. Flying particles can cause permanent eye damage.
• Do not operate this tool for long periods of time. Vibration caused by tool action may be harmful to your hands and arms. Use gloves to provide extra cushion and limit exposure by taking frequent rest periods.
• Drill bits may get hot during operation. Wear gloves when touching them.
  
  Shock hazard. When drilling or driving into walls, floors or wherever live electrical wires may be encountered, DO NOT TOUCH ANY METAL PARTS OF THE TOOL! Hold the tool only by the plastic handle(s) / housing to prevent shock.
• Hold drill firmly with both hands to control the twisting action of the drill.
  
  Drill may stall (if overloaded or improperly used) causing a twist. Always expect the stall. Grip the drill firmly to control the twisting action and prevent loss of control which could cause personal injury. If a stall does occur, release the trigger immediately and determine the reason for the stall before re-starting.
• Always remove the battery pack when attaching or removing accessories. When attaching accessories in the drill chuck, it is important to securely tighten the chuck using all three holes to prevent slippage. When using a keyless chuck, hand tighten firmly.

Additional Safety Information

Never modify the power tool or any part of it.
Damage or personal injury could result.

ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

V	volts
Hz	hertz
min	minutes
or DC	direct current
	Class I Construction (grounded)
.../min	per minute
BPM	beats per minute
IPM	impacts per minute
RPM	revolutions per minute
sfpm	surface feet per minute
SPM	strokes per minute
A	amperes
W	watts
or AC	alternating current
or AC/DC	alternating or direct current
	Class II Construction (double insulated)
n0	no load speed
n	rated speed
	earthing terminal
	safety alert symbol
	visible radiation
	wear respiratory protection
	wear eye protection
	wear hearing protection
	read all documentation

Variable Speed Trigger Switch

To turn the tool on, squeeze the trigger switch . To turn the tool off, release the trigger switch. Your tool is equipped with a brake. The chuck will stop as soon as the trigger switch is fully released.
NOTE: Continuous use in variable speed range is not recommended. It may damage the switch and should be avoided.

Side Handle

To reduce the risk of personal injury, ALWAYS operate the tool with the side handle properly installed. Failure to do so may result in the side handle slipping during tool operation and subsequent loss of control. Hold tool with both hands to maximize control.
Side handle clamps to the front of the gear case and may be rotated 360° to permit right- or left-hand use. Side handle must be tightened sufficiently to resist the twisting action of the tool if the accessory binds or stalls. Be sure to grip the side handle at the far end to control the tool during a stall.

Forward/Reverse Control Button

A forward/reverse control button determines the direction of the tool and also serves as a lock-off button.

To select forward rotation, release the trigger switch and depress the for ward/re verse control button on the right side of the tool.

To select reverse, release the trigger switch and depress the forward/reverse control button on the left side of the tool. The center position of the control button locks the tool in the off position. When changing the position of the control button, be sure the trigger is released.

NOTE: The first time the tool is run after changing the direction of rotation, you may hear a click on start up. This is normal and does not indicate a problem.

Torque Adjustment Collar

Your tool has an electronic adjustable torque screwdriver system for driving and removing a wide array of fasteners. Circling the torque adjustment collar are numbers, a drill bit symbol, and in some models, a hammer symbol. These numbers are used to set the tool to deliver a torque range. The higher the number on the collar, the higher the torque and the larger the fastener that can be driven. To select any of the numbers, rotate until the desired number aligns with the arrow.

When the torque adjustment collar is in the drill or hammerdrill positions, the drill will not clutch. The drill may stall if overloaded, causing a sudden twist.

Three-Speed Gearing
The three-speed feature of your tool allows you to shift gears for greater versatility. To select speed 1 (highest torque setting), turn the tool off and permit it to stop. Slide the gear shifter all the way forward. Speed 2 (middle torque and speed setting) is in the middle position. Speed 3 (highest speed setting) is to the rear.

NOTE: Do not change gears when the tool is running. Always allow the drill to come to a complete stop before changing gears. If you have trouble changing gears, depress and release the trigger switch and try again.

Worklight

The worklight and its switch are located on the foot of the tool. The worklight is activated when the trigger switch is depressed. The low , medium and spotlight modes can be changed by moving the switch on the foot of the tool. If the trigger switch remains depressed, the worklight will remain on in all modes. When on low and medium settings, the beam will automatically turn off 20 seconds after the trigger switch is released.

Spotlight Mode
The high setting is the spotlight mode . The spotlight will run for 20 minutes after the trigger switch is released. Two minutes before the spotlight will shut off, it will flash twice and then dim. To avoid the spotlight shutting off, lightly tap the trigger switch.

While using the worklight in medium or spotlight mode, do not stare at the light or place the drill in a position which may cause anyone to stare into the light. Serious eye injury could result.

When using the tool as a spotlight, be sure it is secured on a stable surface where it will not cause a tripping or falling hazard.

Remove all accessories from the chuck before using the drill as a spotlight. Personal injury or property damage could result.

Low Battery Warning
When in spotlight mode and the battery is nearing complete discharge, the spotlight will flash twice and then dim. After two minutes, the battery will be completely discharged and the drill will immediately shut down. At this point, replace with a fresh battery.

To reduce the risk of injury, always have a back-up battery or secondary lighting available if the situation warrants it.

Keyless Single Sleeve Chuck

Do not attempt to tighten drill bits (or any other accessory) by gripping the front part of the chuck and turning the tool on. Damage to the chuck and personal injury may result. Always lock off trigger switch and disconnect tool from power source when changing acces sories.

Always ensure the bit is secure before starting the tool. A loose bit may eject from tool causing possible personal injury.

Your tool features a keyless chuck with one rotating sleeve for one-handed operation of the chuck. To insert a drill bit or other accessory, follow these steps.

1. Turn tool off and disconnect tool from power source.
2. Grasp the black sleeve of the chuck with one hand and use the other hand to secure the tool as shown in Figure G. Rotate the sleeve counterclockwise (as viewed from the front) far enough to accept the desired accessory.
3. Insert the accessory about 3/4" (19 mm) into the chuck and tighten securely by rotating the chuck sleeve clockwise with one hand while holding the tool with the other hand. Continue to rotate the chuck sleeve until several ratchet clicks are heard to ensure full gripping power. Be sure to tighten chuck with one hand on the chuck sleeve and one hand holding the tool for maximum tightness. To release the accessory, repeat Steps 1 and 2 above.

ASSEMBLY AND ADJUSTMENTS

To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Belt Hook

Bit Clip (Optional Accessory)

To reduce the risk of serious personal injury, ONLY use the tool's belt hook to hang the tool from a work belt. DO NOT use the belt hook for tethering or securing the tool to a person or object during use. DO NOT suspend tool overhead or suspend objects from the belt hook.

To reduce the risk of serious personal injury, ensure the screw holding the belt hook is secure.

To reduce the risk of personal injury or damage, DO NOT use the belt hook to hang the drill while using as a spotlight.

NOTE: Bit clip and belt hook cannot be used with the lanyard-ready attachment kit installed.

When attaching or replacing the belt hook or bit clip , use only the screw that is provided. Be sure to securely tighten the screw. The belt hook and bit clip can be attached to either side of the tool using only the screw provided, to accommodate left- or right-handed users. If the hook or bit clip is not desired at all, it can be removed from the tool.

To move belt hook or bit clip, remove the screw that holds it in place then reassemble on the opposite side. Be sure to securely tighten the screw.

OPERATION

To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Installing and Removing the Battery Pack

NOTE: For best results, make sure your battery pack is fully charged.

To install the battery pack into the tool handle, align the battery pack with the rails inside the tool's handle and slide it into the handle until the battery pack is firmly seated in the tool and ensure that it does not disengage. To remove the battery pack from the tool, press the release button and firmly pull the battery pack out of the tool handle. Insert it into the charger.

Proper Hand Position

To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.

To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction. Proper hand position requires one hand on the main handle , with the other hand on the side handle .

Screwdriving

1. Select the desired speed/torque range using the gear shifter to match the speed and torque to the planned operation.
2. Turn the torque adjustment collar to the desired position.

NOTE: Use the lowest torque setting required to seat the fastener at the desired depth. The lower the number, the lower the torque output.

1. Insert the desired fastener accessory into the chuck as you would any drill bit.
2. Make some practice runs in scrap or on unseen areas of the workpiece to determine the proper position of the torque adjustment collar.
3. Always start with lower torque settings, then advance to higher torque settings to avoid damage to the workpiece or fastener.

NOTE: When torque is achieved in screwdriving mode, the unit will automatically shut off with a set of short pulses.

Drilling

NOTICE: If drilling thin material, use a wood "back-up" block to prevent damage to the material.

1. Select the desired speed/torque range using the gear shifter to match the speed and torque to the planned operation. Turn the collar to the drill symbol.
2. Use sharp drill bits only. For MASONRY, such as brick, cement, cinder block, etc., use carbide-tipped bits rated for percussion drilling.
3. Always apply pressure in a straight line with the bit. Use enough pressure to keep drill biting, but do not push hard enough to stall the motor or deflect the bit.
4. Hold tool firmly with both hands to control the twisting action of the drill. If model is not equipped with side handle, grip drill with one hand on the handle and one hand on the battery pack.

Drill may stall if overloaded causing a sudden twist. Always expect the stall. Grip the drill firmly to control the twisting action and avoid injury.

5. IF DRILL STALLS, it is usually because it is being overloaded or improperly used. RELEASE TRIGGER IMMEDIATELY, remove drill bit from work, and determine cause of stalling. DO NOT depress TRIGGER ON AND OFF IN AN ATTEMPT TO START A STALLED DRILL — THIS CAN DAMAGE THE DRILL.
6. To minimize stalling or breaking through the material, reduce pressure on drill and ease the bit through the last fractional part of the hole.
7. Keep the motor running when pulling the bit back out of a drilled hole. This will help prevent jamming.

Hammerdrilling

1. Select the desired speed/torque range using the gear shifter to match the speed and torque to the planned operation. Turn the collar to the hammerdrill symbol.
   Use carbide-tipped or masonry bits rated for percussion drilling only.
2. Drill with just enough force on the hammer to keep it from bouncing excessively or "rising" off the bit. Too much force will cause slower drilling speeds, overheating, and a lower drilling rate.
3. Drill straight, keeping the bit at a right angle to the work. Do not exert side pressure on the bit when drillling as this will cause clogging of the bit flutes and a slower drilling speed.
4. When drilling deep holes, if the hammer speed starts to drop off, pull the bit partially out of the hole with tool still running to help clear debris from the hole.

NOTE: A smooth, even flow of dust from the hole indicates proper drilling rate.

MAINTENANCE

To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Your DeWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

Cleaning

Blow dirt and dust out of all air vents with clean, dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this procedure.

Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Accessories

Since accessories, other than those offered by DeWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DeWALT recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact DeWALT Industrial Tool Co., 701 East Joppa Road, Towson, MD 21286, call 1-800-4-DeWALT (1-800-433-9258) or visit our website: www.dewalt.com.

MAXIMUM RECOMMENDED CAPACITIES

Repairs

The charger and battery pack are not serviceable.

To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a DeWALT factory service center or a DeWALT authorized service center. Always use identical replacement parts.

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• WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.
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• FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act. Register online at www.dewalt.com/account-login.