Schenck process Intecont Plus Belt Weigher Operating Manual
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Schenck process Intecont Plus Belt Weigher Operating Manual

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INTECONT® PLUS Belt Weigher
Operating Manual
BV-H2214GB

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  • Page 1 INTECONT® PLUS Belt Weigher Operating Manual BV-H2214GB...
  • Page 2 During office hours, service specialists from all divisions are on hand to analyse problems and failures. Look at www.schenckprocess.com for your nearest Schenck Process Location. Customised to meet your requirements, our comprehensive Process Advanced Service System provides you with the best service.

  • Page 3: Table Of Contents

    INTECONT PLUS Contents 1 Overview..............1 2 Control .
  • Page 4 INTECONT PLUS How To Operate Your INTECONT· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 85 Mechanical Prerequisites ·...

  • Page 5: Overview

    INTECONT PLUS Overview What Is The INTECONT: Display: INTECONT PLUS is designed as measuring and 5 x 7 - dot matrix with 6 mm character height evaluation system for Upper display left : running message Belt Weighers right : delivery rate in kg or t Solids Flow Meters Mass Flow Meters Lower display left...
  • Page 6 INTECONT PLUS The basic diagram shows all inputs and outputs. Abort function Start function Acknowledge input Prepare input Enter parameters Enter sign and decimal point Some Definitions: = Feed rate in kg/hr or t/hr Material amount discharged from belt per unit time Z1 = 1500 kg 100 kg/h = Delivery rate...
  • Page 7 INTECONT PLUS Relay output for limit value monitoring Open = MAX value exceeded up Feed rate, belt load, or belt speed, can be monitoring separately for excess of MIN and MAX values. FAULT Relay output for alarms Open = Alarm FULL Relay output for full feed in batching mode...

  • Page 8: Control

    INTECONT PLUS Control Power ON Signal Lamps During power failure Counter readings Counter pulses not yet output Preselected normal displays Service values, e.g. ON-time Z1 = 2 5 0 0 kg kg/h remain stored for an endless period of time. The internal clock continues running for approx.

  • Page 9: Normal Displays

    INTECONT PLUS Normal Displays Control In Normal Mode Upper Display Start totalization Prerequisite : External release signal Left Rotating point as running message. available (selectable) Scale has started, totalized amount START source (B06) and feed rate are acquired. set to OP or Keyboard In stop state of scale (point stands Mode active.

  • Page 10: Event Messages

    INTECONT PLUS WARNING 2 Display permanent, not Event Messages underscored Acknowledgement: Definitions None All important scale functions are internally monitored, IGNORE No event monitoring, save and faults are reported by event message. MIN/MAX messages via contact outputs and signal lamps. For troubleshooting details, see “...
  • Page 11 INTECONT PLUS H3 v > MAX H4 L/C Input > MAX Minimum L L1 I < MIN 1. Event S 2 = O 0 7 N o R e l e a s e Load < MIN L3 v < MIN L4 L/C Input <...

  • Page 12: Function Distributor

    INTECONT PLUS B = If batching mode is selected, you can access Function Distributor additional functions in main distributor. Abort Batch The function distributor lets you call further functions, or dialogs. Deselect Batch Batch Number Call function distributor. Print Batch If no event is available, display shows Make-up function selected last.

  • Page 13: Batching Mode

    INTECONT PLUS Select Batching Mode Batching Mode Selection of batching mode enables batching, however, no batch is started yet. Additional Displays Condition: scale OFF and function activated via parameter A07. Call function distributor. Z1 = 2500 kg Scroll “Select Batch” into display ZI = 400 kg field.
  • Page 14 INTECONT PLUS Start and Abort Make-up Lets you add a selected amount of material to a batch Start batch, process starts. aborted or complete. Prerequisites : Running batch complete, scale OFF. Display ZI moves from 0 towards No batch printout. setpoint Display Zd moves from setpoint Display ZI...

  • Page 15: Visual Make-Up

    INTECONT PLUS Batch Number Nb Visual Make-up Select a number incrementing by 1 after start of every new batch. A batch report can be printed only if batch is complete The consecutive number is printed in batch report and (setpoint reached). indicated in lower display line.

  • Page 16: Activate/Deactivate Easyserve

    INTECONT PLUS Activate/Deactivate EasyServe Printing This function lets you control your INTECONT using The printing functions are available only if the option the “EasyServe” PC service tool. card is present. Call function distributor and select Print Batch “Activate EasyServe” function. The batch report can be printed: 1.
  • Page 17 INTECONT PLUS Print Counter Readings (FMZ), Quantity Report Print Events This report is identical with the batch report, however, Parameter J03 lets you select/deselect printout of the numerical values are identified as sub-totals by event messages. the # symbol. There are 3 options: If no batching mode is selected, batch number, batch 1.
  • Page 18 INTECONT PLUS Print Zero Setting Results The result of the automatic zero setting function can STATUS REPORT INTECONT PLUS 25.11.02 13:37:12 be printed automatically after every belt circuit. Prerequisite:Parameter H 01 = YES (Auto Zero Active) Software : VBW 20600-01 2482 Parameter H09 = YES Hardware version Option card version...
  • Page 19 INTECONT PLUS SPC filter: Feed Rate Diagram Filter time for SPC values “mean value” and “variance” Printed automatically after status report, the feed rate diagram shows the current feed rate value in percent Mean value Imitt: of nominal feed rate. The report period is determined Feed rate mean value exponentially filtered using the by Parameter K 05 “SPC Time”...

  • Page 20: Zero Setting

    INTECONT PLUS Program complete: Zero Setting Dev. 70.2 The zero setting program is designed to acquire the belt Tarkor 1.12 % weigher’s zero point error over one or multiple integer belt circuits. In normal mode, value is used to correct current measuring result.

  • Page 21: Read Parameters

    INTECONT PLUS Read Parameters Parameters are defined as variable characteristics or data used to match INTECONT to the particular application. Parameter input is protected by password (see “Enter Parameters”). The “Read Parameters” function lets you view all parameters without jeopardizing operating reliability.
  • Page 22 INTECONT PLUS This page left intentionally blank 0837 Transmission to third parties and reproduction of Control Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD and copyrights.

  • Page 23: Control Overview

    INTECONT PLUS Control Overview RUNNING MESSSAGE, OPERATING STATUS EVENT MESSAGES Z1 = FEED AMOUNT kg/m = FEED RATE ACKNOWLEDGE READY POWER ON CPU OK o Z1 = 1500 kg ABORT 100 kg/h FUNCTION ALARM kg/h START PREPARE STOP FUNCTION ENTRY START RESET EVENT MESSAGES...
  • Page 24 INTECONT PLUS This page left intentionally blank 0837 Transmission to third parties and reproduction of Control Overview Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD and copyrights.

  • Page 25: Operating Principle

    INTECONT PLUS Operating Principle A belt weigher is designed to continuously weigh the Belt Speed: material amount transported on a conveyor belt. A further measure for feed rate is belt speed v, acquired with the use of speed transducer D and Belt Load: translated into a corresponding pulse frequency.
  • Page 26 INTECONT PLUS Automatic Belt Influence Compensation (BIC): Batching: In batching mode, a preselected material amount is fed. When batch setpoint is reached, batching stops. Batching can be controlled via conveyor belt drive or material prefeeder. Control via belt drive: In this mode, the conveyor belt is still fully loaded after complete batch.
  • Page 27 INTECONT PLUS Control via prefeeder: Batch complete, conveyor belt is empty. Start batch and conveyor belt. Open prefeeder. Stop belt, if necessary; cut off belt and prefeeder drive. Resume batching. Changeover to dribble feed is possible, but not always reasonable. Stop prefeeder if precalculated distance to setpoint is reached.
  • Page 28 INTECONT PLUS This page left intentionally blank 0837 Transmission to third parties and reproduction of Operating Principle Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD and copyrights.

  • Page 29: Technical Data

    INTECONT PLUS Technical Data Panel-mounting unit VEG 20600/20610 Surface-mounting unit: with panel mounting unit VEG 20... Front panel : 96 x 288 mm Panel cut-outs : 88 x 282, wall thickness Wall-mounting housing max. 10 mm Measuring Mounting depth : min. 225 mm systems : width x height x depth (including 50 mm for...
  • Page 30 INTECONT PLUS If error message “CPU Not OK” is output, all contacts External totalizing pulse counter open. Frequency : max. 10 Hz Control Pulse length : selectable 50...1000 ms Output : 24 V, max. 100 mA Number optionally active low or active Base card high, Option card...
  • Page 31 INTECONT PLUS Serial interface for service PC Number Type : RS232; RS422 or RS 485 max. 19200 baud Data format : 8 data bits, 1 stop bit, odd parity changeable to even or Isolation : galvanically non-isolated Connectors : Phoenix MSTB, contact spacing 3.5 mm, max.
  • Page 32 INTECONT PLUS This page left intentionally blank. 0837 Transmission to third parties and reproduction of Technical Data Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD and copyrights.

  • Page 33: Characteristics

    INTECONT PLUS Characteristics Power failure Signal lamps (top down) Scale data, calibration values, counter readings VOLTAGE OK (green) and pulses pending remain stored after power PROCESSOR OK (green) failure for an unlimited period of time. The internal ALARM (red) clock continues running for approx. 5 days. (red) MIN feed rate value (red) MAX feed rate value Dialog language...
  • Page 34 INTECONT PLUS Taring MIN/MAX messages and outputs Designed to zero the basic tare load, the taring 2 separately selectable limit values for monitoring program on principle has the same function as the of signal lamps and relay outputs. zero setting program. However, tare elevation is Any event can be reported by message.
  • Page 35 INTECONT PLUS Calibration Digital Outputs Calibration as such is not necessary. Number Name Default Value All you have to do is enter some constructional data on load cells, speed transducer, belt DO I-MIN inclination, etc. INTECONT uses these data to DO I-MAX compute all requisite display normalizations.
  • Page 36 INTECONT PLUS This page left intentionally blank 0837 Transmission to third parties and reproduction of Characteristics Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD and copyrights.

  • Page 37: Setting Programs

    INTECONT PLUS Setting Programs Function Distributor Programming and Calibrating functions lead to further menus you can move through using cursor keys. The function distributor lets you access all setting If batching mode is selected, additional programs. functions can be accessed in main distributor. Call function distributor.

  • Page 38: Calibrating Functions

    INTECONT PLUS Calibrating Functions Belt Circuit LB There are 3 setting programs designed to ease initial Call setting program LB: IMP/BELT only calibration and recalibration. (1) upon initial calibration Pulses/Belt Circuit (2) after mounting new belt or considerably varying Taring belt tension Weight Check (3) after having changed parameter B 04...

  • Page 39: Tare Tw

    INTECONT PLUS Program running: Error message : If sensor is improperly recognized (sensor pulses measured do not correspond to parameter setting), message “Sensor Error” is output and setting program aborts. For >. LB : 5.6 s troubleshooting, see 1500 Imp “Commissioning/Belt Run Monitoring”...

  • Page 40: Weight Check Cw

    INTECONT PLUS Weight Check CW Start function. Abort function at any time. This program lets you check the INTECONT measuring range. Program running: Load weighing platform with a known check weight and acquire platform load mean value over one or multiple integer belt circuits.
  • Page 41 INTECONT PLUS Program running: Evaluating Result: Error < 1 % : KOR = 0.99...1.01 Scale OK, no further action required. Error < 5 % : KOR = 0.95...1.05 >. C W : 5 1 , 4 % Enter KOR value into Parameter D Set / Act 0 , 9 8 4 2 This make good sense only if...

  • Page 42: Set Time

    INTECONT PLUS Set Time Simulation Mode Unlike the other programs, date and time can be The Simulation Mode lets you check all scale changed in START and STOP states of scale and functions without material at the time of read off under SERVICE VALUES. commissioning.

  • Page 43: Service Values

    INTECONT PLUS Service Values The Service table includes detailed system Input switching condition information. Call does not affect weighing functions. I+ : DI = 1 1 1 1 1 + 0 “1" = contact closed ”0" = contact open Call SERVICE VALUES function and Inputs 4 + 5 on option card activate.
  • Page 44 INTECONT PLUS 11) aw = 30.988 % 17) Belt Drift tr = 0.12 cm Load on load cells related to total of load cells The arrows indicate the direction of drift. rated capacity. If value exceeds 100 %, load cells are overloaded.
  • Page 45 INTECONT PLUS 21) Max. belt load QMAX = 57 % 26) ZE = 53 Maximum belt load during preselected SPC time Pulses output across pulse output of external related to nominal belt load. totalizing counter, counted from command “Reset Counter 1 ” Time : SPC time, Parameter K 05 Evaluation...
  • Page 46 INTECONT PLUS This page left intentionally blank 0837 Transmission to third parties and reproduction of Service Values Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD and copyrights.

  • Page 47: Parameterization

    INTECONT PLUS Parameterization General Information There are two types of parameter: Selection parameters Let you select from various Parameters are variable characteristics or data used options, e.g. to match the INTECONT to the application. WARNING, ALARM. Display units and format Numeric parameters Enter numeric value, e.g.

  • Page 48: Preselect Parameters

    INTECONT PLUS Preselect Parameters Enter Parameters Prepare input. Selection parameters: Value flashes. Rated Data Scroll desired value into lower Block: B display field. Go to the left (4) or to the right (6), see “Hardware Configuration”. Numeric parameters: 1. Block letter Feature - - - - - - - - - - - - - - - - Enter value using keypad.

  • Page 49: Hardware Configuration

    INTECONT PLUS Load Default Parameter Hardware Configuration Lets you load the default settings. When parameterizing the hardware used, the source Function is protected by password and YES/NO determines whether unit, channel and level must be prompt. indicated, or not. The table below will assist you in selecting the hardware configuration: Attention! All variable parameters and calibration values are...

  • Page 50: Parameters Overview

    INTECONT PLUS D 05 Tare Correction T 0,00 kg/m Parameters Overview D 06 Belt Circuit Char 1000 000 I/B This list applies to software: VBW 20600-08 Block E Analog Output Block A Dialog Behaviour E 01 Elevation AO1 E 02 Elevation AO1 4,00 mA A 01 Language ENGLISH...
  • Page 51 INTECONT PLUS Block I Batch Mode L 09 Physics RS 485 L 10 Baud Rate 9600 L 11 Format Data 8-E-1 I 01 Batch Dribble FD 100,000 kg L 12 Adresse I 02 Batch End 0,000 kg L 13 FLOAT-Format IEEE I 03 Adaption Fact.
  • Page 52 INTECONT PLUS O10 Simualtion Active W2 (S07) Block U: Ethernet O11 Error Ext. Event A (E06) U 01 IP-Address 1 U 02 IP-Address 2 U 03 IP-Address 3 Block P Digital Inputs U 04 IP-Address 4 U 05 Net Mask 1 P 01 Release DI I+ DI 3 HI U 06 Net Mask 2...
  • Page 53 INTECONT PLUS Block A : Dialog Behaviour A 01 Language Note: Range: DEUTSCH Default: DEUTSCH If you forget your password, you have to change your ENGLISH* password with EasyServe or report the shown value of AMERICAN ENG* the parameter A03 to Schenck Service to find out the FRANCAIS appropriate password ESPANOL...
  • Page 54 INTECONT PLUS Confirm: Access has to be confirmed again A 09 EasyServe ON/OFF for security reasons. Range: active Default: active Note: The prefeeder also has to be activated with not active parameter M01. Password 2. Password A 06 Keyb. Mode ON/OFF Confirm Range: active...
  • Page 55 INTECONT PLUS Block B : Rated Data B 01 Feed Rate Unit B 05 Nominal Speed Range: - - - - - - Default: - - - - - - t/h Range: 0,0100...10,000 m/s Default: 1,0000 m/s - - - - . - - - - .
  • Page 56 INTECONT PLUS Note: If you select “v”, no batching is possible. Dialog function “Keyboard Mode” lets you change over from selected source to keyboard, and vice versa. Note G06 defines the totalizing counters tracking time. If Parameter P01 “Release” is set to - -", no release is required.
  • Page 57 INTECONT PLUS B 07 FMZ 1 Unit B 09 FMZ 2 Unit Range: - - - - - - - t Default: - - - - - - - t same as B08, however, for Counter 2 - - - - - . - t - - - - .
  • Page 58 INTECONT PLUS Block C : Calibrating Data C 01 Belt Circuit No. C 06 Lever Ratio Range: 1...100 Default: 1,00 Range: 0,0100...2,0000 Default: 1,0000 lets you determine the run time of the Zero Setting, Lever ratio of force transducing weighed idler of Taring and Weight Check setting programs.
  • Page 59 INTECONT PLUS Block D : Calibrat. Results D 01 Nominal Belt Load D 05 Tare Correction T No input possible Default: 111,11 kg/m No input required Default: 0,00 kg/m max. +- 1000 kg/m computed from nominal data B 02 and B 05 used as reference value for limit values and zero Result of manual or automatic zero setting program setting program.
  • Page 60 INTECONT PLUS Block E : Analog Output E 01 Source AO 1 E 04 Source AO 2 Range: (feed rate) Default: I Range: (feed rate) Default: Q Q (belt load) Q (belt load) V (belt speed) V (belt speed) One of these values can be output in analog fashion. One of these values can be output in analog fashion.
  • Page 61 INTECONT PLUS Block F : Limit Values F 06 Event Class Q-MIN If measurement values exceed their MIN/MAX limits, a corresponding event message is output (L1... L3, H1... Range: WARNING 2 Default: H3). WARNING 1 WARNING 2 IGNORE Monitoring starts 10 s after start up. ALARM F 01 Value for I-MIN F 07 Value for Q-MAX...
  • Page 62 INTECONT PLUS F 12 Event Class V-MAX Range: WARNING 2 Default: WARNING 1 WARNING 2 IGNORE ALARM Block G : Filters I = feed rate V = belt speed Q = belt load G 01 I Display G 04 V Display Range: 0.0...600.0 s Default: 3.0 s...
  • Page 63 INTECONT PLUS Block H : AUTO Zero Set H 01 AUTO Zero Active H 04 Zero Set Limit Range: Default: NO Range: 0.00...100.00 %Q Default: 5.00 %Q For more information, Reference: Nominal Belt Load D 01 see Calibration item. Maximum admissible totals value of all manual and Reference: Nominal Belt Load D 01 automatic zero setting operations.
  • Page 64 INTECONT PLUS H 08 Print Result H 11 Zero Set Diff. Range: Range: 0.00...100.00 %F Default: 5.0 %F Default: NO Reference: Nominal Belt Load D 01 Indicates the difference between two consecutive Print zero setting result after every belt circuit. manual or automatic zero setting operations.
  • Page 65 INTECONT PLUS Block I : Batch Mode I 03 Adaption Fact. The sequence of the available batch modes is detailed in Chapter “Details”. Range: 0.0...1.0 Default: 1.0 Make sure start source B 06 is not set to “v”. Pre-cut-off amount I 02 is adapted automatically, so that the system better suits the situation upon next I 01 Batch Dribble FD...
  • Page 66 INTECONT PLUS I 07 Belt Empty Range: Default: NO : Batching without belt clearance. Stop of conveyor belt aborts batch. : Batching with belt clearance. Stop of prefeeder aborts batch. (Prefeeder Active M 01 = YES) I 08 Batch > Setp. Range: IGNORE Default: IGNORE...
  • Page 67 INTECONT PLUS Block J : Printer Setting J 01 Baud rate Range: 2400 Default: 9600 4800 9600 30.09.97 11:45:21L2 W1 Load < MIN 19200 0.09.97 11:59:01L2 W1 Load < MIN 38400 Event report Baud rate for transmission to printer. J 03 Print Subtotal Print Batch Range: Error...
  • Page 68 INTECONT PLUS J 04 Reset Print FMZ 1 J 09 Batch Act. Line Range: Default: NO Range: 0...117 Default: 7 : Reset counter 1 upon start of next batch provided that batch report has been printed. J 10 Batch Act. Col. : Counter 1 can be reset only using the Range: 0...127...
  • Page 69 INTECONT PLUS J 18 Event Column J 21 Line Number Range: 0...127 Default: 8 Range: 0...117 Default: 3 J 22 Column Number J 19 Set Line to Zero ED:>0 Range: 0...127 Default: 8 Range: 0...117 Default: 10 J 20 Set Column to Zero ED:>0 Range: 0...127...
  • Page 70 INTECONT PLUS K 06 SPC Filter Range: 0.00...24.00 h Default: 1.00 h Exponential first-order filter for service values, e.g. mean value and feed rate variance. 0837 Transmission to third parties and reproduction of Parameterization Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD...
  • Page 71 INTECONT PLUS Block L : Communication Fieldbus L 01 Protocol Type Range: Default: NO MODBUS COMP. S5-BCC COMP. MODBUS PROFIBUS DP DEVICENET MODBUS/TCP Every protocol requires an optional interface card to be present. “COMP” identifies the compatible protocols. Protocol Type MODBUS/ S5-BCC Comp.
  • Page 72 INTECONT PLUS L 04 Word sequence L 09 Physical attributes Range: I: std/L:std Default: I: std/L: std Range: RS485 I: swp/L: std RS422 I: std/L: swp RS232 I: swp/L: swp Default: RS 485 The parameter determines the word sequence within Modbus baud rate.
  • Page 73 INTECONT PLUS L 14 Address Range: 0...63 Default: 16 DeviceNet slave address. L 15 Baud rate Range: 125k Default: 125k 250k 500k DeviceNet baud rates. L 17 S5 Physical attributes Range: RS422 Default RS 422 RS232 Setting the physical interface attributes for the S5 BCC protocol.
  • Page 74 INTECONT PLUS Block M : Feeder Control M 01 Feeder Active M 04 Motor STOP aft. ST Range: Range: Default: NO Default: NO : The START/STOP Prefeeder dialog function : After cut-off or batch complete command, is active. In turned-on state, the prefeeder is belt continues running for the time specified controlled through the scale-specific by Parameter M02.
  • Page 75 INTECONT PLUS Block N : Scale Monitoring N 01 CPD Active N 04 Source Sensor Range: Range: — Default: NO Default: DI (DI6) Starts speed-controlled delay element used to shift Digital input for belt sensor. Can be checked using the belt load measurement to the point of material relevant service value.
  • Page 76 INTECONT PLUS Action: N 06 Sensor Length Clean head and tail pulleys. Range: 0.01..400.00 cm Default: 8.20 cm Align belt. Length of sensor area in direction of belt travel. See also Service value “Imp.S.”. Monitoring system can fail, too. So watch service values of belt circuit sensor and remove fault, if any.
  • Page 77 INTECONT PLUS N 14 Slip Event Range: WARNING 1 Default: WARNING 1 WARNING 2 (C08) IGNORE ALARM Admissible limit value (N13) is exceeded. N 15 Do Belt Drift Range: Default: __ Digital output used to report belt drift. N 16 DO Belt Skew Range: Default: __ Digital output used to indicate belt skew event.
  • Page 78 INTECONT PLUS Block O: Events O 01 Power Failure O 05 Namur Err Belt Range: ALARM Default: ALARM Range: WARNING 1 Default: WARNING 1 WARNING 1 ALARM WARNING 2 IGNORE IGNORE Short-circuit or breakage of belt circuit sensor cable (BIC). O 02 Memory Error Prerequisite: N 03 = YES ALARM (S01)
  • Page 79 INTECONT PLUS O 08 L/C Input > MAX Range: ALARM Default: ALARM WARNING 1 WARNING 2 Load on load cell exceeds 110 % of the total of load cell rated capacities (C 04). Full scale: approx. 115 % with CSD load cells. O 09 L/C Input <...
  • Page 80 INTECONT PLUS Block P: Digital Inputs P 01 Release P 05 DI Setting to zero Range: Default: DI (DI1) Range: Default: — — Determine digital input for feeder release. The function setting to zero can also be started via the digital input.
  • Page 81 INTECONT PLUS Block Q: Digital Outputs Q 01 DO Alarm Q 05 DO I-MAX Range: Default: DO I+DO3 LO Range: Default: DO (DO2) — — Digital output used to report general alarm. Digital output signal used to indicate that maximum feed rate (F03) is exceeded up.
  • Page 82 INTECONT PLUS Q 09 DO v-MAX Q13 DO Keyboard Mode Range: Default: — Bereich: — Ur-Wert: — — Digital output signal to report activated keyboard mode. Digital output signal used to indicate that maximum belt speed (F11) is exceeded up. Contact output is independent of set event class (F12).
  • Page 83 INTECONT PLUS Block R: Comm. EasyServe R 01 Station Address R 04 Format Data Range: 1...254 Default: 1 Range: 8-0-1 Default: 8-0-1 8-E-1 Station address and baud rate of feeder and 8-N-1 EasyServe must be identical. The relevant setting (including communication interface) can be searched using EasyServe (menu: EasyServe always uses an 11-bit character frame.
  • Page 84 INTECONT PLUS Block S: Secondary display DLZ DLZ active Note: the BVH2015 Manual on Secondary/Large-Scale Displays Range: Default: NO A large-scale display such as DLZ055 or DLZ110 can be connected at the serial interface on the VEA600V Baud rate option card (plug X10). Procedure DDP8861 is used. Range: 1200 Default: 9600...
  • Page 85 INTECONT PLUS Block U: Ethernet U 01 IP Address1 U 07 Net mask 3 Range: 0-255 Default: 192 Range: 0-255 Default: 255 Manual IP address assignment Delegating the subnetwork masks U 02 IP Address 2 U 08 Net mask 4 Range: 0-255 Default: 168 Range: 0-255...
  • Page 86 INTECONT PLUS Block V: Fixmode Parameters V 07 ID preset value 7 As of version VBW20600-08, the options FIXED-1 and FIXED-2 in parameter L06, “Configuration”, are no Range: 0...4086 Default: 0 longer available and have been replaced by FIXED.The values carried over with the setting FIXED are determined by the following parameters.
  • Page 87 INTECONT PLUS V 14 ID read value 6 Range: 0...4086 Default: 1880 Belt load V 15 ID read value 7 Range: 0...4086 Default: 1884 Belt speed V 16 ID read value 8 Range: 0...4086 Default: 1876 Totalizing counter 2 [kg] 0837 Transmission to third parties and reproduction of Parameterization...
  • Page 88 INTECONT PLUS This page left intentionally blank. 0837 Transmission to third parties and reproduction of Parameterization Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD and copyrights.

  • Page 89: Event Messages

    INTECONT PLUS Event Messages System Messages S S9 : Data Link Host Serial communication interrupted for longer S1 : Memory Error than timeout. Action : Check cable connections. Parameter : L 03 Program and parameter memories are checked in cycles. If an error is found, cal is inoperable in most cases.

  • Page 90: Calibration C

    INTECONT PLUS C7 : Set Time To Zero Calibration C During preset time, no taring nor manual or C1 : L/C Input automatic zero setting has taken place. Load cell cable broken, not or improperly Action : Tare or set to zero, acknowledge message.

  • Page 91: Maximum H

    INTECONT PLUS Maximum H Minimum L H1 : I > MAX L1 : I < MIN Current feed rate exceeds set limit value. Current feed rate has fallen below set limit Action : Normally none, unless value. Error in measurement possibly out of message H4 is available or tolerance.

  • Page 92: Batching

    INTECONT PLUS Batching Signal Lamps B1 : Out of Tolerance (green) POWER OK LED not lit: Batch not completed with specified accuracy. 1. No power supply Tolerance : Parameters I 04, 05 2. Device defective Event : Parameter I 06 3.

  • Page 93: Commissioning

    INTECONT PLUS Commissioning How To Operate Your INTECONT 1. Event E2 = O04 There is no way out. Namur Err. Tacho Who wants to put the INTECONT into service has to work himself through the Operation and Service Manuals. To make learning easier, the INTECONT can be Operate cursors to view available operated without mechanical equipment, load cells events.

  • Page 94: Mechanical Prerequisites

    INTECONT PLUS Out-of-round Mechanical Prerequisites The out-of-round error of idlers in the weigher influential zone must not exceed 0.2 mm. Mount mechanical equipment in accordance with the instructions given in separate manual. Check weighed and carrying idlers in the weigher influential zone for Securement correct alignment and out-of-round.

  • Page 95: Enter Parameters

    INTECONT PLUS Enter Parameters All important rated and calibration data are shown in the supplied Spec Sheet. In addition, see hints given below. We recommend to read through all parameters and to select the best possible setting. Parameter Block A Dialog language and display unit.

  • Page 96: Functional Check

    INTECONT PLUS Parameter Block F Functional Check Select limit values and their event classes in accordance with application requirements. Start weigher and conveyor belt. Starting depends on selected start source B 06 . Parameter Block G Acknowledge Message E1. Adjust display filters, if required. Normally, the default As running display, a rotating point appears in values can be used.

  • Page 97: Calibration

    INTECONT PLUS Calibration Check Using Check Weight Calibration as such is not required. After input of rated Check with check weight is useful because and calibration data, scale is calibrated. Mechanical or electrical faults may be given Simply call: Calibration data may be uncertain, e.g. lever Setting program “Belt Circuit LB”...

  • Page 98: Check Belt Speed

    INTECONT PLUS Check Belt Speed Check Using Material The speed transducer frequency generator can be Checks or calibrations with check weights cannot driven by reproduce the actual circumstances to perfection. Highly accurate weighing results can be achieved only Friction wheel in the lower belt run by various measurements with material and 2.

  • Page 99: Automatic Zero Setting

    INTECONT PLUS Automatic Zero Setting Belt Run Monitoring Activate the automatic zero setting function only in INTECONT comes with belt a belt run monitoring clearly defined cases, e.g. if some belt circuits are run function designed to detect belt drift and belt slip. with no load.

  • Page 100: Belt Influence Compensation Bic

    INTECONT PLUS Note: Monitor service value “Belt Drift Tr” indicating Control for Point of Discharge CPD the deviation of mid sensor and thus of belt from sensor position in cm. Upon measurement at the point of discharge, the Example: Belt drift = 0.20 cm: Parameter N08 measuring point of the weighing platform is shifted to “Sensor Offset”...

  • Page 101: Cosine Pendulum

    INTECONT PLUS reached. Cosine Pendulum If items 4 and 5 cannot be performed, use pendulum position and Rv in turn. Belt weighers with variable belt inclination are equipped Tare scale, best in horizontal position. with a so-called cosine pendulum which compensates the impact of inclination on measuring result.
  • Page 102 INTECONT PLUS This page left intentionally blank. 0837 Transmission to third parties and reproduction of Commissioning Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD and copyrights.

  • Page 103: Details

    INTECONT PLUS Details Start / Stop Start / stop states exclusively refer to belt drive, 3. START/STOP with belt speed higher, or smaller, prefeeder and feed rate measurement. than set limit value Vmin (v). Belt load and belt speed are acquired in either case. System prompts for input of unmeaned value measured for speed V.
  • Page 104 INTECONT PLUS Note 1) Selection “v” does not allow for batching. 2) Digital input “Release” P01 can be cut off (setting “- -”), and scale is released always. 0837 Transmission to third parties and reproduction of Details Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD...

  • Page 105: Batching Without Clearance

    INTECONT PLUS Batching Without Clearance If batch is complete, belt drive is cut-off. Feeding by full feed/dribble feed can be controlled via belt speed or prefeeder (dashed line). It is recommended to activate delay for material discharge (O 01 = YES). Select keyboard as START source (B 06 = DE + T).
  • Page 106 INTECONT PLUS M 05 = NO M 02 Setting Time No entry required. From 0 to nominal feed rate (see Sequence M 04 Motor STOP Aft. ST YES/NO and Parameter M 04). Use M 04 to determine whether belt tracking M 03 Feed Distance is desired after completion of batch or after...
  • Page 107 INTECONT PLUS M 05 Change-over FF/DF Adaption: Change-over via belt drive After every completed batch, system uses the missing : Change-over via feeder amount to compute a correction value for cut-off point (signals dashed in diagram) A (I 02). Dribble feed changeover point is automatically corrected.

  • Page 108: Batching With Clearance

    INTECONT PLUS Batching With Clearance When batch is complete, prefeeder cuts off; belt drive, Parameter Schedule: after approx. another half belt circuit. Conveyor belt is B 06 START source empty. Delay for point of discharge should be activated G 06 Belt tracking time Tn ca.
  • Page 109 INTECONT PLUS I 01 Batch Dribble Feed Sequence: Start batch through START command. Belt Change-over point from full feed to dribble drive, feeder and totalizing counters start feed, e.g. through reduction of feed rate. operating. Enter deviation from cut-off point I 02 (see Diagram).

  • Page 110: Data Flow Diagram

    INTECONT PLUS Data Flow Diagram Fig.: Measurement Parameters: Note: Nominal Feed Rate B 02 in t/h In normal INTECONT operation, data flow diagrams Io is reference value for limit values and need not be known. service display. Io has no effects on calibration.
  • Page 111 INTECONT PLUS Effective Platform Length C 06 in m Acquire accurate length and enter. Speed Transducer Characteristic Value B 04 in I/m VS determines speed measurement normalization, thus being relevant for weighing accuracy. Load Cell Rated Capacity C 04 in kg Total of load cell rated capacities.
  • Page 112 INTECONT PLUS elt load results from platform data and belt inclination. = Force applied to load cell in kg = Platform load in kg = See Figure. With platforms with leaf spring parallel guidance H = 1. Belt Inclination C08 in degr Total of load cell in kg Enter belt inclination if load cells are mounted...

  • Page 113: Connection Diagram

    INTECONT PLUS Connection Diagram Base Card 0837 Transmission to third parties and reproduction of Details Technische t h i s d o c u m e n ta t i o n a r e n o t p e r m i t t e d . SchenckProcess GmbH reserves all rights of BV-H2214 GB Redaktion PDE-RD...
  • Page 114 INTECONT PLUS 0837 Transmission to third parties and reproduction of Details Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD and copyrights.

  • Page 115: Option Card

    INTECONT PLUS Option Card 0837 Transmission to third parties and reproduction of Details Technische t h i s d o c u m e n ta t i o n a r e n o t p e r m i t t e d . SchenckProcess GmbH reserves all rights of BV-H2214 GB Redaktion PDE-RD...
  • Page 116 INTECONT PLUS Namur Inputs Cable Fastening 8 mA = Short circuit 1.65...8 mA = Level 0 0.1...1.65 mA= Level 1 (sensor covered) 0,1 mA = Cable breakage Option Card: The option card is attached to the INTECONT cover. Signal exchange with base card is via a pluggable flat cable connector.

  • Page 117: Weighing Platforms

    INTECONT PLUS Weighing Platforms 1. Effective Platform Length Multi-Idler Platform The effective platform length is an important value for calibration. Determined by platform design, it can Buckled Platform normally be taken from Spec Sheet. However, we recommend to remeasure length and to enter the e.g.

  • Page 118: Check Weight Qprf

    INTECONT PLUS One-sided mounting of total belt 2. Check Weight QPRF Simulating a certain belt load, the check weight is used for control of weighing system. It can act on weighing platform direct or via lever system. The weight to be entered into INTECONT is not the actual weight, but the weight acting on platform.

  • Page 119: Conveyor Belt Inclination

    INTECONT PLUS Multi-Idler Platform 3. Conveyor Belt Inclination a) Total platform mounted on load cells: In certain cases, the inclination of conveyor belt has to be entered into parameter. Decisive is the load cell QPRF = QP mounting position. Joint Mounting a) Right-angled to conveyor belt See Single-Idler Platform Enter angle a into parameter.

  • Page 120: Printer Connectivity

    INTECONT PLUS Printer Connectivity Interface : Serial (see Chapter “Technical Switch Data”). 8-bit message No parity bit Character map: ISO-Latin-1 (ISO-8859-1) ON, OFF Even/odd Positive edge Cable : The connection diagram holds 1-5...8 : OFF, ON, OFF, OFF 9600 baud for EPSON and CITIZEN 2-1...6 : ON, ON, OFF, OFF, OFF, OFF...

  • Page 121: 13 Replacement Instructions

    INTECONT PLUS 13 Replacement Instructions Replacing INTECONT PLUS FIP —> INTECONT PLUS VEG INTECONT PLUS, type “VEG”, is equipped with added functions for INTECONT PLUS, type “FIP”. Logical inputs/outputs can now be assigned to hardware at will. Please also check all connectors with relevant parameter assignment.
  • Page 122 INTECONT PLUS The FIP base and option cards connection diagrams Load Cell indicate for every digital input and output the relevant INTECONT VEG parameter numbers used for Physical Signal distribution on physical signals. OUT1 The tables below compares the connector REF1 assignments of FIP and VEG for all physical signals.
  • Page 123 INTECONT PLUS Connector Size Phoenix contact spacing 5mm : 6 pins Phoenix contact spacing 5mm : 4 pins Phoenix contact spacing 5mm : 7 pins Phoenix contact spacing 5mm : 8 pins Phoenix contact spacing 5mm : 8 or 10 pins SUB-D: 9 pins SUB-D: 9 pins Phoenix contact spacing 5mm...
  • Page 124 INTECONT PLUS This page left intentionally blank. 0837 Transmission to third parties and reproduction of Replacement Instructions Technische this documentation are not permitted. Schenck Process GmbH reserves all rights of ownership BV-H2214 GB Redaktion PDE-RD and copyrights.

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