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Westermann Cleanmeleon 2 PRO Manual

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Manoeuvrable.
Robust. Powerful.
Flexible use.

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Summary of Contents for Westermann Cleanmeleon 2 PRO

  • Page 1 ’ Manoeuvrable. Robust. Powerful. Flexible use.

  • Page 2: Table Of Contents

    Table of Contents Table of Contents EC Declaration of Conformity..........................1 Legal information ..............................3 Important basic information ..........................4 Scope of supply………..........................4 Conventions ............................... 5 3.2.1 Symbols and signal words ......................5 3.2.2 Pictogram overview ........................6 Marking on the machine..........................7 Ordering spare parts ..........................
  • Page 3 Table of Contents Assembly ..............................22 First start-up ............................. 22 Product description ............................23 Control ................................24 Controls ..............................24 Start-up ..............................25 10.1 Checking the engine before start-up ......................25 Operation ..............................26 11.1 Start | stop the CM2 B&S engine ....................
  • Page 4 Table of Contents Warranty policy ............................51 Overview of wear parts ..........................54 Overview of spare parts ........................... 55 20.1 Covers ..............................55 20.2 Drive components ............................ 56 20.3 Rear axle ..............................57 20.5 Steering console ............................58 20.6 Lock chain ..............................59 20.8 Additional components..........................

  • Page 5: Ec Declaration Of Conformity

    EC Declaration of Conformity EC declaration of conformity in accordance with Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / distributor: Westermann GmbH & Co. KG Schützenhof 23 D – 49716 Meppen hereby declares that the following product Product name:...
  • Page 6 - Risk assessment and risk reduction (ISO 12100:2010) The following other technical specifications were applied: Name and address of the person authorised to compile the technical documentation: Westermann GmbH & CO. KG Mr Alfons Westermann Phone: +49 (0)5931 | 496 90 0 Schützenhof 23 E-mail: info@westermann-radialbesen.de...

  • Page 7: Legal Information

    Right of modification: Westermann GmbH & Co. KG reserves the right to change this document and the subject matter described therein at any time without prior notice, in particular to improve and expand, provided that and as far as contractual agreements or legal requirements do not conflict with this.

  • Page 8: Important Basic Information

    Important basic information Important basic information Scope of supply The operating manual is part of the working equipment and must be kept accessible in the immediate vicinity of the machine at all times. The operating manual contains important information for safe and effective operation of the machine.

  • Page 9: Conventions

    Important basic information Conventions Symbols and signal words 3.2.1 Symbol / Signal word Importance Draws attention to the handling and impact of safety information. Draws attention to a dangerous situation that will result in serious injury or death if not avoided. Draws attention to a dangerous situation that can result in serious injury or death if not avoided.

  • Page 10: Pictogram Overview

    Important basic information Pictogram overview 3.2.2 The safety instructions contained in this operating manual, which can cause danger to persons and the machine if ignored, are specially marked with the following pictograms. Pictogram Meaning General warning sign Falling hazard Automatic start-up hazard Opposing rollers hazard (Entanglement risk) Harmful or irritating substances hazard...

  • Page 11: Marking On The Machine

    Important basic information Marking on the machine The Cleanmeleon 2 PRO has a nameplate that contains all basic data. Components and accessories from suppliers have their own nameplates. Westermann GmbH & Co. KG Schützenhof 23 D- 49716 Meppen Type Cleanmeleon 2 PRO...

  • Page 12: Safety

    Safety Safety Intended use of the machine The Westermann Cleanmeleon 2 is to be used exclusively for the intended use described here. Areas of application of the working machine are the cleaning of slatted floors, sweeping of paved areas such as courtyards, paths, car parks, silo plates and stables, clearing snow, breaking up fodder, littering stables or similar work.

  • Page 13: Requirements For The Operator

    Safety Requirements for the operator Danger due to misuse! Misuse can lead to dangerous situations. Therefore: ✓ Refrain from any use beyond the intended use or different use. ✓ Strictly comply with all information in this operating manual and, where applicable, the associated documents.

  • Page 14: Danger Zone

    Safety Danger zone Danger while within the danger zone! Being in the danger zone involves risks that unauthorised persons can not assess. Therefore: ✓ Always monitor the danger zone during the work process and ensure that no persons are present there. ✓...

  • Page 15: Foreseeable Misuse | Reasonably Foreseeable Misuse

    Safety Foreseeable misuse | Reasonably foreseeable misuse All use deviating from the intended use is considered misuse and is not permitted. These include, for example ✓ Transport of humans and animals ✓ Use as a climbing aid ✓ Use outside the permissible operating limits Behaviour in case of emergency Keep Rescue...

  • Page 16: Application

    Safety Application The area of application includes all locations worldwide that allow safe use of the machine. Use must be in accordance with the specified intended use. Local requirements 4.8.1 The area of application includes all locations worldwide that allow safe use of the machine.

  • Page 17: Responsibility Of The Operator

    Safety Responsibility of the operator The machine is used commercially. Therefore, the operator is subject to the statutory provisions on occupational safety. Obligations of the operator 4.9.1 The operator is responsible for ensuring the machine is good working order. ✓ The operator must regularly check all safety equipment for functionality and completeness.

  • Page 18: Personal Responsibility

    Safety 4.10 Personal responsibility ✓ Basic requirements Only persons who are expected to observe the safety regulations and perform their work reliably may enter the danger zone. ✓ Persons whose ability to act is influenced by drugs, alcohol, medicines or the like are not permitted.

  • Page 19: Observance Of The Operating Manual

    Safety 4.11 Observance of the operating manual The operating manual is provided by the manufacturer or supplier of the product in order to provide the user with essential knowledge for the proper and safe use and to point out dangers in handling the machine.

  • Page 20: Personal Protection

    Safety 4.14 Personal protection The Personal Protective Equipment (PPE) is not included in the scope of delivery. Responsibility for the availability, testing and proper use of PPE therefore lies with the operator. ✓ Wear PPE according to the instructions below. ✓...

  • Page 21: Safety Instructions For The Operator/User

    Safety instructions for the operator/user Safety instructions for the operator/user Only operate the machine in well-ventilated areas and NEVER use in enclosed spaces as fuel combustion produces toxic carbon monoxide. If other people are to operate the vehicle, they must be instructed in the operation of the vehicle and have read and understood the operating manual in order to avoid accidents.

  • Page 22: Technical Specifications

    Technical specifications Technical specifications General technical data of CM2 Basic dimensions Value Unit Machine length 1.50 meters [m] Machine width 0.85 meters [m] Machine height 1.13 meters [m] Speed km/h Dry weight kilograms [kg] 1.50 0.85 Fig. 2 - Dimensions Page 18 of 66...

  • Page 23: Design Variant Of Cm2 Pro

    Technical specifications Design variant of CM2 Machine type GXV 340 6.2.1 Characteristics Engine variant: GXV 340 Honda air-cooled 1-cylinder 4-stroke OHV petrol engine, Engine type: vertical crankshaft, cast iron bushing Number of cylinders: Displacement: cm³ Engine power: Speed: 3000 Fuel: petrol Ignition system: electric starter...

  • Page 24: Machine Type Vanguard 2-Cylinder

    Technical specifications Machine type Vanguard 2-cylinder 6.2.2 Characteristics Engine variant: Briggs & Stratton Vanguard air-cooled 2-cylinder 4-stroke OHV petrol engine, Engine type: horizontal crankshaft, grey cast iron bushing Number of cylinders: Displacement: cm³ Engine power: 11.9 Speed: 3600 Fuel: petrol Ignition system: electric starter Length:...

  • Page 25: Additional Information

    Technical specifications Additional information 6.2.3 Front tyre pressure min | max 2.2 | 2.5 Rear tyre pressure min | max 2.2 | 2.5 Hydraulic oil HLP 46 | Tellus 46 Oil pressure in bar ~ 180 Work hydraulics ~ 18 l/min (at max.

  • Page 26: Assembly, First Start-Up

    Assembly, first start-up Assembly, first start-up Safety To ensure the safety of man and machine, easy and risk- minimised installation/handling was taken into consideration during construction. Thus, the handling unit is subject to all applicable DIN EN standards. Operator training and instruction are required and further reduce the safety risk.

  • Page 27: Product Description

    Product description Product description The Westermann CM2 is designed and implemented for the demanding user. It serves as a carrier vehicle for wide-ranging applications. It is possible to sweep paved areas such as yards, paths, parking lots, silo slabs and stables, to clear snow, to loosen fodder, to litter stables or to push slatted floors.

  • Page 28: Control

    Control Control The machine is operated exclusively via the control units on the steering column. The hoist is operated via a control block valve with hand lever control. Forward, reverse and handling operations are performed by the operator through a continuously adjustable foot pedal and steering wheel with a steering angle of 88 degrees.

  • Page 29: Start-Up

    Start-up Start-up 10.1 Checking the engine before start-up The following steps are to be carried out regularly before each use. Checking the engine oil level The oil quantity is checked with a dipstick! Pull dipstick out: Depending on the engine variant, the oil dipstick is located on the side of the engine.

  • Page 30: Operation

    Operation Operation 11.1 Start | stop the CM2 B&S engine Before starting the engine, make sure that all controls are in their neutral positions to prevent uncontrolled starting of attachments. Then observe the following steps: 11.1.1 Cold start ✓ Slide the throttle to the uppermost position (choke).

  • Page 31: Stopping The Machine

    Operation 11.1.4 Stopping the machine ✓ Turn the ignition key. ✓ Engine stops. Page 27 of 66...

  • Page 32: Start | Stop The Cm2 Pro Gxv Engine

    Operation 11.2 Start | stop the CM2 GXV engine Before starting the engine, make sure that all controls are in their neutral positions to prevent uncontrolled starting of attachments. Then observe the following steps: 11.2.1 Starting the engine Fig. 8 - Starting the engine Start engine - Lift the throttle rod and pull out to behind the guide nut 2 before securing over the keyhole plate (choke position).

  • Page 33: Starter Cord

    Operation 11.2.2 Starter cord In case of failure of the electric start due, for example, to insufficient battery voltage. ✓ Lift the engine cover ✓ Push the throttle lever into the foremost Fig. 9 - Starter cord position. ✓ Strongly pull the starter cord directly at the engine until the machine starts.

  • Page 34: Running-In Period

    Operation 11.3 Running-in period The first 50 hours of operation have a major impact on the performance and service life of the CM2 The following aspects should be taken into account for a long service life of the machine: The engine can be run from start to full speed, but heavy loads should ✓...

  • Page 35: Functional Overview

    Operation 11.5 Functional overview Seat adjustment The lever for seat adjustment (to optimally position yourself on the machine) is located on the left hand side in the direction of travel under the seat. Briefly pulling the locking bar outwards unlocks the track. Positioning takes place via body movement.
  • Page 36 Operation Accelerator The CM2 has an accelerator pedal on the right side of the vehicle. By pressing the pedal forward, the vehicle moves forward. The speed is regulated depending on the pressure intensity Fig. 13 - Accelerator pedal on the pedal. The machine is reversed by pressing the rear of the pedal with the foot.
  • Page 37 Operation Hydraulic controls Upper hand lever - Attachment position Hand lever pushed forward: Lowers the hoist Hand lever pulled backwards: Raises the hoist Hand lever pushed all the way forward: Floating position Lower hand lever - Attachment direction of rotation Hand lever pushed forward: Pressure on connector A Hand lever pulled backwards:...

  • Page 38: Attachments

    Attachments Attachments The following attachments can be mounted on the CM2 . This ensures a variety of uses. Attachments in the hoist Fig. 16 - Attachments • The attachments themselves must not be changed! • The safety regulations in chapter 4 apply. •...

  • Page 39: Attachment Of The Equipment

    Attachments 12.1 Attachment of the equipment The hoist connects the machine and the attachment making it into one working unit. The position and lifting of the attachment are hydraulically controlled. In addition, the weight and load of the attachment exert pressure on the front axle to improve traction.

  • Page 40: Regular Lubrication Of The Equipment Lock

    Attachments Locked Lubricate gaps Locked view Fig. 18 - Equipment lock The attachments are factory-equipped with a mounting bracket. The attachment is attached to the illustrated holder by approaching the CM2 in a straight line. Once the attachment is correctly mounted in the bracket, the attachment is firmly connected to the machine by simply swinging the lock over.

  • Page 41: Maintenance And Servicing

    Maintenance and servicing Maintenance and servicing 13.1 General All maintenance, repair and modification work on the CM2 is only to be carried out at a standstill and with the engine switched-off. The procedure described in the operating manual for stopping the machine must be strictly adhered to.
  • Page 42 Maintenance and servicing Please note during regular maintenance: ✓ If necessary, electronically stored instructions for maintenance must be available in paper form during maintenance. ✓ For maintenance work involving components from third-party manufacturers, consult the documentation of the third-party manufacturer if necessary. ✓...

  • Page 43: Table Of Regular Servicing

    Maintenance and servicing 13.2 Table of regular servicing Remarks Engine oil Change every 100 hours Engine oil filter Change every 100 hours Radiator Flush out once a year Radiator hose Change every 2 years Fuel filter Change every 500 hours Fuel hose Change every 2 years Engine valve...

  • Page 44: Screw Connections

    Maintenance and servicing 13.3 Screw connections Check bolts and nuts for the first time after five hours of operation and then tighten them regularly (every 50 hours of operation). ✓ All torques are standard values for metric standard threads according to DIN. Friction coefficient 0.14 - new bolts - unlubricated.

  • Page 45: Version With Rollers

    Maintenance and servicing Version with rollers 13.4.2 Steering roller chain When the engine cover is raised, the steering chain is located on the housing geometry as shown in the illustration. The vehicle is fitted with four chain guide rollers for tensioning or loosening the chain.

  • Page 46: Tensioning/Loosening The Engine V-Belt

    Maintenance and servicing 13.5 Tensioning/loosening the engine V-belt Engine V-belt When the engine cover is raised, the engine V-belt is centrally located in the machine. Access is provided by removing the tread plate. To tension/replace the belt, the screw connection of the tensioner must be loosened/tightened on the right in the direction of travel.

  • Page 47: Changing The Gear Oil

    Maintenance and servicing 13.6 Changing the gear oil Filler plug Oil level check point Oil level Oil filter incl. filter element Oil filter protection Sequence of operations: ✓ Dismantle oil filter protection ✓ Dismantle oil filter ✓ Allow the oil to drain off completely ✓...
  • Page 48 Maintenance and servicing The resulting symptoms in hydrostatic systems can be: ✓ Noisy operation ✓ Lack of power or drive after short- term operation. ✓ High operating temperature and excessive oil expansion. Before starting, make sure that the oil level in the gearbox is correct.

  • Page 49: Procedures After Maintenance

    Maintenance and servicing 13.7 Procedures after maintenance After completing the maintenance, perform the following steps: ✓ Make sure that all previously loosened screw connections are tightened. ✓ Ensure all previously removed guards and covers are properly reinstalled. ✓ Ensure all tools, materials, and other equipment used have been removed from the work area.

  • Page 50: Residual Risks

    Residual risks Residual risks Slip hazards Risk of injury due to slip hazards! Defective or improperly fastened hydraulic components can lead to the escape of lubricants in the event of damage. Therefore: ✓ Operation may only be carried out by trained personnel.
  • Page 51 Residual risks Improper operation Risk of injury due to improper operation! Improper operation can lead to personal injury or property damage. Therefore: ✓ Operation may only be carried out by trained personnel. ✓ Perform all operating steps in accordance with the instructions in this operating manual.

  • Page 52: Storage Conditions

    Storage conditions Storage conditions For proper storage, park the CM2 in a dry and clean place and secure against unplanned startup. Risk of accident! The CM2 is to be checked to ensure it is in a safe condition and secured to prevent it rolling away.

  • Page 53: Troubleshooting

    Troublesho oting Troubleshooting Fault Cause Remedy ✓ ✓ No fuel in the tank Fill the fuel tank ✓ ✓ Spark plug defective Replace spark plug ✓ ✓ Accelerator pedal faulty Check throttle cable position ✓ ✓ Parking brake applied Release the parking ✓...

  • Page 54: After Operation

    After operation After operation After operation of the CM2 , it must be stored properly: When storing the machine, the following points must be observed: ✓ The CM2 must be placed in such a way that it can not tip over or fall down.
  • Page 55 When using Westermann products in the consumer goods sector (private use), which were sold through Westermann dealers, the warranty period from the date of sale to the end customer is 2 years. When using Westermann products in the capital goods sector (commercial/professional), which were sold through Westermann dealers, the warranty period from the date of sale to the end customer is 1 year.
  • Page 56 (private | commercial | professional) to Westermann customer service. The warranty period for original Westermann spare parts is 2 years if the installation is certified by a Westermann dealer (for wear parts the restriction under point 3 applies).
  • Page 57 (within 2 working days) and you use an original Westermann spare part from your stock to repair the damage, a free replacement delivery will be made by us when available or deliverable by Westermann customer service.

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