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A B B M E A S U R E M E N T & A N A LY T I C S | U S E R G U I D E | I M/ N AV 6 P/ M S - E N R E V. F
Navigator 600 Phosphate
Multi-stream
Introduction
—
Cost-effective
automated monitoring
The Navigator 600 Phosphate is an advanced
of phosphate for steam
raising applications
colorimetric analyzer used to measure the level of
phosphate in the steam water cycle in power plants.
This multi-stream version can sample up to six
independent streams sequentially.
This manual applies to Navigator 600 Phosphate
model numbers AW642/xxxxx9xx only.
Measurement made easy
For more information
Further publications for the Navigator 600
Phosphate are available for free download from:
www.abb.com/analytical
or by scanning this code:
Search for or click on
Data Sheet
Navigator 600 Phosphate
DS/NAV6P-EN
Phosphate analyzer
PROFIBUS Supplement
Navigator 600 Series Analyzers
IM/NAV6PBS
Silica and Phosphate
Addendum
RoHS Directive
ADD/MEASUREMENT/001-EN
2011/65/EU (RoHS II)
The Company
We are an established world force in the design and
manufacture of instrumentation for industrial process
control, flow measurement, gas and liquid analysis and
environmental applications.
As a part of ABB, a world leader in process automation
technology, we offer customers application expertise,
service and support worldwide.
We are committed to teamwork, high quality manufacturing,
advanced technology and unrivaled service and support.
The quality, accuracy and performance of the Company's
products result from over 100 years experience, combined
with a continuous program of innovative design and
development to incorporate the latest technology.
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Table of Contents
Related Manuals for ABB Navigator 600 Phosphate
Summary of Contents for ABB Navigator 600 Phosphate
- Page 1 As a part of ABB, a world leader in process automation A B B M E A S U R E M E N T & A N A LY T I C S | U S E R G U I D E | I M/ N AV 6 P/ M S - E N R E V. F...
- Page 2 Configuration Level Common Configuration Measurement Logging Level* Alarm Relays Current Outputs Logging Not enabled from: Audit Log Communications Alarm Log * This level cannot be accessed from ‘Configuration/Logging’...
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Page 3: Table Of Contents
Navigator 600 Phosphate Multi-stream Contents Contents 1 Safety ................3 5 Configuration ..............22 Health & Safety ............3 Front Panel Controls ..........22 Electrical Safety – IEC 61010-1:2010 ....... 3 Navigation and Editing ........... 22 Symbols – IEC 61010-1:2010 ........4 5.2.1 Text Editing .......... - Page 4 Navigator 600 Phosphate Multi-stream Contents 9 Logging ................52 Appendix D – Online Help ..........75 SD Cards ...............53 Reset Archiving ............54 Appendix E – Web Server ..........76 File Viewer ..............54 Stream Values ............77 Archive File Types ...........55 Reagent & Solution Levels ........77 Data Files ...............55...
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Page 5: Safety
Navigator 600 Phosphate Multi-stream 1 Safety 1 Safety Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the Technical Publications Department. -
Page 6: Symbols - Iec 61010-1:2010
Navigator 600 Phosphate Multi-stream 1 Safety 1.3 Symbols – IEC 61010-1:2010 One or more of the following symbols may appear on the equipment labelling: This symbol indicates the presence of devices Protective earth (ground) terminal. sensitive to electrostatic discharge and indicates that care must be taken to prevent damage to them. -
Page 7: Product Recycling Information
Note. The following only applies to European customers. ABB is committed to ensuring that the risk of any environmental damage or pollution caused by any of its products is minimized as far as possible. The European Waste Electrical and Electronic Equipment (WEEE) Directive (2002/96/EC) that came into force on August 13 2005 aims to reduce the waste arising from electrical and electronic equipment;... -
Page 8: Safety Conventions
Other than the serviceable items listed in Appendix H, page 82, none of the instrument's components can be serviced by the user. Only ABB personnel or ABB-approved representatives are authorized to attempt repairs to the system and only ABB-approved components must be used. Any attempt at repairing the instrument in contravention of these principles could cause damage to the instrument and injury to the person carrying out the repair. -
Page 9: Overview
Appendix F, page 80. made optically. During operation, a signal generated from the *For information about reagent solutions, contact your local ABB sensing system is converted by the analyzer into data and this information is presented on the display. -
Page 10: Principle Of Operation
Navigator 600 Phosphate Multi-stream 3 Principle of Operation 3 Principle of Operation 3.2 Liquid Handling 3.1 Chemical Principle Referring to Fig. 3.2: The chemical method used by the analyzer is based on the reaction ammonium molybdate with dissolved The sample enters the analyzer via the constant head unit orthophosphate species to form a yellow phosphomolybdic acid situated at the bottom of the unit. - Page 11 Navigator 600 Phosphate Multi-stream 3 Principle of Operation Peristaltic Pump To Drain Peristaltic Pump Rear Pump Capstan Front Pump Capstan Pump Capstan Pump Capstan Zero Calibration Solenoid Valve Secondary Calibration Solenoid Valve Cleaning Solution Solenoid Valve Constant-head Units (Multi-stream versions...
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Page 12: Multi-Stream Operation
Navigator 600 Phosphate Multi-stream 3 Principle of Operation 3.3 Multi-Stream Operation Between 2 and 6 sample streams can be fitted to the analyzer The analyzer uses the value of the maximum measurement depending on the version. The sample streams are connected... -
Page 13: Single Stream Operation For Maintenance
Navigator 600 Phosphate Multi-stream 3 Principle of Operation 3.4 Single Stream Operation for Maintenance 3.5 Out of Sample It may be necessary to switch the analyzer to single stream If the analyzer detects that a sample is lost (via the out of sample mode during commissioning or to carry out maintenance. -
Page 14: Installation
Navigator 600 Phosphate Multi-stream 4 Installation 4 Installation 4.1 Accessories The following accessories are supplied with the analyzer: 2 x 2.5 l reagent bottle and cap 1 x 500 ml cleaning solution bottle and cap 1 x 500 ml zero solution bottle and cap... -
Page 15: Sampling Requirements
Navigator 600 Phosphate Multi-stream 4 Installation 4.2 Sampling Requirements 4.3 Location The sampling point must be as near as possible to the analyzer For general location requirements refer to Fig. 4.1. Install indoors and must provide a thoroughly mixed, representative sample. -
Page 16: Reagent Bottle Location
Navigator 600 Phosphate Multi-stream 4 Installation 4.4 Reagent Bottle Location 4.4.1 Behind Mounting Plate or Wall 4.4.2 To Side of Analyzer To prevent reagent flow due to gravity during maintenance, ensure top of reagent bottles are below the level of the pumps. -
Page 17: Mounting
Navigator 600 Phosphate Multi-stream 4 Installation 4.5 Mounting 4.5.1 Mounting Dimensions Dimensions in mm (in.) 314 (12.36) 182 (7.16) 271 (10.67) 122 (4.80) 280 (11.02) 150 (5.90) Reagent bottles mounted on optional bracket Example – bracket mounted with – see Sections 4.4.1, 4.4.2 and 4.4.3, page 14 for reagent bottle mounting options end plate attached to wall Fig. -
Page 18: Mounting The Analyzer
Navigator 600 Phosphate Multi-stream 4 Installation 4.5.2 Mounting the Analyzer 4.5.3 Mounting the Reagent Shelf (Optional) Dimensions in mm (in.) All Dimensions in mm (in.) (6.59) (3.23) (2.95) (20.7) (3.18) Fig. 4.7 Reagent Mounting Shelf (option) If used, mount the reagent shelf no more than 1 m (3.3 ft.) from the analyzer’s bottom plate –... -
Page 19: Electrical Connections
Navigator 600 Phosphate Multi-stream 4 Installation 4.6 Electrical Connections Warning. The analyzer is not fitted with a switch therefore an isolation device such as a switch or circuit breaker conforming to local safety standards must be fitted to the final installation. It must be fitted in close proximity to the analyzer within easy reach of the operator and must be marked clearly as the disconnection device for the analyzer. -
Page 20: Connections Overview
Navigator 600 Phosphate Multi-stream 4 Installation 4.6.1 Connections Overview Note. Field wiring terminal screws must be tightened to a torque of 0.6 to 0.8 Nm (5 to 7 lbf.in). Socket for Optional Digital Communications Out of Service Hold/Maintenance Relay Relay... -
Page 21: Accessing And Making Connections
Navigator 600 Phosphate Multi-stream 4 Installation 4.6.2 Accessing and Making Connections Note. Cable entry holes are located on both sides of the enclosure. Application board connection labels for the terminal blocks are identified in Fig. 4.8, page 18. -
Page 22: Ethernet Connections
Navigator 600 Phosphate Multi-stream 4 Installation 4.6.3 Ethernet Connections 4.6.4 Alarm Relay Contact Protection and Interference Suppression Warning. Remove all power from supply, relay and any NC C NO powered control circuits and high common mode voltages Relay Contacts before accessing or making any connections. -
Page 23: Preparing The Analytical Section
Navigator 600 Phosphate Multi-stream 4 Installation 4.7 Preparing the Analytical Section 4.7.1 Connecting Sample Inlet and Drain Line(s) 4.7.2 Connecting the Contaminated Drain Tube 9 mm ( in.) PVC Tubing 6 mm ( in.) PVC Tubing 9 mm ( in.) PVC Tubing Fig. -
Page 24: Configuration
Navigator 600 Phosphate Multi-stream 5 Configuration 5 Configuration 5.1 Front Panel Controls 5.2 Navigation and Editing Depending on the type of field to be edited, the software provides a variety of methods for entering values. 5.2.1 Text Editing If the field to be edited requires text, a keyboard is displayed: Fig. -
Page 25: Other Methods Of Editing
Navigator 600 Phosphate Multi-stream 5 Configuration 5.2.3 Other Methods of Editing 5.2.4 Menus There are several other methods of editing, for example: Press to open the menu and use the keys to select a menu item. Press to open the menu item:... - Page 26 Navigator 600 Phosphate Multi-stream 5 Configuration Invalid Password Entered Displayed only if 'Security system' parameter is set to Displayed only if 'Security 'Basic' – see on-line help system' parameter is set to system 'Advanced' – see on-line help system Configuration Level...
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Page 27: Common
Navigator 600 Phosphate Multi-stream 5 Configuration 5.3 Common There are nine Common Configuration screens: 5.3.1 Setup Fields Description Lists the available languages. Language A new language selection does not take effect until the configuration is saved. The instrument (analyzer) tag text is displayed in the top-left corner of the operator views. Up to 20 characters can be used. -
Page 28: Time
Navigator 600 Phosphate Multi-stream 5 Configuration 5.3.3 Time Fields Description Warning. Changing the time can result in the permanent loss of data. Once it is changed a warning Date and Time is displayed stating that recording is disabled until the configuration has been saved. -
Page 29: Security
Navigator 600 Phosphate Multi-stream 5 Configuration 5.3.4 Security 'User 1' is the System Administrator and is the only user that has access to the 'Security type' parameter. User 1 details cannot be changed by any other user. There are two types of security: ... - Page 30 Navigator 600 Phosphate Multi-stream 5 Configuration Fields Description A page opens with two fields: Security system – toggles between 'Basic' and 'Advanced'. Security type Configuration security – toggles between 'Password protected' and 'Internal switch protected'. Set access to the 'Calibration & Maintenance' and 'Logging' menus.
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Page 31: User
Navigator 600 Phosphate Multi-stream 5 Configuration 5.3.5 User Fields Description If 'Security system' is set to 'Basic' this tab lists the four users, User 1 to User 4. Selecting a user opens a new page with two fields: Name – the user’s name, up to 20 characters. -
Page 32: Messages
Navigator 600 Phosphate Multi-stream 5 Configuration 5.3.6 Messages Fields Description Up to 24 messages can be defined to indicate a particular event or action has occurred. These are Messages displayed on the chart when the relevant annotation is enabled. IM/NAV6P/MS–EN Rev. F... -
Page 33: Measurement
Navigator 600 Phosphate Multi-stream 5 Configuration 5.4 Measurement There are three tabs in the 'Measurement' screen: 5.4.1 Setup Fields Description Two sub-parameters are available at the Display Units parameter: Display Units The display units for phosphate concentration – 3 options are available: ... -
Page 34: Streams
Navigator 600 Phosphate Multi-stream 5 Configuration 5.4.2 Streams Fields Description For each available stream a page opens with three fields: Stream 1 (2 to 6) Tag – adds an identification for the current stream. Stream 1 to 6 ... -
Page 35: Alarm Relays
Navigator 600 Phosphate Multi-stream 5 Configuration 5.5 Alarm Relays Concentration Hysteresis Trip Point Hysteresis Concentration Concentration Alarm On Alarm On Alarm Off Alarm switches Alarm switches off automatically off automatically High Alarm Action Low Alarm Action Fig. 5.3 High / Low Process Alarms... - Page 36 Navigator 600 Phosphate Multi-stream 5 Configuration There are six tabs in the Alarm Relays screen, one for each alarm: Fields Description Each of the six alarms can be configured independently to one of the following sources: None – no other fields are visible Alarm Source ...
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Page 37: Current Outputs
Navigator 600 Phosphate Multi-stream 5 Configuration 5.6 Current Outputs There are six tabs in the Current Outputs screen, one for each output: Fields Description The 'Output Source' field has several options: Output Source None. No other fields are visible ... -
Page 38: Logging
Navigator 600 Phosphate Multi-stream 5 Configuration 5.7 Logging There are three tabs in the 'Logging' screen: 5.7.1 Recording Fields Description The frequency (up to 720 minutes) at which stream data is recorded to the analyzer's internal Sample Rate memory and the SD card (if fitted). -
Page 39: Archive
Navigator 600 Phosphate Multi-stream 5 Configuration 5.7.3 Archive Used to configure the data that is to be recorded on the SD card – see Section 9, page 52. When external archive media contains approximately 300 files, its read / write performance becomes too slow, archiving is stopped... -
Page 40: Communications
Navigator 600 Phosphate Multi-stream 5 Configuration 5.8 Communications There are three tabs in the I/O modules screen: 5.8.1 Ethernet Configures the way that the analyzer can be accessed via an Ethernet network – see Appendix E, page 76. Note. Changes to the 'IP-address', 'Subnet mask' and 'Default Gateway' parameters are implemented only after the analyzer has been restarted. -
Page 41: Email 1 And Email 2
Navigator 600 Phosphate Multi-stream 5 Configuration 5.8.2 email 1 and email 2 The analyzer can be configured to send emails to a maximum of 6 recipients in response to certain events. The addressees can all subscribe to the same SMTP server or the analyzer can be configured to send emails via 2 different SMTP servers to a maximum of 3 addressees per server. -
Page 42: Start-Up
Navigator 600 Phosphate Multi-stream 6 Start-up 6 Start-up 6.1 Commissioning the Analyzer 7. Purge the zero calibration line, secondary calibration and Warning. clean solution lines as follows: Protective eye wear and protective hand wear must be worn a. Press the key, select 'Calibration &... -
Page 43: Performing A Baseline Calibration
Navigator 600 Phosphate Multi-stream 6 Start-up 6.2 Performing a Baseline Calibration Note. Before starting the initial Baseline calibration, it is important to check the reagent lines are fully purged and there is no air flowing through the reaction block. -
Page 44: Calibration & Maintenance
Navigator 600 Phosphate Multi-stream 7 Calibration & Maintenance 7 Calibration & Maintenance Invalid Password Password Required (if set) Valid Password No Password Required Setup Calibration / Clean – see Section 7.4, page 45 Calibration – see Section 7.5, page 46 Solutions Replacement –... -
Page 45: Zero Calibration
Navigator 600 Phosphate Multi-stream 7 Calibration & Maintenance 7.1 Zero Calibration 7.2 Secondary Calibration During the zero calibration the sample is replaced with a zero phosphate solution. During the zero calibration the system 100 % continues to allow the reagents to flow, allowing the phosphate Theoretical Response –... -
Page 46: Cleaning
Navigator 600 Phosphate Multi-stream 7 Calibration & Maintenance The zero, secondary and zero & secondary sequences can be initiated manually or at programmed intervals. Table 7.1 shows the timings for the full calibration sequence. Secondary Zero Recovery Normal Activity (if required) -
Page 47: Setup Calibration / Clean
Navigator 600 Phosphate Multi-stream 7 Calibration & Maintenance 7.4 Setup Calibration / Clean Enables scheduled calibration and cleaning. Fields Description The automatic calibration schedule for the analyzer. A dialog box is displayed with the following options: Zero Frequency – the frequency zero calibrations are performed (up to 7 days). -
Page 48: Calibration
Navigator 600 Phosphate Multi-stream 7 Calibration & Maintenance 7.5 Calibration Enables manual calibrations to be performed. Fields Description The value of the secondary calibration solution used (0 to 15 ppm) – see Appendix A.2, page 63. Secondary Calibration Value Note. This is the same value used in the 'Setup Calibration / Clean' options. Changing the value here also changes the value in the 'Setup Calibration / Clean' options. -
Page 49: Maintenance
Navigator 600 Phosphate Multi-stream 8 Maintenance 8 Maintenance 8.1 Scheduled Maintenance Warning. 8.1.1 Chemical Solutions Ensure personal protective equipment (PPE) such as Reagent, calibration and cleaning solutions are necessary to gloves and eye protection are worn during any maintain the analyzer in operation. Use the bottles supplied. If... -
Page 50: Solution Replacement
Navigator 600 Phosphate Multi-stream 8 Maintenance 8.1.2 Solution Replacement 8.1.3 Annual Service The analyzer has predictive capability that notifies when the The analyzer is taken offline and the pumps are stopped when solutions require changing. For details of the reagent, clean and an annual service is in progress. - Page 51 Navigator 600 Phosphate Multi-stream 8 Maintenance Referring to Fig. 8.1: 11. Ensure the tubing is aligned correctly over the rollers. 1. Unlock catch , use handle to slide the analytical 12. Refit the platens and pump end plate section forward and lock it into place using catch Note.
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Page 52: Periodic Maintenance
Navigator 600 Phosphate Multi-stream 8 Maintenance 8.2 Periodic Maintenance 8.2.1 Sample Filter Replacement The sample filter prevents large particles from entering the wet 8.2.2 Reagent Tube Filter Replacement Each reagent tube has an integral filter fitted into the sinker. section. Filter longevity is related to the level of particulates in the samples. -
Page 53: Dc Fuse Replacement
Navigator 600 Phosphate Multi-stream 8 Maintenance 8.3 DC Fuse Replacement 8.4 Manual Test Settings This function is used to aid troubleshooting – see Appendix C, page 71. Caution. Only use replacement fuse: 12.5 A 125 V DC Type T, SCHURTER, Model SPT 5 x 20 Series The analyzer is taken offline when Manual Test Settings are used. -
Page 54: Logging
When handling the card take care not to touch any exposed metal contacts. Note. ABB's DataManager software can be used to store and view data archived from the analyzer. Note. -
Page 55: Sd Cards
Navigator 600 Phosphate Multi-stream 9 Logging 9.1 SD Cards To access the SD Card: There are two methods of archiving to an SD card: 1. Ensure the analyzer is offline. An SD card is kept in the analyzer 2. Use a large flat-headed screwdriver to release the two... -
Page 56: Reset Archiving
Navigator 600 Phosphate Multi-stream 9 Logging When an SD card is inserted and there is <1 day (Binary format) 9.2 Reset Archiving or <1 hour (Text format) of data in internal memory, a dialog box If 'Reset Archiving' is selected, all data in the internal memory is is displayed giving the user the choice of putting the media re-archived to external media. -
Page 57: Archive File Types
Navigator 600 Phosphate Multi-stream 9 Logging 9.4 Archive File Types 9.5.1 Data Filenames Data files can be configured to contain data gathered over a All archive files created by the analyzer are assigned filenames predefined period of time ('New File Interval') – see automatically. -
Page 58: Log Files
Navigator 600 Phosphate Multi-stream 9 Logging 9.5.2 Log Files 9.5.4 Filename Examples The 'Alarm Event' and 'Audit' logs are archived into individual New file interval set to Hourly, Filename tag set to Process files. The filenames are formatted as follows: Group 1;... -
Page 59: Chart Functions
Navigator 600 Phosphate Multi-stream 10 Chart Functions 10 Chart Functions Historical Review – see Section 10.1 Operator Messages – see Section 10.2 Chart Annotation – see Section 10.3 Screen Interval – see Section 10.4 Scales – see Section 10.5 Trace Select – see Section 10.6 Fig. -
Page 60: Scales
Navigator 600 Phosphate Multi-stream 11 Alarm Acknowledge 10.5 Scales 11 Alarm Acknowledge Selects the scale to be used. Up to six color-coded streams can To acknowledge a particular alarm, use the keys to be displayed simultaneously and each stream can have its own highlight it in the menu and press the key. -
Page 61: Diagnostic Information
Navigator 600 Phosphate Multi-stream 12 Diagnostic Information 12 Diagnostic Information Ensure that a note is made of all the information in the 12.2 System Information Diagnostic screens when contacting the Company regarding The system information screen provides details regarding the spares or enquires. -
Page 62: Valves And Pumps Status
Navigator 600 Phosphate Multi-stream 12 Diagnostic Information 12.4 Valves and Pumps Status 12.5 Statistics Displays the status of the wet section valves and pumps. Displays the highest, lowest and mean values of the sample streams since the analyzer was either switched or the values were reset. -
Page 63: Specification
Navigator 600 Phosphate Multi-stream 13 Specification 13 Specification Phosphate Measurement Reagent Consumption Range Continuous operation mode Fully user programmable 0 to 15 ppm PO (0 to 5 ppm P), 2.5 l max. per 90 days minimum range 0 to 1 ppm PO (0 to 0.33 ppm P) - Page 64 Navigator 600 Phosphate Multi-stream 13 Specification Environmental Data Wetted Materials Ambient operating temperature PMMA (acrylic) 5 to 45 ºC (41 to 113 ºF) PP (polypropylene) Sample temperature PTFE 5 to 55 ºC (41 to 131 ºF) PP (20% glass filled)
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Page 65: Appendix A - Solutions
10 mg l –1 Contact your local ABB representative for further information The concentration of the solution should be chosen to about reagent solutions.ó coincide with the point of greatest required accuracy. -
Page 66: Cleaning Solution
Navigator 600 Phosphate Multi-stream Appendix A – Solutions A.3 Cleaning Solution A.3.1 Regular Cleaning Solution (for Automatic Cleaning Operation) It is important that the internal pipework of the analyzer is 1. Dissolve 50 g of analytical grade sodium hydroxide pellets, cleaned using the automatic cleaning schedule –... -
Page 67: Appendix B - Diagnostics And Alarms
Power the analyzer down, wait for 10 seconds and power back up. All calibrations Notes. and cleans If the error persists contact your local ABB representative. Replacement board (see Appendix H, page 85 – part number AW600065). Excessive Secondary Current in Electronics Too much current is being drawn by the system electronics in;... - Page 68 1. Check the connection labelled 'HEATER PT1000' on the and cleans Interconnection Board. 2. If the error persists, contact your local ABB representative. Reaction Block Temp. High / Low >20 °C (36 °F) above or >20 °C (36 °F) below The measured temperature is more than 20 °C (36 °F) above or...
- Page 69 Section 12.3, page 59. If the temperature is low, check the heater LED on the main board is lit. If it is not, contact your local ABB representative. Reaction Block Temp. High / Low >2 °C (3.6 °F) but <20 °C (36 °F) above or below The measured temperature is more than 2 °C (3.6 °F) but less...
- Page 70 Navigator 600 Phosphate Multi-stream Appendix B – Diagnostics and Alarms Out-of- Cal. in Cal. Hold Icon Diagnostic message Service Progress Failed Inhibits Relay Relay Relay Relay No Valid Streams Available None of the enabled streams are present, but there are samples available to the analyzer that are currently disabled.
- Page 71 Navigator 600 Phosphate Multi-stream Appendix B – Diagnostics and Alarms Out-of- Cal. in Cal. Hold Icon Diagnostic message Service Progress Failed Inhibits Relay Relay Relay Relay Annual Service Due in 10 Days Early warning that the next annual service is due in 10 days or less.
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Page 72: Audit Log And Alarm Event Log
Navigator 600 Phosphate Multi-stream Appendix B – Diagnostics and Alarms B.2 Audit Log and Alarm Event Log The 'Audit Log' and 'Alarm Event Log' are used to display a list of events and alarms identified by icon, sequence number, date and time. -
Page 73: Appendix C - Troubleshooting
Navigator 600 Phosphate Multi-stream Appendix C – Troubleshooting Appendix C – Troubleshooting C.1 Analyzer Malfunction C.2 Single-Stream Mode for Maintenance For the analyzer to function correctly and to specification, the To carry out maintenance, switch to single-stream mode following conditions must be met: (provided that a single stream is available) by disabling all streams except one –... -
Page 74: Air In System
Navigator 600 Phosphate Multi-stream Appendix C – Troubleshooting C.3.1 Air in System Symptom Action Air in system Check for air bubbles in the reaction block and in the tube feeding the optical unit. If bubbles are found, check if they are present in the sample line or originate from one or more of the reagents. -
Page 75: Optical System Errors
Navigator 600 Phosphate Multi-stream Appendix C – Troubleshooting C.3.2 Optical System Errors Symptom Action Unstable mV values The optical system receives mV signals from the cuvette and cuvette reference sensors. For accurate readings both these values must be stable. Note. When viewing these readings, be aware that if the phosphate level in the analyzer changes gradually, the cuvette voltage also changes gradually. -
Page 76: Chemistry And Color Generation Errors
Navigator 600 Phosphate Multi-stream Appendix C – Troubleshooting C.3.3 Chemistry and Color Generation Errors Symptom Action Reagent order For correct chemistry and color generation to take place in the reaction block area, the reagents must enter the reaction block in the correct order: 1. -
Page 77: Appendix D - Online Help
Navigator 600 Phosphate Multi-stream Appendix D – Online Help Appendix D – Online Help Fig. D.1 Context-sensitive Help If any alarms or messages appear on the operator screen, press key to open the help at the relevant help topic. The help goes directly to the relevant topic when selected from any menu item. -
Page 78: Appendix E - Web Server
Navigator 600 Phosphate Multi-stream Appendix E – Web Server Appendix E – Web Server Fig. E.1 Web Server Screen d Language Selection – selects the language for the web The analyzer is fitted with an ethernet card as standard and, when the appropriate configuration settings have been made, pages. -
Page 79: Stream Values
Navigator 600 Phosphate Multi-stream Appendix E – Web Server E.1 Stream Values E.5 Statistics E.6 System Information E.2 Reagent & Solution Levels E.3 Measurement Status E.7 Logging Status E.4 Valve & Pump Status IM/NAV6P/MS–EN Rev. F... -
Page 80: Operator Messages
Navigator 600 Phosphate Multi-stream Appendix E – Web Server E.8 Operator Messages E.9 Configuration Change or retain security configuration Select a configuration previously saved to internal storage or select a QuickStart template Change the analyzer's current date and time An 'Operator Message' is displayed on the chart view. For Note. -
Page 81: Ftp Access Via Internet Explorer
Navigator 600 Phosphate Multi-stream Appendix E – Web Server E.11 FTP Access via Internet Explorer 3. Type the 'User name' and 'Password' and press enter. Note. FTP access requires Internet Explorer version 5.5 or The folders that are present on the analyzer are displayed. -
Page 82: Appendix F - Updating The Software
10. To upgrade the existing system software, press the approximately 5 seconds, followed by an 'ABB' splash key to start the process. (The software is transferred to the screen: analyzer in sections.) 11. Press the key as each section is installed (installation may take a few moments). -
Page 83: Appendix G - Analyzing A Grab Sample
Navigator 600 Phosphate Multi-stream Appendix G – Analyzing a Grab Sample Appendix G – Analyzing a Grab Sample To analyze a grab sample: 1. Disable all streams apart from one: a. at the 'Main Configuration' menu, select 'Measurement' and scroll down to 'Enable Streams'. -
Page 84: Appendix H - Spare Parts
Navigator 600 Phosphate Multi-stream Appendix H – Spare Parts Appendix H – Spare Parts Warning. Spares items identified with the symbol must be fitted only by ABB personnel or an ABB-approved representative. Part No. Description Part No. Description AW602155 Annual spares kit (suitable for analyzers with... - Page 85 Navigator 600 Phosphate Multi-stream Appendix H – Spare Parts Part No. Description Part No. Description AW600047 Pump motor and coupling AW600727 Float switch level sensor – yellow AW600710 Out of sample switch new type AW600025 Primary debubbler AW602185 Float switch level sensor – red...
- Page 86 Navigator 600 Phosphate Multi-stream Appendix H – Spare Parts Part No. Description Part No. Description AW600701 Constant head assy multi stream – left-hand side AW600085 Wet section door & hinge pins end and mid module AW600705 Constant head assy multi stream – right-hand...
- Page 87 Navigator 600 Phosphate Multi-stream Appendix H – Spare Parts Part No. Description Part No. Description AW600048 Wet section connection PCB AW600028 AC Transmitter (excluding Profibus card) AW600051 AC power supply AW600016 DC Transmitter (excluding Profibus card) AW600056 DC power supply AW600068 Front door inc.
- Page 88 Navigator 600 Phosphate Multi-stream Index Index Access Illustrated spares list ............82 User access ...............29 Inactive user disabling ............. 28 Installation ............... 12 Accessories ..............12 Location ..............13 Alarms Fail safe ..............34 Instrument diagnostic information ........65 Instrument tag ..............25 Relay contact protection ..........20...
- Page 89 Navigator 600 Phosphate Multi-stream Index Sample filter replacement ..........50 Sampling requirements ........... 13 Schematic ................. 8 Screen capture ............... 25 Screen interval ..............57 Screen saver wait time ............ 25 SD Card ................53 Security ................27 Security type ..............28 Shutdown Automatic ..............
- Page 90 Navigator 600 Phosphate Multi-stream Index IM/NAV6P/MS–EN Rev. F...
- Page 91 Acknowledgements Microsoft, MS-DOS, Excel and Internet Explorer are registered trademarks of Microsoft Corporation in the United States and/or other countries. PROFIBUS is a registered trademark of PROFIBUS and PROFINET International (PI). Sales Service Software...
- Page 92 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.