Panasonic TH-43CS630T Service Manual
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Panasonic TH-43CS630T Service Manual

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TH-43CS630T
Model No.
TH-49CS630T
Chassis:
KM28
Destination:
THAILAND
ORDER NO. MTV1504393CE
LED TV
© Panasonic Corporation 2015.

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Summary of Contents for Panasonic TH-43CS630T

  • Page 1 ORDER NO. MTV1504393CE LED TV TH-43CS630T Model No. TH-49CS630T Chassis: KM28 Destination: THAILAND © Panasonic Corporation 2015.

  • Page 2: Table Of Contents

    TH-43/49CS630T TABLE OF CONTENTS PAGE PAGE 11 Schematic Diagram -------------------------------------------- 38 1 Safety Precautions -----------------------------------------------3 12 Printed Circuit Board------------------------------------------ 81 1.1. General Guidelines ----------------------------------------3 13 Exploded View and Replacement Parts List----------- 86 1.1.1. Leakage Current Cold Check ----------------------3 1.1.2. Leakage Current Hot Check (See Figure 1.)----------------------------------------------------------3 2 Warning --------------------------------------------------------------4 2.1.

  • Page 3: Safety Precautions

    TH-43/49CS630T 1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.

  • Page 4: Warning

    TH-43/49CS630T 2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    TH-43/49CS630T 2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

  • Page 6: Service Navigation

    TH-43/49CS630T 3 Service Navigation 3.1. Service Hint Board Name Main Device Remarks A BOARD TUN, OFDM, ADV, sLD8A, STBY EEP Repairable P BOARD Power Supply, LED Driver, SW Repairable K BOARD LED/ RM/ CATSR Repairable...

  • Page 7: Specifications

    TH-43/49CS630T 4 Specifications Dimensions (W  H  D) [43-inch model] 974 mm  618 mm  194 mm (With Pedestal) 974 mm  569 mm  63 mm (TV only) [49-inch model] 1 106 mm  693 mm  235 mm (With Pedestal) 1 106 mm ...
  • Page 8 TH-43/49CS630T UHF BAND 21 - 69 (PAL G, H, I / SECAM G, K, K1) 28 - 69 (PAL B AUST.) 13 - 57 (PAL D, K) 13 - 62 (NTSC M Japan) 14 - 69 (NTSC M USA) CATV S1 - S20 (OSCAR) 1 - 125 (USA CATV) C13 - C49 (JAPAN)

  • Page 9: Service Mode

    TH-43/49CS630T 5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.2.

  • Page 10: Display Of Sos History

    TH-43/49CS630T 5.1.5. Display of SOS History SOS History (Number of LED blinking) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory shipment setting].

  • Page 11: Troubleshooting Guide

    TH-43/49CS630T 6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access 6.1.2. Self-check indication only Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.

  • Page 12: Power Led Blinking Timing Chart

    TH-43/49CS630T 6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality occurs, the protection circuit will operate and reset the unit to stand by mode. During this time, the defective block can be identified by the number of blinking times of the Power LED on the front panel of the unit as follow: Blinking times Contents &...

  • Page 13: Lcd Panel Test Mode

    TH-43/49CS630T 6.4. LCD Panel test mode Purpose: To find the possible failure point where in LCD Panel or Printed Circuit Board when the abnormal picture is displayed. How to Enter: While pressing [VOLUME ( - )] button of the main unit, press [OPTION] button of the remote control three times within 2 seconds.

  • Page 14: Disassembly And Assembly Instructions

    TH-43/49CS630T 7 Disassembly and Assembly Instructions 7.1. Cabinet Preparation 1. Stick all conductive tape and AL tape follow the position and tolerance given below. 2. Sequence arrangement procedure follow this method [1][2][3] Description Remarks 001 AL TAPE (BOTTOM) 002 AL TAPE (CORNER) 003 CONDUCTIVE TAPE 004 CONDUCTIVE TAPE...

  • Page 15: Cabinet Ass'y(49 Inch)

    TH-43/49CS630T 7.2. Cabinet Ass’y(49 Inch) 1. PANEL METAL FRAME need to remove from panel by unscrew all around frame. 2. Panel must fit to CABINET first before screw. 3. Screw all around CABINET position follow the torque given. 4. TOP and BOTTOM area must need to push during screw to prevent from gap uneven. Description Remarks 001 CABINET ASSY...

  • Page 16: Cabinet Ass'y(43 Inch)

    TH-43/49CS630T 7.3. Cabinet Ass’y(43 Inch) 1. Open and remove screws (16 pcs) from each side of panel. 2. Remove attached cabinet frame from panel. 3. Install new cabinet ass'y and fix with new screws. Description Remarks LCD PANEL SCREW 6±1kgf.cm SCREW 6±1kgf.cm...

  • Page 17: Barrier(Bottom) & Bottom Metal (49 Inch Only)

    TH-43/49CS630T 7.4. Barrier(Bottom) & Bottom Metal (49 Inch Only) 1. Stick BARRIER follow according the picture. 2. Fix BTM METAL to panel. Description Remarks 001 BARRIER(BOTTOM) 002 BOTTOM METAL...

  • Page 18: Vesa & Bottom Metal Ass'y(43 Inch Only)

    TH-43/49CS630T 7.5. Vesa & Bottom Metal Ass'y(43 Inch Only) 1. Fix barrier. 2. Install vesa metal & bottom metal. Description Remarks BOTTOM METAL VESA METAL P-PCB BARRIER...

  • Page 19: P-Print Assy

    TH-43/49CS630T 7.6. P-Print Assy 1. Fixing P-PRINT to panel. 2. Make sure hole are fully insert by guide pin. Description Remarks 001 LCD PANEL ASSY...

  • Page 20: Fix Ctrl Button Assy

    TH-43/49CS630T 7.7. Fix Ctrl Button Assy 1. Fix KEY BUTTON BRACKET to P-PRINT. 2. Insert WIFI BRACKET to panel. Description Remarks 001 KEY BUTTON BRACKET 002 FELT (W10xL70xT0.35) 003 SP BRACKET(L) 004 SP BRACKET(R) 005 WIFI BRACKET...

  • Page 21: A-Print Assembly

    TH-43/49CS630T 7.8. A-Print Assembly 1. Fixing SIDE AV BRACKET to A-Print follow guide pin and rib hole. 2. Fix A-PCB BRACKET to A-Print follow the picture below. Description Remarks 001 SIDE_AV_BRACKET 002 A-PCB BRACKET 003 SPACER P-PCB...

  • Page 22: Wifi Dongle Fixing

    TH-43/49CS630T 7.9. WiFi Dongle Fixing 1. Insert VESA METAL to panel follow the step diagram as below. 2. Put A-Print to panel and make sure guide pin at boss is lock to A-Print. Description Remarks 001 VESA METAL 002 SP BRACKET(L) 003 SP BRACKET(R) 004 WIFI MODULE...

  • Page 23: Tightening Screw(49 Inch Only)

    TH-43/49CS630T 7.10. Tightening Screw(49 Inch Only) 1. Screw all part follow the picture shown below. Description Remarks 001 SC(A3/P7/VESA4/SP4/M4/WIFI2/ 5-7 Kgf.cm BTC2)

  • Page 24: Tightening Screw(43 Inch Only)

    TH-43/49CS630T 7.11. Tightening Screw(43 Inch Only) 1. Fix screws with torque given. Description Remarks SC(A3/P7/VESA4/SP4/M4/WIFI2/ 6±1kgf.cm BTC2) SCREW(SP2) 6±1kgf.cm...

  • Page 25: Sp Assy & Felt Sticking

    TH-43/49CS630T 7.12. SP Assy & Felt Sticking 1. Insert P-Print and A-Print board at Panel. 2. Fixing all screw at panel,bracket and metal part. Description Remarks 001 SPEAKER UNIT 002 FELT (W10xL270xT0.35) 003 FELT (W10xL240xT0.35)

  • Page 26: Led Panel Assy

    TH-43/49CS630T 7.13. LED Panel Assy 1. Attach K-PRINT on LED PANEL CASE. 2. Attach LED PANEL. 3. Slide LED PANEL & confirm fitting of click. 4. Stick the SPONGE to LED PANEL ASSY. 5. Attach to CABINET & confirm click of fitting. Description Remarks 001 LED PANEL CASE...

  • Page 27: Bottom

    TH-43/49CS630T 7.14. Bottom Back Cover 1. Fix screw to all part follow below display. Description Remarks 001 SC(A3/P7/VESA4/SP4/M4/WIFI1) 5-7 Kgf.cm 002 SCREW(SP2) 5-7 Kgf.cm 003 BOTTOM BACK COVER...

  • Page 28: Back Cover Assy(49 Inch Only)

    TH-43/49CS630T 7.15. Back Cover Assy(49 Inch Only) 1. Stick felt follow the tolerance given as below. 2. Tight all screw (2 types) follow the torque given. 3. Only Indonesian model will have dongle cover at backcover. Description Remarks 001 FELT (W10xL15xT0.35) 002 SCREW(VESA4/BC14) 5-7 Kgf.cm 003 SCREW(SP4/KEY1/AV3/...

  • Page 29: Back Cover Assy(43 Inch Only)

    TH-43/49CS630T 7.16. Back Cover Assy(43 Inch Only) 1. Install bottom b/cover and backcover and fix with screws. 2. Install dongle cover. Description Remarks SCREW(BC16/VESA4) 6±1kgf.cm SCREW(SP4/KEY1/AV3/ 6±1kgf.cm BTMCVR2) DONGLE COVER...

  • Page 30: Handling Spec

    TH-43/49CS630T 7.17. Handling SPEC ■ Moving the LCD module The module should be handle by two people and hold on that top and bottom long side by both hands without module warping. Never handle the module with keeping horizontal position when moving the module in order to avoid internal damage and deformation.

  • Page 31: Measurements And Adjustments

    TH-43/49CS630T 8 Measurements and Adjustments 8.1. Voltage chart of A-board Set A-Board to a dummy set and check the satisfaction with the specified voltage as following table. Power Supply Name Measurement Point Specification PANEL12V TP4097 11.3V - 13V SUB3.3V TP5400 3.16V - 3.48V SUB5V TP5420...

  • Page 32: Block Diagram

    TH-43/49CS630T 9 Block Diagram STB5 STB5/5VS B5/5 /5VS S12/S5 12/S5 (SD-Data-VCC) (SD-Data-VCC) S9-REG S9-REG Analo log Analog 3.3/1.8 3 3 3 3 / / 1 1 8 8 3.3/1.8 ASIC ASIC UHS-1 UHS-1 < (SDVOLC) < (SDVOLC) AN34043A AN34043A STB3.3V/1.2 .2V_REG STB3.3V/1.2V_REG <...

  • Page 33: Wiring Connection Diagram

    TH-43/49CS630T 10 Wiring Connection Diagram 10.1. Wire Dressing (49 Inch Only) 1. Connect all WIRE. 2. Fix all PET TAPE. Description Remarks 001 PET TAPE 0.82 002 LVDS CABLE 003 WIFI USB CABLE...
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  • Page 37: Wire Dressing (43 Inch Only)

    TH-43/49CS630T 10.2. Wire Dressing (43 Inch Only) 1. Connect all WIRE. 2. Fix all PET TAPE. Description Remarks PET TAPE 0.71 60mm x 10 110mm x 1 WIRE(A02-P2) WIRE(A12-SPL/SPR) WIRE(A10-K10/BT) WIFI USB CABLE TSCKF0170183 LVDS CABLE...

  • Page 38: Schematic Diagram

    TH-43/49CS630T 11 Schematic Diagram Model No. : TH-43CS630T TH-49CS630T A-Board - TH-43CS630T (1/38)
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  • Page 76 Model No. : TH-43CS630T TH-49CS630T K-Board...
  • Page 77 Model No. : TH-43CS630T TH-49CS630T P-Board - TH-43CS630T (1/4)
  • Page 78 Model No. : TH-43CS630T TH-49CS630T P-Board - TH-43CS630T (2/4)
  • Page 79 Model No. : TH-43CS630T TH-49CS630T P-Board - TH-49CS630T (3/4)
  • Page 80 Model No. : TH-43CS630T TH-49CS630T P-Board - TH-49CS630T (4/4)

  • Page 81: Printed Circuit Board

    TH-43/49CS630T 12 Printed Circuit Board Model No. : TH-43CS630T TH-49CS630T A-Board (Top Component Side)
  • Page 82 Model No. : TH-43CS630T TH-49CS630T A-Board (Bottom Component Side)
  • Page 83 Model No. : TH-43CS630T TH-49CS630T K-Board...
  • Page 84 Model No. : TH-43CS630T TH-49CS630T P-Board (Top Component Side)
  • Page 85 Model No. : TH-43CS630T TH-49CS630T P-Board (Bottom Component Side)

  • Page 86: Exploded View And Replacement Parts List

    TH-43/49CS630T 13 Exploded View and Replacement Parts List Model No. : TH-43CS630T TH-49CS630T Parts Location...
  • Page 87 Model No. : TH-43CS630T TH-49CS630T Packing Exploded View 1...
  • Page 88 Model No. : TH-43CS630T TH-49CS630T Packing Exploded View 2...
  • Page 89 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks CAPACITOR C1958 F1G1E103A144 C 0.01UF, 25V C2000 F1G1A105A107 C 1UF, 10V C2001 F1G1H102A946 C 1000PF, 50V C2002 F1G1H102A946 C 1000PF, 50V C2003...
  • Page 90 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C5151 F1G1E103A144 C 0.01UF, 25V C5171 F1G1C103A173 C 0.01UF, 16V C5400 F1K1V106A010 C 10UF, 35V C5401 F1K1V106A010 C 10UF, 35V C5402 F1G1C104A173 C 0.1UF, 16V...
  • Page 91 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C6775 F1G1C104A173 C 0.1UF, 16V C6777 F1G0J105A070 C 1UF, 6.3V C6778 F1G1C104A173 C 0.1UF, 16V C6788 F1G1H101A948 C 100PF, 50V C6799 F1H1H181B052...
  • Page 92 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C7432 F1J1C475A225 C 4.7UF, 16V C7433 F1J1C475A225 C 4.7UF, 16V C7434 F1J1C475A225 C 4.7UF, 16V C7436 F1H1H104B047 C 0.1UF, 50V C7438 F1J1C474A238 C 0.47UF, 16V...
  • Page 93 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8054 F1G1C104A173 C 0.1UF, 16V C8055 F1G1A105A107 C 1UF, 10V C8057 F1G1C104A173 C 0.1UF, 16V C8059 F1G1C104A173 C 0.1UF, 16V C8068 F1G1C104A173 C 0.1UF, 16V...
  • Page 94 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks C8700 F1H1A1050039 C 1UF, 10V C8850 F1G1E103A144 C 0.01UF, 25V C8900 F1G1C104A173 C 0.1UF, 16V C8901 F1G1C104A173 C 0.1UF, 16V C8903 F1G1A105A107...
  • Page 95 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks D7550 B0JCPE000051 DIODE D7552 B0BC6R2A0337 DIODE D7801 B0JBSM000009 DIODE D7805 DB2J41100L DIODE D7808 DA2J10100L DIODE D7809 DB2J41100L DIODE D8000 DA2J10100L DIODE D8850...
  • Page 96 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks L6801 J0JYC0000464 BEAD CORE L6802 J0JYC0000464 BEAD CORE L7207 J0JYC0000729 COIL L7209 J0JYA0000035 BEAD CORE L7302 J0JYB0000044 COIL L7550 G0C270MA0049 INDUCTOR L7802...
  • Page 97 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R0905 D0GA101JA023 M 100 OHM, J, 1/16W R0906 D0GA101JA023 M 100 OHM, J, 1/16W R0907 D0GA101JA023 M 100 OHM, J, 1/16W R0908...
  • Page 98 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R3167 D0GA333JA023 M 33K OHM, J, 1/16W R3168 D0GA333JA023 M 33K OHM, J, 1/16W R3171 D0GA332JA023 M 3.3K OHM, J, 1/16W R3172 D0GA332JA023 M 3.3K OHM, J, 1/16W...
  • Page 99 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R4956 D0GA102JA023 M 1K OHM, J, 1/16W R4958 D0GA103JA023 M 10K OHM, J, 1/16W R4980 D0GB332JA065 M 3.3K OHM, J, 1/10W R4981...
  • Page 100 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R6813 D0GA680JA023 M 68 OHM, J, 1/16W R6818 D0GA680JA023 M 68 OHM, J, 1/16W R6840 D0GA471JA023 M 470 OHM, J, 1/16W R6846...
  • Page 101 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7340 D0GF225JA048 M 2.2M OHM, J, 1/4W R7341 D0GF225JA048 M 2.2M OHM, J, 1/4W R7342 D0GF225JA048 M 2.2M OHM, J, 1/4W R7351 D0GD682JA052 M 6.8K OHM, J, 1/8W...
  • Page 102 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R7828 D0GB473JA065 M 47K OHM, J, 1/10W R7829 D0GB473JA065 M 47K OHM, J, 1/10W R7830 D0GB473JA065 M 47K OHM, J, 1/10W R7831...
  • Page 103 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R8231 D1BA2700A023 M 270 OHM, F, 1/16W R8232 D1BA2700A023 M 270 OHM, F, 1/16W R8233 D1BA2700A023 M 270 OHM, F, 1/16W R8234...
  • Page 104 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks R959 D0GA220JA023 M 22 OHM, J, 1/16W R960 D0GA220JA023 M 22 OHM, J, 1/16W TRANSFORMER T7201 G4DYA0000496 TRANSFORMER T7301 G4DYA0000684 TRANSFORMER OTHERS...
  • Page 105 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks ZA7104 K4AD01A00004 RUG TERMINAL ZA7105 K4AD01A00004 RUG TERMINAL ZA7106 K4AD01A00004 RUG TERMINAL...
  • Page 106 Model No. : TH-43CS630T TH-49CS630T Parts List Ref. Change Safety Part No. Part Name & Description Q'ty Remarks Exploded View K2CP2YY00074 AC CORD L0EYAA000068 SPEAKER UNIT N2QAYB000934 REMOTE TRANSMITTER N5HBZ0000114 WIFI MODULE K1HY05YY0228 WIFI USB CABLE For TH-43CS630T only K1HY05YY0230...

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