Related Manuals for jcb 526-56
Summary of Contents for jcb 526-56
- Page 1 OPERATOR'S MANUAL LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK) 526-56, 531-70, 535-95, 536-60, 536-70, 536-70LP, 541-70, 550-80, 560-80 EN - 9831/0100 ISSUE 6 - 09/2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 3 Notes: 9831/0100-6 Find manuals at https://best-manuals.com...
-
Page 4: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................2 Cab/Canopy ............................2 Cross References ..........................2 Safety Safety - Yours and Others ........................3 Safety Warnings ............................ - Page 5 Table of Contents Information ............................30 Tilt Lock ............................... 30 Smooth Ride System (SRS) ....................... 31 Automatic Smooth Ride System ......................31 Beacon ..............................31 Heater ..............................31 Air-Conditioning ........................... 31 Window Heater ........................... 31 Inner Boom Extend/Retract ........................ 32 Controls Isolation ..........................
- Page 6 Table of Contents Static Seat Belt ........................... 61 Mirrors General ..............................63 Starting the Engine General ..............................64 Immobiliser ............................67 Stopping and Parking General ..............................71 Preparing for Travel General ..............................72 Preparing for Road Travel ........................72 Preparing for Worksite Travel ......................75 Smooth Ride System (SRS) .......................
- Page 7 Table of Contents Inclinometers ............................. 169 Interlocks ............................170 Longitudinal Load Moment Indicator (LLMI) ..................170 Longitudinal Load Moment Control (LLMC) ..................174 Working with the Boom General .............................. 179 Fork Ratings ............................180 Repositioning the Forks ........................180 Working with Pallets ......................... 181 Working with Bales ...........................
- Page 8 Put into Storage ..........................259 During Storage ..........................259 Take out of Storage .......................... 260 Security General .............................. 261 JCB Plantguard ..........................261 Construction Equipment Security and Registration Scheme (CESAR) ..........261 LiveLink ............................. 261 Maintenance Introduction General .............................. 263 Owner/Operator Support ........................
- Page 9 Table of Contents Access Apertures General .............................. 312 Battery Cover ............................ 312 Engine Compartment Cover ......................313 Rear Cover ............................314 Undershield ............................315 Tools General .............................. 317 Toolbox .............................. 317 Lubrication General .............................. 318 Preparation ............................318 Attachments General ............................. 319 Body and Framework General .............................
- Page 10 Table of Contents Axles General ............................. 354 Oil ..............................354 Wheels General ............................. 356 Tyres General ............................. 358 Propshafts General ............................. 360 Hydraulic System General ............................. 361 Services ............................362 Oil ..............................362 Cylinders / Rams ..........................363 Hose Burst Check Valves ......................... 363 Electrical System General .............................
- Page 11 Table of Contents Engine Exhaust After Treatment (EAT) ......................464 Wheels and Tyres General .............................. 468 Tyre Sizes and Pressures ........................ 469 Declaration of Conformity General .............................. 497 Data ..............................497 Warranty Information Service Record Sheet ........................499 viii 9831/0100-6 viii...
-
Page 12: Acronyms Glossary
Table of Contents Acronyms Glossary Two Wheel Drive Controller Area Network CESAR Construction Equipment Security and Registration Diesel Exhaust Fluid DTVT Dual Technology Variable Transmission Electronic Control Unit FEAD Front End Accessory Drive FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display Light Emitting Diode... - Page 13 Notes: 9831/0100-6...
-
Page 14: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 15: Left-Hand Side, Right-Hand Side
Introduction About this Manual The manufacturer's policy is one of continuous improvement. The right to change the specification of the machine without notice is reserved. No responsibility will be accepted for discrepancies which may occur between specifications of the machine and the descriptions contained in this manual. All of the optional equipment included in this manual may not be available in all territories Left-Hand Side, Right-Hand Side In this manual, 'left' and 'right' mean your left and right when you are seated correctly in the machine. -
Page 16: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them. -
Page 17: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9831/0100-6... -
Page 18: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 19 Notes: 9831/0100-6...
-
Page 20: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 21: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. -
Page 22: Main Component Locations
About the Product Description Main Component Locations Figure 3. A Lift arm B Carriage C Battery D ROPS (Roll-Over Protective Structure)/FOPS (Falling Object Protective Structure) cab E Hydraulic tow hitch (Agricultural machines only) F Mechanical tow hitch 9831/0100-6... -
Page 23: Product And Component Identification
Either get a replacement identification plate from your JCB Dealer or simply remove the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered. The machine and engine serial numbers can help identify exactly the type of equipment you have. - Page 24 560-80 536-70 LP 531T70 541T70 536T60 535T95 536T70 536T70 LP 550U80 560U80 Table 4. Digit 7 Engine Type JCB Dieselmax (Tier 4): 2 (T4F) 81kW 3 (T4F) 93kW 4 (T4F) 108kW 7 (T4F) 55kW 8 (T4F) 68kW A (T4F) 55kW...
- Page 25 H2/H3 Rockinger Fixed Clevis (Auto & Manual) H4/H5/H6 Rockinger Ladder Clevis (Top Position) H4b/H5b/H6b Rockinger Ladder Clevis (Bottom Position) H7/H8 Rockinger Ladder with Piton/ Ball Ø80 JCB Ladder with Clevis (Manual) JCB Piton Table 10. Item 531-70 541-70 536-60 535-95...
-
Page 26: Engine
About the Product Product and Component Identification Item 531-70 541-70 536-60 535-95 C Maximum Permitted Mass On Rear From 6,900 6,900 6,900 7,500 Axle 7,500 7,500 7,500 7,500 D Unbraked Towable Mass E Independently Braked Towable Mass 6,000 6,000 6,000 6,000 F Inertia Braked Towable Mass 3,500... - Page 27 About the Product Product and Component Identification Figure 6. A Engine data label B Stamp - cylinder block C Engine data label - cylinder block D Engine data label - rocker cover E Engine identification number F Injector codes label - rocker cover The data label includes the engine identification number.
-
Page 28: Axle(S)
About the Product Product and Component Identification Axle(s) For: 550-80 [T4F], 550U80 [T4F], 560-80 [T4F], 560U80 [T4F] ..........Page 15 Otherwise ..........................Page 15 (For: 550-80 [T4F], 550U80 [T4F], 560-80 [T4F], 560U80 [T4F]) The axles have a serial number stamped on a data plate label as shown. To view the front axle data plate remove the cover. -
Page 29: Gearbox
B Data plate - rear axle Gearbox For: 526-56 [T4F] ........................Page 16 For: 531-70 [T4F], 531T70 [T4F], 535-95 [T4F], 535T95 [T4F], 536-60 [T4F], 536-70 [T4F], 536-70LP [T4F], 536T60 [T4F], 536T70 [T4F], 536T70LP [T4F], 541-70 [T4F], 541T70 [T4F], 550-80 [T4F], 550U80 [T4F], 560-80 [T4F], 560U80 [T4F] ................ - Page 30 About the Product Product and Component Identification Figure 11. Power-shift Transmission A Data plate Figure 12. Syncro Shuttle Transmission A Data plate (For: 531-70 [T4F], 531T70 [T4F], 535-95 [T4F], 535T95 [T4F], 536-60 [T4F], 536-70 [T4F], 536-70LP [T4F], 536T60 [T4F], 536T70 [T4F], 536T70LP [T4F], 541-70 [T4F], 541T70 [T4F], 550-80 [T4F], 550U80 [T4F], 560-80 [T4F], 560U80 [T4F]) The gearbox has a serial number stamped on a data plate as shown.
-
Page 31: Operator Protective Structure
If the machine is used in any application where there is a risk of falling objects then a FOPS (Falling Object Protective Structure) must be installed. For further information, contact your JCB dealer. The FOPS has a data plate attached. The data plate indicates what level of protection the structure provides. - Page 32 Any damage or modification to the structure may invalidate the ROPS certification. If damage has occurred then an authorised JCB dealer should be consulted. A machine with a ROPS (Roll-Over Protective Structure) can be identified by referring to the cab identification plate.
- Page 33 Active carbon filters must be properly stored in a sealed plastic bag to preserve their functionality. • Use only genuine JCB filters and ensure that the filter is correctly installed. • Check the condition of the sealing material and have it repaired when required.
-
Page 34: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification Figure 17. - Page 35 About the Product Safety Labels Figure 18. 332/P4650-1 817/70014 817/70029 817/70040-2 Table 15. Safety Labels Item Part No. Description Qty. 817/70004 Warning. Burns to fingers and hands. Stay a safe distance away. 332/G7379 Pressure hazard. Read Operator’s Manual. 332/C9978 Run over hazard. Start the engine from the operator's seat only. Do not short across the terminals.
-
Page 36: Operator Station
Operator Station Operator Station Component Locations For: 526-56 [T4F] ........................Page 23 For: 531-70 [T4F], 531T70 [T4F], 535-95 [T4F], 535T95 [T4F], 536-60 [T4F], 536-70 [T4F], 536-70LP [T4F], 536T60 [T4F], 536T70 [T4F], 536T70LP [T4F], 541-70 [T4F], 541T70 [T4F], 550-80 [T4F], 550U80 [T4F], 560-80 [T4F], 560U80 [T4F] ................Page 24 (For: 526-56 [T4F]) Figure 19. - Page 37 About the Product Operator Station L Steer mode selectorRefer to: Steer Mode M Hydraulic tow hitch release Control (Page 97). N HVAC (Heating Ventilation Air Conditioning) P Control locks controlsRefer to: Heating, Ventilating and Air- Conditioning (HVAC) (Page 190). Q Accelerator pedalRefer to: Accelerator Pedal R Service brake pedalRefer to: Service Brake...
- Page 38 About the Product Operator Station Figure 20. A Steering wheelRefer to: Steering Wheel B Transmission Lever and Gear SelectionRefer to: (Page 85). Steering Wheel (Page 85). C Console switchesRefer to: Introduction D Steer mode selectorRefer to: Steer Mode (Page 1). Control (Page 97).
-
Page 39: Interior Switches
About the Product Interior Switches Interior Switches Ignition Switch The ignition key operates the four-position ignition switch. The ignition key can only be inserted or removed in position 0. If the engine fails to start, the ignition key must be returned to position 0 before the starter motor is re-engaged. Do not operate the starter motor for more than 20s without the engine firing. -
Page 40: Cab Interior Light
About the Product Interior Switches 0 = Off I = Slow II = Fast Windscreen Washer Push the button to activate the windscreen washer. Allow the stalk to spring back to central position when finished. Headlights Flash Lift the stalk upwards to flash the headlights. Allow the stalk to spring back to central position when finished. Main Beam When the road lights are switched on via main switch on console, push the stalk downwards to turn on the main beam. - Page 41 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
Need help?
Do you have a question about the 526-56 and is the answer not in the manual?
Questions and answers