Related Manuals for jcb 525-60
Summary of Contents for jcb 525-60
- Page 1 OPERATOR'S MANUAL COMPACT LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK) 525-60 EN - 9821/9100 ISSUE 5 - 06/2016 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
- Page 2 Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
- Page 3 Notes: 9821/9100-5 Find manuals at https://best-manuals.com...
-
Page 4: Table Of Contents
Table of Contents Contents Page No. Acronyms Glossary ............................viii Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................1 Cross References ..........................2 Safety Safety - Yours and Others ........................3 Safety Warnings ............................ - Page 5 Table of Contents Air-Conditioning ........................... 22 Window Heater ........................... 22 Controls Isolation ..........................22 Hydraulic Function ..........................22 Hydraulic Mode ........................... 22 Hydraulic Venting ..........................22 Hydraulic Tow Hitch ..........................23 Reverse Fan ............................23 Rear Window Wiper ..........................23 Roof Window Wiper ..........................
- Page 6 Table of Contents Preparing for Travel General ..............................56 Preparing for Road Travel ........................56 Preparing for Worksite Travel ......................58 Smooth Ride System (SRS) ....................... 58 Beacon ..............................59 Safety Equipment Control Lock ............................61 Drive Controls Steering Wheel ........................... 62 Steering Column ..........................
- Page 7 Table of Contents Working on Slopes ........................... 114 Heating, Ventilating and Air-Conditioning (HVAC) General .............................. 116 Air-Conditioning Controls ........................116 Face Level Fan ..........................117 Battery Isolator General .............................. 118 Fire Extinguisher General .............................. 119 Moving a Disabled Machine General .............................. 120 Jump-Starting the Engine .........................
- Page 8 Put into Storage ..........................186 During Storage ..........................186 Take out of Storage .......................... 187 Security General .............................. 188 JCB Plantguard ..........................188 Construction Equipment Security and Registration Scheme (CESAR) ..........188 LiveLink ............................. 188 Maintenance Introduction General .............................. 189 Owner/Operator Support ........................
- Page 9 Table of Contents Operator Station General ............................. 214 Operator Protective Structure ......................214 Seat ..............................214 Seat Belt ............................214 Controls ............................. 215 Engine General ............................. 216 Oil ..............................216 Drive Belt ............................218 Air Filter General ............................. 219 Outer Element ..........................219 Dust Valve ............................
- Page 10 Table of Contents Technical Data Static Dimensions Dimensions ............................243 Weights ............................. 244 Visibility Diagrams ..........................245 Performance Dimensions General .............................. 248 Boom Dimensions and Performance ....................248 Towing Weights ..........................248 Noise Emissions General .............................. 250 Noise Data ............................250 Vibration Emissions General ..............................
-
Page 11: Acronyms Glossary
Table of Contents Acronyms Glossary Auxiliary Relief Valve CESAR Construction Equipment Security and Registration Diesel Exhaust Fluid Electronic Control Unit FEAD Front End Accessory Drive FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning International Organization for Standardization Liquid Crystal Display Light Emitting Diode LLMC Longitudinal Load Moment Control... -
Page 12: Introduction
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured. -
Page 13: Cross References
Introduction About this Manual Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. For example: Refer to: Introduction >... -
Page 14: Safety
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them. -
Page 15: General Safety
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9821/9100-5... -
Page 16: Clothing And Personal Protective Equipment (Ppe)
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer. - Page 17 Notes: 9821/9100-5...
-
Page 18: About The Product
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced. -
Page 19: Description
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available. -
Page 20: Main Component Locations
About the Product Description Main Component Locations Figure 3. A Hydraulic tow hitch (option) B Mechanical tow hitch (option) C Boom D ROPS (Roll-Over Protective Structure)/FOPS (Falling Object Protective Structure) cab E Door F Carriage 9821/9100-5... -
Page 21: Product And Component Identification
Either get a replacement identification plate from your JCB Dealer or simply remove the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered. The machine and engine serial numbers can help identify exactly the type of equipment you have. -
Page 22: Engine
55kW KOHLER T4F 81kW JCB T4F 93kW JCB T4F 108kW JCB T4F 58kW HAR N/A Reserved: 68kW HAR TURBO Reserved: 55kW JCB T4F 55kW KOHLER- Non-regulated 63kW JCB T2 74.2kW JCB T2 85kW JCB T3 97kW JCB T3 74.2kW JCB T3... -
Page 23: Axle
About the Product Product and Component Identification Figure 5. A Engine data label Axle The axles have a serial number stamped on a data plate label as shown. Figure 6. A Data plate - front axle Figure 7. B Data plate - rear axle Gearbox The gearbox has a serial number stamped on a data plate as shown. -
Page 24: Operator Protective Structure
If the machine is used in any application where there is a risk of falling objects then a FOPS (Falling Object Protective Structure) must be installed. For further information, contact your JCB dealer. The FOPS has a data plate attached. The data plate indicates what level of protection the structure provides. - Page 25 Any damage or modification to the structure may invalidate the ROPS certification. If damage has occurred then an authorised JCB dealer should be consulted. A machine with a ROPS (Roll-Over Protective Structure) can be identified by referring to the cab identification plate.
-
Page 26: Safety Labels
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. 9821/9100-5... -
Page 27: Safety Label Identification
About the Product Safety Labels Safety Label Identification Figure 11. 817/70011 817/70010 817/70040-2 817/70014 817/70029 817/70008 332/P4679 332/C9978 332/F5855-1 9821/9100-5... - Page 28 About the Product Safety Labels Table 8. Safety Labels Item Part No. Description Qty. 817/70014 Warning. Read the Operator’s Manual before you operate the machine. 817/70029 Crush hazard. Wear seat belt. 817/70040 Electrical hazard. Stay a safe distance away from power lines. 817/70011 Fall from raised attachment.
-
Page 29: Operator Station
About the Product Operator Station Operator Station Component Locations Figure 12. A Steering wheel Refer to: Operation > Drive B Transmission lever and gear selection Controls > Steering Wheel (Page 62). C Steer mode selector Refer to: Operation > Drive D Steering column adjustment Refer to: Controls >... - Page 30 About the Product Operator Station J Handbrake/parkbrake mini lever Refer to: K Hand throttle controls Refer to: Operation Operation > Drive Controls > Park Brake > Drive Controls > Hand Throttle Control (Page 65). (Page 62). L Travel speed selector Refer to: Operation M Load charts >...
- Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...
Need help?
Do you have a question about the 525-60 and is the answer not in the manual?
Questions and answers