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OPERATOR'S MANUAL LOADALL (ROUGH TERRAIN VARIABLE REACH TRUCK) 530-110, 530-70 EN - 9821/7850 ISSUE 4 - 08/2018 THIS MANUAL SHOULD ALWAYS STAY WITH THE MACHINE...
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Operator's Manual. You must understand and follow the instructions in the Operator's Manual. If you do not understand anything, ask your employer or JCB dealer to explain it. OPERATOR'S Do not operate the machine without an Operator's...
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Notes: 9821/7850-4 Find manuals at https://best-manuals.com...
Table of Contents Contents Page No. Acronyms Glossary ............................Introduction About this Manual Model and Serial Number ........................1 Using the Manual ..........................1 Left-Hand Side, Right-Hand Side ......................1 Cab/Canopy ............................1 Cross References ..........................2 Safety Safety - Yours and Others ........................3 Safety Warnings ............................
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Table of Contents Air-Conditioning ........................... 20 Fan Switch ............................20 Reverse Fan ............................20 Operation Introduction General ..............................21 Operating Safety General ..............................22 Worksite Safety ........................... 24 Risk Assessment ..........................25 Walk-Around Inspection General ..............................28 Entering and Leaving the Operator Station General ..............................
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Table of Contents Instruments Instrument Panel ..........................53 Getting the Machine Moving General ..............................55 Slopes General ..............................57 Driving on Slopes ..........................57 Working on Slopes ..........................58 Operating Levers/Pedals General ..............................60 Control Layouts ........................... 60 Boom Controls ............................ 60 Chassis Levelling Controls .........................
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Table of Contents Low Fuel Levels ..........................92 Filling the Tank ............................ 92 Attachments Working with Attachments Introduction ............................93 Attachments for your Machine ......................93 Connecting/Disconnecting Hydraulic Hoses ..................94 Tool Carrier General ..............................99 Quick-fit Carriage General .............................. 102 Shovels Standard Shovel ..........................
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Table of Contents Maintenance Positions General .............................. 131 Maintenance Position - Boom Lowered .................... 131 Maintenance Position - Boom Raised ....................132 Service Points General .............................. 134 Access Apertures General .............................. 139 Battery Cover ............................ 139 Engine Compartment Cover ......................139 Boom Rear Cover ..........................
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Table of Contents Gearbox Oil ..............................168 Axles General ............................. 169 Oil ..............................169 Hubs Oil ..............................171 Wheels General ............................. 172 Tyres General ............................. 174 Propshafts General ............................. 176 Hydraulic System General ............................. 177 Services ............................178 Oil ..............................178 Cylinders / Rams ..........................
Table of Contents Acronyms Glossary Four Wheel Drive Diesel Exhaust Fluid Electronic Control Unit Exhaust Gas Recirculation FEAD Front End Accessory Drive FOPS Falling Object Protective Structure HVAC Heating Ventilation Air Conditioning LLMI Longitudinal Load Moment Indicator Load Moment Indicator ROPS Roll-Over Protective Structure Revolutions Per Minute...
Particular attention must be given to all the safety aspects of operating and maintaining the machine. If there is anything you are not sure about, ask your JCB dealer or employer. Do not guess, you or others could be killed or seriously injured.
Introduction About this Manual Cross References In this manual, cross references are made by presenting the subject title in blue (electronic copy only). The number of the page upon which the subject begins is indicated within the brackets. For example: Refer to: Cross References (Page 2).
If you do not fully understand the warning messages, ask your employer or JCB dealer to explain them. Safety is not just a matter of responding to the warnings. All the time you are working on or with the machine you must be thinking of what hazards there might be and how to avoid them.
Lightning can kill you. Do not use the machine if there is lightning in your area. Machine Modifications This machine is manufactured in compliance with prevailing legislative requirements. It must not be altered in any way which could affect or invalidate its compliance. For advice consult your JCB dealer. 9821/7850-4...
Introduction Safety Clothing and Personal Protective Equipment (PPE) Do not wear loose clothing or jewellery that can get caught on controls or moving parts. Wear protective clothing and personal safety equipment issued or called for by the job conditions, local regulations or as specified by your employer.
Product Compliance Your JCB product was designed to comply with the laws and regulations applicable at the time of its manufacture for the market in which it was first sold. In many markets, laws and regulations exist that require the owner to maintain the product at a level of compliance relevant to the product when first produced.
For more information, contact your JCB dealer. Optional Equipment and Attachments A wide range of optional attachments are available to increase the versatility of your machine. Only the JCB approved attachments are recommended for use with your machine. Contact your JCB dealer for the full list of approved attachments available.
About the Product Description Main Component Locations Figure 3. A Lift arm B Carriage C Battery D ROPS (Roll-Over Protective Structure)/FOPS (Falling Object Protective Structure) cab 9821/7850-4...
About the Product Product and Component Identification Product and Component Identification Machine Figure 4. A Lift arm B Carriage C Battery D ROPS/FOPS cab Engine The engine data labels are attached to the cylinder block as shown. Figure 5. A Engine data label - rocker cover B Engine identification number 9821/7850-4...
About the Product Product and Component Identification C Stamp The data label includes the engine identification number. Table 1. Example of the engine identification number 320/40001 00001 Digit 3-10 12-16 17-18 Table 2. Explanation of the engine identification number Digit Explanation Engine type.
WARNING Do not use the machine if the falling objects protection level provided by the structure is not sufficient for the application. Falling objects can cause serious injury. Your machine is installed with a FOPS (Falling Object Protective Structure) for protection from risk of falling objects. For further information, contact your JCB dealer. 9821/7850-4...
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Any damage or modification to the cab structure may invalidate the ROPS certification. If damage has occurred then an authorised JCB dealer should be consulted. A machine with a ROPS (Roll-Over Protective Structure) can be identified by referring to the cab identification plate.
Keep all of the safety labels clean and readable. Replace a lost or damaged safety label. Make sure the replacement parts include the safety labels where necessary. Each safety label has a part number printed on it, use this number to order a new safety label from your JCB dealer. Safety Label Identification Figure 10.
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About the Product Safety Labels Table 3. Safety Labels Item Part No. Description Qty. 817/70011 Fall from raised attachment. Do not stand or ride on the bucket or forks. 334/Y5240 Do not sit here. 9821/7850-4...
About the Product Operator Station Operator Station Component Locations Figure 11. A Steering wheelRefer to: Steering Wheel B Warning clusterRefer to: Instruments (Page 50). (Page 53). C Auxiliary socket D Multi-purpose switch Refer to: Drive Controls (Page 50). E Instrument panelRefer to: Instruments F Ignition switchRefer to: Introduction (Page 1).
About the Product Interior Switches Interior Switches Ignition Switch The ignition key operates the four-position ignition switch. The ignition key can only be inserted or removed in position 0. If the engine fails to start, the ignition key must be returned to position 0 before the starter motor is re-engaged. Do not operate the starter motor for more than 20 s without the engine firing.
About the Product Interior Switches 0 = Off I = Slow II = Fast Headlights Flash Lift the stalk upwards to flash the headlights. Allow the stalk to spring back to central position when finished. Main Beam When the road lights are switched on via main switch on console, push the stalk downwards to turn on the main beam.
About the Product Console Switches Console Switches General The installed switches and their positions can change according to the specification of the machine. Each switch has a graphic symbol to show the function of the switch. Before you operate a switch, make sure that you understand its function.
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