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A SIGNATURE CUT, TRUSTED FOR OVER 100 YEARS SAFETY, OPERATION & MAINTENANCE MANUAL LF Series - Lightweight Fairway Mower LF550 / LF570 – 2WD & 4WD KUBOTA D1803-M-DI-E3B BAU / DDF / DDG Series KUBOTA D1803-CR-E5B BAV / BAY / BAW / CAA Series...
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1Con tents This manual contains adjustment, maintenance, and Before you operate your machine, you and each operator troubleshooting instructions for your new Jacobsen you employ should read the manual carefully in its machine. This manual should be stored with the entirety.
IMPORTANT ______________________________________________________________ 2Introduction The Jacobsen LF550 / LF570 with a Diesel engine is a self propelled fairway mower. The hydraulic systems are for the traction drive, steering, lift - lower and the cutting unit drive. If you follow all instructions in this manual, you increase the life of your mower and keep its maximum performance.
INTRODUCTION 2 PRODUCT IDENTIFICATION TEST ____________________________________________ Mower Serial number plate A Maximum Front Axle Load in Kg B Gross vehicle Weight in Kg West Road Ransomes Europark C Maximum Rear Axle Load in Kg Ipswich IP3 9TT England D Power in kw E Date code F Machine type (Designation) G Product code...
Add items that can not be easily separated into different materials to the “General discarded materials” area. • Do not burn the discarded materials Change the mower records to show that the mower is not in service and is discarded. Supply this serial number to Jacobsen Warranty Department to close their records. en-5...
Know the location and correct operation of controls. Operators without experience must receive instruction from another person that knows the correct operation of the equipment before you operate the mower. Only use parts, accessories and attachments approved by Jacobsen. 3.1.1 SAFE OPERATION _________________________________________________________ Read the Operator’s Manual and other training material.
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3 SAFETY 3.1.3 OPERATION ______________________________________________________________ Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Never carry passengers. Keep bystanders or animals away from the mower. Disengage all drives and engage the parking brake before you start the engine.
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ROPS. Do not remove the ROPS from the mower. Jacobsen must approve any changes to the ROPS. 3.1.5 SAFE HANDLING OF FUELS ________________________________________________ The fuel and the fuel vapors are flammable. Use caution when you add the fuel to the mower. The fuel vapors can cause an explosion.
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Replace worn or damaged parts for safety. Replace damaged or worn labels. Only use parts, accessories and attachments approved by Jacobsen. To decrease the fire hazard, remove materials that burn from the engine, muffler, battery tray and fuel tank area.
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4. Never carry passengers. 5. Never operate the equipment without a correctly fastened grass deflector in position. If additional information or service is needed, contact your Authorized Jacobsen Dealer. Your Dealer knows the current methods to service this equipment. en-10...
4 SPECIFICATIONS ENGINE SPECIFICATIONS __________________________________________________ 4Specifications Make Kubota Tier 4 Interim (T4I) Engine Tier 4 Final/Stage V (T4F/Stage 5) Engines Model D1803-M-DI-E3B V2403-M-DI-E3B D1803-DICR-E4B V2403-DICR-E4B/E5B V1505-CR-TE5 Type Four cycle, liquid cooled, Diesel Number of Cylinders Bore and 3.43 in. (8.7 cm) x 4.03 in. (10.24 cm) 3.07 in (78mm) X 3.09 Stroke in (78.4mm)
SPECIFICATIONS 4 DIMENSIONS AND WEIGHTS ________________________________________________ LF550 / LF570 A - Width of Cut 100 inch (254.0 cm) B - Maximum Width 115 inch (292.1 cm) C - Transport Width 87 inch (220.9 cm) D - Height ROPS frame in the vertical position 88 inch (223.5 cm) E - Height ROPS frame folded 61 inch (155.2 cm)
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4 SPECIFICATIONS A (LF550 / LF570) B (LF550 / LF570) en-13...
SPECIFICATIONS 4 SLOPES _________________________________________________________________ DO NOT USE ON SLOPES GREATER THAN 18.3°. The 18.3° slope was calculated with static stability measurements according to the requirements of BS EN ISO 5395-3. CUTTING UNIT SPECIFICATION ______________________________________________ LF550 / LF570 Blade Length 22 in. (55.9 cm) Number of cutting units LF550 Height of cut 3/8 to 3/4 in.
4 SPECIFICATIONS ACCESSORIES ___________________________________________________________ 4.9.1 LF550/LF570 CUTTING UNITS _______________________________________________ Left Hand 7 Blade Reel 62839 (3 Required) Right Hand 7 Blade Reel 62840 (2 Required) Left Hand 9 Blade Reel 62855 (3 Required) Right Hand 9 Blade Reel 62856 (2 Required) Left Hand Vertical Mower 67894 (3 Required) Right Hand Vertical Mower 67895 (2 Required) 4.9.2 LF570/LF570 CUTTING UNITS _______________________________________________...
LED Light Kit (One Light) : 4238642 4.10 SUPPORT LITERATURE ____________________________________________________ Contact your Jacobsen Dealer for a complete listing of literature available for your mower. Safety, Operation, & Maintenance Manual: 4358526 Mower Parts Manual: 4358527 Tier 4 Final / Stage 5 D1803 / V2403 Engine Parts Manual: 4299117 Tier 4 Interim Engine Parts Manual: 4358529 Service &...
5 LABELS SAFETY LABELS__________________________________________________________ 5Labels Understand the purpose of these labels. The labels are important to the safe operation of the mower. REPLACE THE DAMAGED labels IMMEDIATELY. DANGER To prevent injury while you do work on the battery: Connect the negative (BLACK) wire after the positive (RED) wire.
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LABELS 5 Read the Manual.WARNING Always use the seat belt with the ROPS frame in the vertical and locked position. 5002952 4326718 WARNING • Read the manual. Do not allow anyone without training to use the mower. • Keep the shields in position and hardware fastened. •...
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5 LABELS NOTICE DO NOT USE START ASSIST FLUIDS Start assist fluids in the air intake system can be explosive or cause an engine condition that is not controlled and can cause engine damage. 4181861 WARNING Do not use on slopes greater than 18° 18°+ 4326713 WARNING...
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6 CONTROLS 6.2.1 IGNITION SWITCH _________________________________________________________ The ignition switch has three positions, OFF, RUN and START. In the RUN position, the controller program is active and input and output circuits are monitored. START 6.2.2 PARKING BRAKE SWITCH __________________________________________________ To engage the parking brake, press the front of the switch. Parking brake light on LDU (See 6.2.9) will turn on.
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CONTROLS 6 6.2.4 PTO SWITCH _____________________________________________________________ The PTO switch is a 2-position switch to engage and to disengage the cutting units. The PTO switch must be in the OFF position to start the engine. Press the front part of the switch to move the switch to the ON position. When the PTO switch is in the ON position, the light in the switch is on, the cutting units are engaged and the joystick is set to automatic mode.
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6 CONTROLS 6.2.7 JOYSTICK _______________________________________________________________ The joystick controls the cutting units lift and lower. The joystick operates in automatic or manual mode. Push the joystick to lower the cutting units or pull the joystick to lift the cutting units. Manual Mode - Set the PTO switch in the OFF (down) position to set the joystick in manual mode.
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CONTROLS 6 6.2.9 12 VOLT ACCESSORY OUTLET ______________________________________________ The 12 Volt accessory outlet found inside the armrest storage tray supplies power to 12 Volt accessories. Only use the 12 Volt outlet with the engine started to prevent a drained battery. 12 VOLT CAUTION The 12 Volt accessory outlet is protected by a 10-Amp fuse.
The LDU operates in one of two modes, Operator Mode (Normal Operation) and JACOBSEN Maintenance Mode. The use of Maintenance Mode needs a four digit pin number. See Section 9.2 for...
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CONTROLS 6 The red hydraulic-level light indicates a low-fluid level in the hydraulic tank. Immediately stop the engine. Visually inspect the mower for indications of leaks around connections, hoses and hydraulic components. Return the mower to the service area for maintenance. WARNING The hydraulic fluid is under pressure.
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6 CONTROLS 6.3.2 ALARM SCREENS_________________________________________________________ There are six alarm screen displays to tell the operator or technician of a problem that must be corrected. When the engine oil pressure is less than 7 psi (0.48 BAR), the Low Oil Pressure screen is LOW OIL shown on the LDU.
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To enter Maintenance Mode, press the LDU button until the ENTER PIN screen is shown on the LDU. Use the joystick to change the numbers and the LDU button to move to the next number. When the correct pin is entered, Maintenance Mode is active. See Section 9.2 for Maintenance Mode. JACOBSEN LDU-A MCU-A...
6 CONTROLS TRACTION PEDAL_________________________________________________________ The traction pedal controls the movement of the mower. Press the front of the pedal to move in the forward direction. Press the rear part of the pedal to move in the reverse direction. When traction Forward pedal is not pressed, the pedal will return to the NEUTRAL position.
CONTROLS 6 6.6.2 PREMIUM SEAT CONTROLS ________________________________________________ The seat has four controls to adjust for the operator. WARNING To prevent injuries, DO NOT adjust the seat while you operate the mower. Only adjust the seat with the mower stopped and parking brake engaged.
7 OPERATION DAILY INSPECTION________________________________________________________ 7Operation CAUTION The inspection must be done each day when the engine is turned off and all fluids are cold. Lower the cutting units to the ground, engage the parking brake, stop the engine and remove the ignition key. Do a visual inspection of the mower.
OPERATION 7 INTERLOCK SYSTEM ______________________________________________________ The Interlock System prevents the engine from starting unless the parking brake switch is in the ON position, the traction pedal is in the NEUTRAL position and the PTO switch is in the OFF position. The system stops the engine if the operator leaves the seat with the PTO switch in the ON position, traction pedal out of the NEUTRAL position or the parking brake switch in the OFF position.
7 OPERATION OPERATING PROCEDURE __________________________________________________ WARNING This mower has a folding Roll Over Protection Structure (ROPS). Always wear the seat belt with the ROPS frame in the vertical and locked position. Never wear the seat belt with the ROPS in the folded position. If the mower is over turning and the ROPS is in the vertical and locked position, hold the steering wheel.
OPERATION 7 STARTING THE ENGINE ____________________________________________________ Start the engine with the operator in the seat, the PTO switch in the OFF position and the parking brake switch in the ON position. Remove your foot from the traction pedal. Always wear the seat belt with the ROPS frame in the vertical and locked position.
7 OPERATION DRIVING _________________________________________________________________ Read and follow all safety instructions contained in this manual when you drive the mower. When you operate in the reverse direction, look behind you to make sure you have a clear path. IMPORTANT: Equipment must meet the current regulations to be driven on the public roads. Push the PTO switch to the OFF position and lift the cutting units to the transport position.
OPERATION 7 MOWING ON SLOPES ______________________________________________________ The mower is made to have good traction and to have good balance. Operate the mower with caution when you drive on a gradient. If you drive on wet grass, the traction and steering control of the mower is decreased.
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7 OPERATION How to calculate a slope: Tools Required: Level (A), either 1 yard, or 1 meter long. Tape measure (B). Use the level (A) and position it horizontally to measure the distance (C) with tape measure (B). Use the chart to calculate the slope angle or the percentage grade of the slope (D).
NOTICE When you tow the mower, do not drive more than 2 mph (3.2 km/hr). Jacobsen recommends that you do not tow Release the mower for long distances. Position...
8 MAINTENANCE AND LUBRICATION CHARTS MAINTENANCE CHART 8Maintenan ce and Lub ricatio n Charts Mower Service Interval Chart Interval Item Section First 50 Hours • Replace engine oil See Section 9.4 See Section 9.4 • Replace engine oil filter • Replace hydraulic oil filter See Section 9.14 •...
Neutral position to enter Maintenance Mode. NOTE: The Maintenance Mode PIN can be changed to a different number. Contact your Jacobsen Dealer or Jacobsen Technical Support at (1-800-848-1636 Option 2) for instructions. en-45...
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MAINTENANCE 9 9.2.1 MAXIMUM MOW SPEED ____________________________________________________ To set the maximum mow speed, press forward or backward on the joystick until the SET MAX MOW SPEED? screen is shown on the LDU. Press the LDU button to enter SET MAX the set mode.
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9 MAINTENANCE 9.2.6 SWITCH STATUS__________________________________________________________ Shows the current switch settings to identify a possible problem with the switch. A status of 0 SWITCH STATUS indicates the switch is in the OFF position. A status of 1 indicates the switch is in the ON 0100 0100 position.
• Refer to the Engine manual for specified maintenance intervals. If the injection pump, injectors or the fuel system need service, contact your Jacobsen Dealer. NOTICE The mower operates and cuts correctly at the preset governor setting. Do not change the engine governor setting or over speed the engine.
9 MAINTENANCE ENGINE OIL ______________________________________________________________ Check engine oil level Check the engine oil level before you start the engine or at least five minutes after you stop the engine. Park the mower on a level surface. Remove the dipstick, clean the dipstick with a cloth and replace in position.
MAINTENANCE 9 ENGINE AIR FILTER________________________________________________________ Check the service indicator each day. If the red band become visible in the window, replace the filter elements. Dust Valve Do not remove the elements to inspect or clean. Removal of Filter Housing the filter that is not necessary increases the risk of dust and other particles to enter the engine.
9 MAINTENANCE FUEL SYSTEM ____________________________________________________________ Water Separator (T4F/Stage 5 Engine Only) Tier 4 Final & Stage Engine Fuel Routing Hand If the water is not removed from the fuel, damage to the Pump fuel-injection system can occur. When the WATER IN Vent FUEL screen is shown on the LDU or every 100 hours, Vent...
MAINTENANCE 9 BATTERY ________________________________________________________________ Before you service the battery, make sure the ignition switch is in the OFF position and the key is removed. CAUTION When you service the battery, always use the tools with insulation, wear protective glasses and protective clothing. Discard used batteries as shown in your local regulations.
9 MAINTENANCE CHARGE THE BATTERY __________________________________________________________ WARNING Charge the battery in an area with good airflow. The battery can release hydrogen gas that is explosive. To prevent an explosion, keep any device that can cause sparks or flames away from the battery. When the battery charger is turned on, to prevent injury, stay away from the battery.
MAINTENANCE 9 9.11 DIESEL PARTICULATE FILTER (T4F/STAGE 5 ENGINES ONLY) ____________________ During the operation of the mower, the level of particle material will increase in the Diesel Particulate Filter (DPF) system. The periodic Regen of the DPF system is needed to remove particle material. During an Active or Parked Regen, the engine will use more fuel.
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9 MAINTENANCE Parked Regen State - When a Parked Regen is needed, the Regen Request light will flash and the Tier 4 Service JACOBSEN LDU-A MCU-A Message screen is shown on the LDU. Park the mower on concrete or gravel to prevent damage to the turf.
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MAINTENANCE 9 A Regen cycle that is not completed will move the engine through six different levels of control. Level 0 - Normal operation of mower with Passive Regen. When particles reach the Active Regen level, the engine controller will change to Level 1. When the engine controller is at Level 0, the Active and Parked Regen is disabled. Level 1 - Engine will enter Active Regen state unless the REGEN INHIBITED screen is shown on the LDU.
9 MAINTENANCE 9.12 HYDRAULIC HOSES ______________________________________________________________ WARNING To prevent injury from the hot, high pressure oil, never use your hands to check for oil leaks. Use the paper or cardboard to find leaks. The hydraulic fluid pressure can have enough force to enter your skin. If hydraulic fluid has entered your skin, a doctor must remove the hydraulic fluid surgically within a few hours or gangrene can occur.
MAINTENANCE 9 9.13 HYDRAULIC FLUID ________________________________________________________ Drain and replace the hydraulic oil if one of the following occur. • Component failure • Water or foam is in the hydraulic fluid • The hydraulic fluid has a rancid odor (indication of high heat) •...
Check and tighten the engine fan belt every 100 hours and replace the belt every 500 hours. Replace the clamps and hoses every two years. Have your Jacobsen Dealer check the cooling system if you need to add coolant more than one time a month or you add more than a quart of coolant at a time.
MAINTENANCE 9 9.18 FOLDING ROPS ___________________________________________________________ A folding Roll Over Protective Structure (ROPS) is included with this mower. Inspect the ROPS periodically for loose hardware or damage. CAUTION Keep the ROPS hardware correctly fastened. Do not do welding operations, drill, change or bend the ROPS. Replace damaged ROPS.
9 MAINTENANCE 9.19 TO BACKLAP THE REELS __________________________________________________ WARNING To prevent injury, keep hands, feet and clothing away from rotating reels. Never operate the engine without enough ventilation or in an enclosed area. The carbon monoxide in the exhaust fumes can increase to dangerous levels. Check the reel and the bedknife to determine if backlapping or 7 Gang Rear Reel grinding will restore the cutting edge.
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MAINTENANCE 9 Important: The speed control valves limit reverse speed only. Once the desired reverse speed has been set the valves can remain in this position for normal mowing. If full reverse speed is needed, for instance during operation of vertical mowers, the valve can be fully closed (turn clockwise).
• Check the interlock system, fuses and circuit breakers at normal intervals. If the interlock system does not operate correctly and you can not correct the problem, contact an authorized Jacobsen Dealer. • Keep the wiring harness away from hot surfaces and moving parts.
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MAINTENANCE 9 T4I Engines: A circuit breaker, five fuses and two relays found by the controllers and on the fuel tank are used to protect the mower circuits. NOTICE For factory help with controller problems, give the hardware revision and software version found on the controller. The replacement controllers with higher revision levels will be compatible.
Clean all plastic or rubber parts with a weak soap solution or use commercially available rubber cleaners. To keep the original high polish of the fiberglass parts, wax with a good grade of one-step cleaner wax. Repair damaged metal surfaces and use Jacobsen touch-up paint. Apply wax to the equipment for maximum paint protection.
MAINTENANCE 9 9.22 MOWER STORAGE ________________________________________________________ General • Clean the mower and lubricate. Repair and paint damaged or open metal. • Inspect the mower, tighten all hardware, replace worn or damaged components. • Drain and fill the radiator. • Clean the tires and keep the mower so that the load is not on the tires. If the mower is not on the jack stands, check tires at normal intervals and add air when needed.
Always use the jack stands. A qualified technician must always do adjustments and maintenance. If the correct adjustments can not be made, contact your Jacobsen Dealer. Inspect the equipment according to the maintenance schedule and keep complete records. Keep the equipment clean.
ADJUSTMENTS 10 10.3 STEERING ADJUSTMENT ___________________________________________________ Steering Toe-In Adjustment Turn the rear wheels to the straight position. Tie Rod Loosen the jam nuts on both ends of the tie rod. Rotate the tie rod to get the correct toe-in. the Toe- in must not be more than +1/16 inch (+ 0.15 cm).
10 ADJUSTMENTS 10.5 ARMREST HEIGHT ADJUSTMENT ___________________________________________ The armrest has four available height settings for the operator. To adjust standard seat armrest height: Stop the engine and remove the key. Remove the armrest hardware from the bracket on Armrest the right side of the seat. Hardware Lift or lower the armrest as needed until another set of holes in the armrest bracket align with the seat...
ADJUSTMENTS 10 10.6 ARMREST PIVOT __________________________________________________________ 1. Adjust the plunger as required so that the plunger button stops the armrest at both ends of armrest pivot slots. The plunger body must not contact the armrest pivot. Do not use the plunger to increase the pivot tension.
10 ADJUSTMENTS 10.8 BEDKNIFE ADJUSTMENT __________________________________________________ Read Section 10.7 before you adjust the reel. LF570 / LF577 Start the adjustment at the leading end of the reel, Reel Adjuster followed by the trailing end. The leading end of the reel blades is that end which moves over the bedknife first during normal reel rotation.
ADJUSTMENTS 10 10.10 DOWN PRESSURE_________________________________________________________ Each reel has a down pressure spring. Down pressure 8-15/16 in. improves the cutting quality by contact between the reel Ball (22.7 cm) and ground. Check and adjust the down pressure any Joint time the HOC is changed or to improve the cut for the best performance.
10 ADJUSTMENTS 10.11 FLASH ATTACH _________________________________________________________ ™ Installing Cutting units Put each cutting unit in front of the lift arm. Lift the lift arm and put the cutting unit so that the yoke is aligned to the swivel housing. Carefully lower the lift arm on the yoke.
ADJUSTMENTS 10 10.12 BEDKNIFE ADJUSTER SPRING ______________________________________________ For correct operation, the bedknife adjuster spring must be compressed to 1-7/16 to 1-1/2 in. (3.65 to 3.8 cm). To adjust the spring compression, loosen or tighten the locknut to get 1-7/16 to 1-1/2 in. a distance of 1-7/16 to 1-1/2 in.
Jacobsen uses Grade 5 (Inch) and Grade 8.8 (Metric) Plated bolts, unless a note is given. Always check the marks on the head of the bolts for the bolt grade. For tightening plated bolts, use the value given for lubricated.
11.1 GENERAL ________________________________________________________________ 11Prob lem Solving The problem solution chart lists basic problems that can occur during start and operation of the mower. For complete information about the hydraulic and electrical systems, contact your Jacobsen Dealer. Problem Possible Cause Action Parking brake switch OFF, traction Check the interlock and start procedure.
11 PROBLEM SOLVING 11.2 CONTROLLER ____________________________________________________________ The Mower Controller is a solid state device that monitors and controls the electrical functions of the mower. The controller receives the input signals from switches and sensors in the mower. The controller sends the output signals to operate relays, solenoids and warning lights.
QUALITY OF CUT 12 12.1 QUALITY OF CUT PROBLEM SOLVING________________________________________ 12Quality of Cut Make a “test cut” to check the performance of the mower before you start the repairs. This area must have turf conditions that are known and do not change across the area. This type of area allows an accurate inspection of the perfomance of the mower to be made.
12 QUALITY OF CUT 12.3 MARCELLING ____________________________________________________________ Marcelling is a repeated pattern of different cutting heights, that causes an appearance that is like a wave. In most cases, the wave tip-to-tip distance is 2 in. (5 cm) or less. NOTE: Arrow indicates direction of travel. Probable Cause Remedy The cut (ground) speed is higher than normal.
QUALITY OF CUT 12 12.4 STEP CUTTING____________________________________________________________ Step cutting occurs when grass is cut higher on one side of a cutting unit than the other side. Step cutting can occur when one cutting unit is higher than another cutting unit. The wear of mechanical parts or an incorrect roller adjustment can cause step cutting.
12 QUALITY OF CUT 12.5 SCALPING _______________________________________________________________ Scalping is a condition in which areas of grass are cut shorter than the adjacent areas. The area can be light green or brown. A low HOC setting or turf that is not level can cause scalping.
QUALITY OF CUT 12 12.6 STRAGGLERS ____________________________________________________________ Stragglers are separated blades of grass that are not cut, or are cut incorrectly. NOTE: Arrow indicates direction of travel. Probable Cause Remedy Edge of the cutting blade(s) are not sharp. Sharpen the blade(s). The bedknife is not adjusted correctly.
12 QUALITY OF CUT 12.7 STREAKS ________________________________________________________________ A streak is a line of grass that is not cut. The cause of a streak can be a damaged blade. NOTE: Arrow indicates direction of travel. Probable Cause Remedy The bedknife is damaged. Replace the bedknife.
QUALITY OF CUT 12 12.8 WINDROWING ____________________________________________________________ Windrowing is the deposit of clippings increased at one end of cutting unit(s) or between cutting units. Windrowing can make a line in the direction of travel. NOTE: Arrow indicates direction of travel. Probable Cause Remedy The grass is higher than the level at which the mower...
12 QUALITY OF CUT 12.9 RIFLING OR TRAMLINING __________________________________________________ Rifling or tramlining is a pattern of different cutting heights that gives the grass an appearance like a wave. This appearance is normally because of heavy contact points across a reel and bedknife. NOTE: Arrow indicates direction of travel.
QUALITY OF CUT 12 12.10 MISMATCHED CUTTING UNITS ______________________________________________ Mismatched cutting units is a pattern of different cutting heights, that gives the grass a stepped cut appearance. This appearance is normally because of a mismatched HOC (height-of-cut) adjustment from one cutting unit to another unit.
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Health & Safety Management Cert No. FS609275 Cert No. EMS609276 Cert No. OHS609277 United Kingdom Ransomes Jacobsen Limited West Road, Ransomes Europark, Ipswich, IP3 9TT English Company Registration No. 1070731 T: +44 1473 270000 W: www.ransomes.com Europe office Ransomes Jacobsen France...
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