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Table of Contents
Summary of Contents for Pfisterer CONNEX
- Page 1 Instructions for use CONNEX cable connector Size 3 and 3/S PFISTERER Kontaktsysteme GmbH & Co. KG Rosenstraße 44 73650 Winterbach Read the installation Germany instructions before working Phone +49(0)71 81-70 05-0 with the product! www.pfisterer.de...
- Page 2 © PFISTERER Kontaktsysteme GmbH & Co. KG Rosenstraße 44 D-73650 Winterbach Phone +49(0)71 81-70 05-0 Fax +49(0)7181-70 05-422 E-Mail: dialog@pfisterer.de www.pfisterer.de NOTE! These installation instructions can be accessed on the Internet at www.pfisterer.de. PFISTERER CONNEX cable connector Size 3 and 3/S...
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Page 3: Table Of Contents
29–32 9. Testing of CONNEX connectors ........ -
Page 4: General
This symbol identifies notes whose non-compliance may lead to damages, malfunction and/or failure of the product. NOTE! This symbol points out tips and information to be observed for efficient and trouble-free handling of the product. General PFISTERER CONNEX cable connector Size 3 and 3/S... -
Page 5: Information On The Installation Instructions
Infringements are liable to damage compensation. Additional claims are reserved. We reserve all rights of exercising industrial property rights. PFISTERER CONNEX cable connector Size 3 and 3/S General... -
Page 6: Spare Parts
• Dispose of any other components sorted according to material properties. ATTENTION! Lubricants and other operating materials are subject to special waste treatment and may only be disposed of by certified enterprises. General PFISTERER CONNEX cable connector Size 3 and 3/S... -
Page 7: Safety
2.1 Intended use The CONNEX cable connector (inner cone system according to DIN EN 50180/50181) Size 3 and Size 3/S is primarily intended for cable connections according to DIN VDE 0276-620. Operational safety is only ensured when the product is used as intended. -
Page 8: Operator's Responsibility
The regulations regarding age and occupation applicable at the product location must be observed when selecting the personnel. The personnel is obligated to immediately report product changes affecting safety to the operator. Safety PFISTERER CONNEX cable connector Size 3 and 3/S... -
Page 9: Work Safety
Wear the following when cleaning and greasing: – Protective gloves to protect the skin from contact with harmful substances – Protective goggles to protect the eyes against liquids PFISTERER CONNEX cable connector Size 3 and 3/S Safety... -
Page 10: Possible Product Dangers
Please observe the following before working on electrical installations: 1. Disconnect 2. Secure against power restoration 3. Check for absence of voltage 4. Ground and short-circuit 5. Cover or block off adjacent live parts. Safety PFISTERER CONNEX cable connector Size 3 and 3/S... -
Page 11: Technical Data
DC voltage test 15 min 6 x U o [kV] 125 (156)*) Rated short-time withstand current 0,5 sec [kA] 1 sec [kA) Rated impulse current [kA] *) ( ) = Size 3/S PFISTERER CONNEX cable connector Size 3 and 3/S Technical Data... -
Page 12: Design
3 Thrust piece 4 Insulating part 5 Voltage tap*) 6 Screws M8x45 (enclosed as parts) 7 Sealing*) 8 Bell flange 9 Shrink tubing*) *) If included in scope of delivery (design-specific) Design PFISTERER CONNEX cable connector Size 3 and 3/S... -
Page 13: Transport, Packing And Storage
Store packages only under the following conditions: – Do not store outside. – Store in a dry place. – Do not expose to aggressive media. – Relative humidity: max. 60% PFISTERER CONNEX cable connector Size 3 and 3/S Transport, packing and storage... -
Page 14: Assembly Accessories
To peel off the easy strip semi- conducting layer. To bevel the conductor insulation. Chain 827 165 001 To hook assembly lever into punched strip. Requirement: M12 thread connection on system. Assembly accessories PFISTERER CONNEX cable connector Size 3 and 3/S... - Page 15 305 798 001 To accommodate the tools. In addition for flexible cables: See PFISTERER catalog “4 Cable fittings for medium and high- voltage networks“ for recommended tools and accessories for the round-pressing of Al-sleeves. PFISTERER CONNEX cable connector Size 3 and 3/S...
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Page 16: Assembly / Installation
For cables with wire ground screen: L = depending on distance to ground connection. NOTE! See following page for cables with outside diameter > 60 mm. Assembly / Installation PFISTERER CONNEX cable connector Size 3 and 3/S... - Page 17 + 60 mm. d) Apply two layers of insulation tape 60 mm wide (1). The insulation tape wrapping ends at the “cut mark“ (2). e) Continue with step No. 4. PFISTERER CONNEX cable connector Size 3 and 3/S Assembly / Installation...
- Page 18 Attach the first adhesive tape (I) at the reference length (1). Allow adhesive tapes to hang loosely; do not tear. 11. Cut cross conductor band at jacket cut (1). Assembly / Installation PFISTERER CONNEX cable connector Size 3 and 3/S...
- Page 19 18. Cut off the cable at the mark using a metal cutting saw. ATTENTION! To obtain a straight cut, the cable must be cut with a metal cutting saw. PFISTERER CONNEX cable connector Size 3 and 3/S Assembly / Installation...
- Page 20 29. Determine difference between DL and Di: – DL – Di < 3,5mm continue with step no. 30. – DL – Di > 3,5mm continue with subsequent steps a) to g). Assembly / Installation PFISTERER CONNEX cable connector Size 3 and 3/S...
- Page 21 3 layers, 15 mm wide, to jacket cut. 33. Tear off remaining semi-conducting tape. 34. Mark the conductor: – 85 mm from the cable end, – or using the measuring template, size 3. PFISTERER CONNEX cable connector Size 3 and 3/S Assembly / Installation...
- Page 22 Set depth so that the conductor is not damaged. 38. Cut insulation lengthwise up to the mark (85 mm). 39. Cut insulation lengthwise on the opposite side up to the mark (85 mm). 40. Remove insulation. Assembly / Installation PFISTERER CONNEX cable connector Size 3 and 3/S...
- Page 23 Do not touch the remaining easy strip conducting layer. It may become discolored when coming into contact with the cable cleaner contaminating the insulation. PFISTERER CONNEX cable connector Size 3 and 3/S Assembly / Installation...
- Page 24 44. Apply thin and even coat of only PFISTERER-MV special grease (article number 558 228 011) to insulation. 45. Apply thin and even coat of only PFISTERER-MV special grease (article number 558 228 011) to inside of insulating part. 46. Push insulating part straight without twisting onto the insulation until …...
- Page 25 60. Open the half sleeves of the compression head. 61. Remove compression head and manual compression tool. 62. Pull insulating part straight without twisting flush against the thrust piece. 63. Push bell flange onto the insulating part. PFISTERER CONNEX cable connector Size 3 and 3/S Assembly / Installation...
- Page 26 69. Tighten bolts with Torx screwdriver SW6 all around and alternating against the block (fastening torque approx. 15 Nm). NOTE! When using the assembly lever (see step 68), keep it pressed against the outside flange. Assembly / Installation PFISTERER CONNEX cable connector Size 3 and 3/S...
- Page 27 74. If shrink tubing (in scope of delivery) is available: a) Wrap second layer of sealing tape over the screen wires onto the first layer of sealing tape. b) Clean outside of bell flange. PFISTERER CONNEX cable connector Size 3 and 3/S Assembly / Installation...
- Page 28 ATTENTION! Ground the test lead separately if it is not needed. The product can now be operated within the installation observing all safety regulations. Assembly / Installation PFISTERER CONNEX cable connector Size 3 and 3/S...
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Page 29: Dismantling / Removal
1. If M12 threaded connection exists for system: a) Screw chain into front eye (M12 thread). b) Hook punched strip in chain. c) Attach clamp to cable below bell flange. PFISTERER CONNEX cable connector Size 3 and 3/S Dismantling / Removal... - Page 30 3. If M12 threaded connection exists for system: a) Hook assembly lever in punched strip. b) Apply assembly lever at clamp. 4. Pull CONNEX connector out of device connector. 5. If used: a) Remove clamp b) Unhook the assembly lever...
- Page 31 16. Push the retaining ring of the compression head toward the rear. 17. Open the half sleeves of the compression head. 18. Remove compression head and manual compression tool. PFISTERER CONNEX cable connector Size 3 and 3/S Dismantling / Removal...
- Page 32 – Tension cone – Insulating part – Shrink tubing 24. Push shrink tubing over bell flange / cable. 25. Continue ➔ Chap. “Assembly/Installation“, page 24, step 43. Dismantling / Removal PFISTERER CONNEX cable connector Size 3 and 3/S...
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Page 33: Testing Of Connex Connectors
The CONNEX connector must be closed with a voltage-proof blind cap when used for test purposes: 1. Attach blind cap 2. Establish ground connection Ill. 3: Installation of blind cap 3. Tighten bolts PFISTERER CONNEX cable connector Size 3 and 3/S Testing of CONNEX connectors... -
Page 34: Spare Parts
– Requested mode of shipping (mail, freight, sea, air, express) – Shipping address Spare part orders without the above information cannot be considered. In case of missing shipping information, shipping is done at the supplier's discretion. Spare parts PFISTERER CONNEX cable connector Size 3 and 3/S... -
Page 35: Index
Work clothing ....Operator ..... PFISTERER CONNEX cable connector Size 3 and 3/S Index... - Page 36 PFISTERER Kontaktsysteme GmbH & Co. KG Rosenstraße 44 73650 Winterbach Germany Phone +49(0)71 81-70 05-0 www.pfisterer.de...
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