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Table of Contents
Summary of Contents for ICS IC 022
- Page 1 Operating manual IC 022 Ver. 1.04.19 ICS ice cleaning systems s.r.o. Robotnícka 2192 Považska Bystrica 01701 SLOVAKIA Tel.: +421 42 4261 135 Fax: +421 42 4330 248 E-Mail: support@ics-dryice.com Internet: www.ics-dryice.com © 2012 - 2019 by ICS...
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Page 2: Table Of Contents
Safety precautions ........................... 7 Technical data of the IC 022 ........................9 Process description ..........................10 Connections and components of the IC 022 ..................11 Connections and components of the front side ................11 Connections and components of the back side ................12 Operation of the blasting gun IG 022 .................... -
Page 3: Your Dry-Ice Blasting Unit
Poids Druck max. Pressure max. Pression max. Baujahr Year of manufacture Année de fabrication Your contact to ICS: ICS ice cleaning systems s.r.o. Robotnícka 2192 Považska Bystrica 01701 SLOVAKIA Tel.: +421 42 4261 135 Fax: +421 42 4330 248 E-Mail: support@ics-dryice.com Internet: www.ics-dryice.com... -
Page 4: Introduction & Copyright
Violation of requirements for compressed air (see Page • ICS ice cleaning systems s.r.o. retains the copyright on the operator`s manual. These operating instructions are intended for operators and supervision personnel. It contains regulations, drawings and instructions which shall be neither completely used nor disclosed to third parties without express written consent. -
Page 5: Safety Equipment
When cleaning in silos, tanks or confined spaces, also ensure adequate air circulation or use, in addition, a breathing mask, which has an activated carbon filter interposed in the air supply line. Ver. 1.04.19 © 2012 -2019 by ICS... -
Page 6: Emergency Stop
Emergency stop Emergency stop The emergency stop button interrupts all functions of the unit immediately. Caution! Despite the use of the emergency stop button the unit is still under pressure! Ver. 1.04.19 © 2012 -2019 by ICS... -
Page 7: Safety Precautions
Therefore, the hopper has to be blasted empty or remaining dry-ice has to be removed by hand. Mechanical interventions for removing the dry-ice pellets are prohibited, as they may damage the dosing system. Ver. 1.04.19 © 2012 -2019 by ICS... - Page 8 The workspace has to be closed where necessary, not to endanger third parties. The IC 022 may only be operated by qualified personal and after a thorough training. The user must operate the IC 022 only in flawless condition and repair any damages immediately (see page 18).
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Page 9: Technical Data Of The Ic 022
Technical data of the IC 022 Length 532 mm Width 287 mm Height 362 mm Weight 19 kg (including hose package) Hopper capacity 4 kg standard Consumption 22 kg/h max. Operation pressure min. 4 bar – max. 10 bar Air consumption 0,3 m³/min- 1,1m³, depending on the chosen... -
Page 10: Process Description
Process description Before cleaning The dry-ice blasting equipment IC 022 operates with granules of dry-ice pellets Dirty carrying material (Ø3mm), produced through pressing of the CO snow. The pellets Dirt are blasted on the surface to be cleaned. The dirt from the surface is frozen... -
Page 11: Connections And Components Of The Ic 022
Connections and components of the IC 022 Connections and components of the front side Blast gun Hopper lid Emergency stop Pressure gauge Hose package The blasting hose package including the control line is connected firmly with the IC 020. Ver. 1.04.19... -
Page 12: Connections And Components Of The Back Side
To remove, press the coupling of the non- pressurized compressed air hose towards the machine and pull the outer ring towards you. Transport handle Safety sticker Quick coupling NW7,2 Ver. 1.04.19 © 2012 -2019 by ICS... -
Page 13: Operation Of The Blasting Gun Ig 022
With the pressure control valve you set desired blasting pressure directly on the gun. The IC 022 has a time lag of about 2 seconds to eliminate residual ice from the dosing system and thus avoid icing. -
Page 14: Start-Up
Start-up For the start-up of the IC 022 proceed as follows: 1. Check before each start-up if the pressure control valve is closed. 2. Connect the compressed air hose first with the quick coupling NW 7.2 on the rear of the blasting unit and then with the compressed air source. -
Page 15: Filling The Hopper Of The Ic 022
Filling the hopper of the IC 022 Open the hopper lid and fill the hopper with 3mm dry-ice pellets (maximum 4kg) and close the hopper lid. Hopper lid Insulated dry-ice hopper Ver. 1.04.19 © 2012 -2019 by ICS... -
Page 16: Transport
For easy transport from one place of work to another within your company, please use the transport handle. For further transport of the IC 022 with a shipping company, we recommend to use the original shipping carton included in the scope of supply. -
Page 17: Repair, Maintenance And Warranty
Pleas note that all works including inspection and maintenance works, especially the works on the safety devices, must be carried out solely by an ICS technician or by a person who can provide proof of receiving a special training on the machines and equipment of ICS ice cleaning system s.r.o. -
Page 18: Maintenance Schedule For Ic 022
Maintenance schedule for IC 022 General visual inspection of housing, welding seams, chassis, wheels, screw joints Complete exterior and interior cleaning if required Check the operation of the inlet pressure valve Filter/regulator combination, replace filter, clean and re-adjust Check pneumatic control elements, check for leaks and replace sound absorbers... -
Page 19: Troubleshooting
During blasting the hose Press the nozzle shortly on the Unit is blocked package get blocked floor while triggering the gun to free the system by causing air backflow. Ver. 1.04.19 © 2012 -2019 by ICS... -
Page 20: Zeichnung Ic 022
Zeichnung IC 022 Ver. 1.04.19 © 2012 -2019 by ICS... -
Page 21: Pneumatic Plan Ic 022
Pneumatic plan IC 022 Ver. 1.04.19 © 2012 -2019 by ICS... -
Page 22: Part List Pneumatic Ic 022
Part list Pneumatic IC 022 SL-022-00-000-01 Kennung Artikelbezeichnung Zusatz/Hinweis Artikelnummer Manometer 51079 Wartungseinheit automatischer Ablass 51070 Drosselrückschlagventil Bestandteil Steuerventil 51074 Drosselrückschlagventil Bestandteil Steuerventil 51074 Not Aus Taster 51009 Not Aus Ventil 51000 Microschalter Strahlpistole 51026 Hauptventil Strahlluft 51071 Startventil Steuerung... - Page 23 Drink plenty of water, seek medical assistance. Appropriate disposal The dry ice residues can be stored outdoors and left to evaporate, but only under strict supervision. For additional information, contact the Labour Protection Department. Ver. 1.04.19 © 2012 -2019 by ICS...
- Page 24 Ver. 1.04.19 © 2012 -2019 by ICS...
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Page 25: Iso Certificate
Certificate Ver. 1.04.19 © 2012 -2019 by ICS...
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