Warranty Period and Return Instructions................15 After Warranty Period....................... 15 Piece Parts........................15 Technical Support........................15 Further Assistance from Motorola Solutions................16 Chapter 1: Model Charts and Test Specifications..........17 1.1 Radio Model Information......................17 1.2 Model Specifications......................18 Chapter 2: Service Aids and Service Tools............20 Chapter 3: Maintenance..................22...
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MN007773A01-AC Contents 3.4 Radio Disassembly and Reassembly..................30 3.4.1 Disassembling the Radio..................30 3.4.1.1 Disassembling the Front Cover from Chassis..........31 3.4.1.2 Disassembling the PC Board..............38 3.4.2 Reassembling the Radio..................38 3.4.2.1 Reassembling the Chassis and Front Cover..........38 3.4.2.2 Reassembling the PC Board..............41 Chapter 4: Customer Programming Software............
License Rights The purchase of Motorola Solutions products shall not be deemed to grant either directly or by implication, estoppel or otherwise, any license under the copyrights, patents or patent applications of Motorola Solutions, except for the normal non-exclusive, royalty-free license to use that arises by operation of law in the sale of a product.
MN007773A01-AC Document History Document History The following major changes have been implemented in this manual since the previous edition: Table 1: Document History Edition Description Date MN007773A01-AA Initial edition June 2021 MN007773A01-AB Added Self-Quieter Frequency October 2021 table. MN007773A01-AC Updated inclusive languages June 2023 (Master and Slave)
MN007773A01-AC Scope of this Manual Scope of this Manual This manual is intended for use by service technicians familiar with similar types of equipment. It contains service information required for the equipment described and is current as of the printing date.
MN007773A01-AC Notations Used in This Manual Notations Used in This Manual Throughout the text in this publication, you will notice the use of warning, caution, and notice notations. These notations are used to emphasize that safety hazards exist, and due care must be taken and observed.
MN007773A01-AC Related Publications Related Publications Table 2: Related Publications Part Number Description MN007539A01 A8 DMR Quick Reference Guide MN007472A01 A8 DMR User Guide MN004534A01 Safety Manual MN003037A01 CMM Leaflet...
Compliance with RF Exposure Standards Your Motorola Solutions two-way radio is designed and tested to comply with various national and international standards and guidelines for human exposure to radio frequency electromagnetic energy. Your Motorola Solutions two-way radio complies with the following RF energy exposure standards and guidelines: •...
• When worn on the body, always place the radio in a Motorola Solutions-approved clip, holder, holster, case, or body harness. The use of non-Motorola Solutions-approved accessories may result in exposure levels exceeding the FCC occupational/controlled environment RF exposure limits.
MN007773A01-AC Safety Information Additional Information For additional information on exposure requirements or other training information, visit http:// responsibility.motorolasolutions.com/index.php/downloads/dow07-rfexposureassessmentstand/ Electromagnetic Interference/Compatibility If inadequately shielded, designed, or otherwise configured for electromagnetic compatibility, nearly every electronic device is susceptible to Electromagnetic Interference (EMI). Facilities To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility where posted notices instruct you to do so.
MN007773A01-AC Safety Information Operational Warnings WARNING: For vehicles with an air bag, refer to the manual of the vehicle manufacturer before installation of electronic equipment to avoid interference with air bag wiring. Do not mount or place a radio in the area over an air bag or in the air bag deployment area. Air bags inflate with great force.
In instances where the product is covered under a "return for replacement" or "return for repair" warranty, a check of the product should be performed prior to shipping the unit back to Motorola Solutions. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty.
When contacting Motorola Solutions Technical Support, be prepared to provide the product model number. Further Assistance from Motorola Solutions To find out more about Motorola Solutions products and services or to contact Customer Help Desk, visit https://www.motorolasolutions.com. NOTE: Only approved Motorola Solutions service locations can perform service support. Any tampering by non-authorized Motorola Solutions service locations voids the warranty of your radio.
MN007773A01-AC Model Charts and Test Specifications Chapter 1 Model Charts and Test Specifications This sections provides the radio model, charts and test specifications. Radio Model Information The model number and serial number are located on a label attached to the back of the radio. You can determine the RF output power, frequency band, protocols, and physical packages.
MN007773A01-AC Chapter 1 : Model Charts and Test Specifications Position Description Value 8 = 12.5/25 K Primary Operation A = Conventional Primary System Type A = Conventional Feature Level 1 to 9 Version Letter Major Change to the radio will have an up-revision Unique Model Variations N = Standard Package Examples:...
Service Aids and Service Tools Use the service aids and recommended service tools when servicing the radio. The recommended service tools are generic, and are not specialized Motorola Solutions tools. You may purchase the tools from any supplier. Table 10: Service Aids...
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MN007773A01-AC Chapter 2 : Service Aids and Service Tools Motorola Solutions Part Description Application Number TT907A National Service Repairing Leadless Compo- Guide on how to successfully Technical Guide nent Assembles remove and replace surface mount devices.
MN007773A01-AC Chapter 3 : Maintenance Chapter 3 Maintenance Preventive Maintenance Periodic visual inspection and cleaning are recommended. Inspection Check that the external surfaces of your radio are clean, and that all external controls and switches are functional. It is not recommended to inspect the interior electronic circuitry. Cleaning Procedures The following procedures describe the recommended cleaning agents and the methods to clean the external and internal surfaces of your radio.
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Motorola Solutions is unable to, and does not, determine whether any particular cleaning product is effective in removing specific foreign substances from the radios. However, these cleaners and processes have been approved for use by Motorola Solutions with regard to their less degrading effect on the physical radio.
(ESD) shoes, and an ESD chair. • Wear a conductive wrist strap in series with a 100k resistor to ground. Replacement wrist straps that connect to the bench top covering are Motorola Solutions part number 4280385A59. • Do not wear nylon clothing while handling CMOS/LDMOS devices.
MN007773A01-AC Chapter 3 : Maintenance 3.3.1 Exploded Views and Replacement Parts List Figure 1: Radio Exploded View Number MSI Part Number Description PMDN4015AR Channel Knob and Clip PMDN4208AR Volume Knob Kit PMLN8290A A8 DMR Front Housing Kit PMLN8289A A8 DMR Back Kit PMAE4104A Mag One Wideband Antenna PMNN4534A...
MN007773A01-AC Chapter 3 : Maintenance Figure 2: Front Housing (PMLN8290A) Number MSI Part Number Description PMDN4018AR Channel and Volume Top Seal PMDN4019AR Top Escutcheon Blk 16CH with Adhesive PMDN4030AR Dust Cover PMDN4202AR Speaker Felt PMDN4001BR Front Housing PMDN4023AR Battery Latch Battery Latch Shaft Battery Latch Tape Light pipe...
MN007773A01-AC Chapter 3 : Maintenance Number MSI Part Number Description PMDN4009AR PTT Escutcheon PMDN4209AR Branding label PMDN4012AR Speaker Bracket and Screw PMDN4067BR Speaker and Cable Figure 3: Back Kit (PMLN8289A) Exploded View Number MSI Part Number Description PMDN4035AR PTT Tact Switch PMDN4056AR Programming Button Tact Switch...
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Pogo Pin Seal Thermal Pad PTT Insulation Tape Insulation Tape PMDN4015AR Crab-Eye Knob Nut Channel Potentiometer PMDN4017AR Volume Potentiometer PMDN4034AR Antenna Bracket NOTE: Contact Penang Distribution Center for Motorola Solutions Service or Repair team to order the replacement parts of the radio.
MN007773A01-AC Chapter 3 : Maintenance Figure 4: Replacement Parts Table 11: Replacement Parts List Number Part Number Description PMLN4743A Mag One Spring Belt Clip PMNN4534A Batt Mag One Li-Ion 2400T PMAE4104A Mag One Wideband UHF Antenna PMDN4015AR Channel Knob and Clip PMDN4018AR Channel and Volume Top Seal PMDN4013AR...
This chapter provides detailed procedures for disassembling and reassembling of the radio. NOTE: If a unit requires further testing or service than is customarily performed at the basic level, send your radio to Motorola Solutions Service Center. 3.4.1 Disassembling the Radio...
MN007773A01-AC Chapter 3 : Maintenance 3.4.1.1 Disassembling the Front Cover from Chassis Prerequisites: Turn off the radio before disassembling. Procedure: 1 Unlatch the battery latch at the bottom of the radio. 2 To remove the battery, lift the hilt of the battery, nearest to the battery latch, away from the housing.
MN007773A01-AC Chapter 3 : Maintenance Figure 6: Battery Removal 4 To remove the antenna, turn the antenna counterclockwise, then remove it from the receptacle. Figure 7: Antenna Removal 5 Remove the On/Off and Volume Control Knob from the shafts using the chassis opener.
MN007773A01-AC Chapter 3 : Maintenance 6 To lift the chassis, insert the chassis opener at the bottom of the radio, between the chassis and housing. NOTE: Be careful not to damage the housing or the O-ring underneath. Figure 10: Lifting the Chassis 7 Lift rear chassis away from the front cover.
MN007773A01-AC Chapter 3 : Maintenance Figure 11: Chassis Disassembly Speaker wire 8 Slide the rear chassis downwards, and away from the front cover. 9 Remove the speaker connector, which connects between the PC Board and the internal speaker on front cover.
MN007773A01-AC Chapter 3 : Maintenance Figure 12: Speaker Connector Disassembly Speaker Connector NOTE: Perform step 10 step 11 only if there is a need to replace the latch. 10 Remove the latch pad from right slot space. 11 With the battery latch on the housing, push the shaft in the housing slot to the right and slide the battery latch shaft out from the latch.
MN007773A01-AC Chapter 3 : Maintenance Figure 13: Removing the Battery Latch NOTE: Perform step 12 step 13 only if there is a need to replace the latch. 12 Remove the speaker from on top of the speaker felt. 13 Remove the speaker felt from the grille area.
MN007773A01-AC Chapter 3 : Maintenance Figure 14: Removing Speaker Felt 3.4.1.2 Disassembling the PC Board Prerequisites: Procedure: 1 Remove the audio jack seal. 2 Remove the 10 screws which hold the PC board to the diecast. 3 Remove the two nuts on the On/Off and Volume Channel knobs with the Crab Eye Nut Opener.
MN007773A01-AC Chapter 3 : Maintenance 2 Place the speaker on top of the felt. Figure 15: Speaker assembly 3 Stick the speaker poron pad onto the back of speaker magnet. 4 Place the speaker bracket and screw the bracket to the housing. NOTE: Perform step 5 step 8...
MN007773A01-AC Chapter 3 : Maintenance Figure 16: Battery Latch Assembly 6 Place the latch onto the housing, with the shaft protruding on the right side of the latch. 7 With the battery latch placed on the housing, push the shaft in the housing slot to the left. Figure 17: Battery Latch - Shaft Assembly 8 Place the small latch pad onto the right slot space.
MN007773A01-AC Chapter 3 : Maintenance 9 Connect the internal speaker connector to the PC board. Figure 18: Speaker Connector Assembly Speaker Connector 10 Place the diecast into the front housing. 11 Snap the front housing cover firmly into place on the rear diecast. 12 Attach the battery.
MN007773A01-AC Chapter 4 : Customer Programming Software Chapter 4 Customer Programming Software You can program user configuration, radio settings, and function keys into the radio using Customer Programming Software (CPS). To start CPS, refer to the diagram below for the programming setup: Radio Programming Cable PMDN4077_R...
To identify non-referenced spare parts, request for help from the Customer Care organization of a Motorola Solutions local area representative. Motorola Online The product catalog is available on the Motorola Online website. To register for login access, sign up at https://asiaonline.mot-solutions.com. Radio Products and Solutions Organization (RPSO) was formerly known as the Radio Products...
MN007773A01-AC Chapter 6 : Authorized Accessories List Chapter 6 Authorized Accessories List Table 12: Antennas Part Number Description PMAE4104_ Mag One, UHF, 403–470 MHz, Wideband Antenna Table 13: Battery Part Number Description PMNN4534_ Mag One Li-Ion, 2400 mAH Battery Table 14: Cable Part Number Description PMDN4077_...