Table of Contents
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Standard Duty
Industrial
'IS' and 'SDI'
Air Compressor
Installation,
Maintenance,
And
Service Data
Contents:
Please read this manual before
installing or using your Air
Compressor Unit. It contains
valuable information that will
help in the receiving,
installation, use, and
maintenance of the Unit.
Please keep this manual in a
safe place for future reference.
All of the information, policies, and
procedures in this reference manual apply
exclusively to DV Systems.
- 1 -
SDI-01
Feb '15
Page:
2
3
4
5
6
7
8
9-10
11
12-14
15-19
20-23
24
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Table of Contents
Related Manuals for DV Systems IS Series
Summary of Contents for DV Systems IS Series
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Page 1: Table Of Contents
Compressor Unit Parts 12-14 Compressor Pumps 15-19 Trouble Shooting Guide 20-23 Service Data DV Systems Limited Warranty Please read this manual before installing or using your Air Compressor Unit. It contains valuable information that will help in the receiving, installation, use, and maintenance of the Unit. -
Page 2: Quick Start
SDI-01 Feb ‘15 Quick Start Mechanical Installation. (Refer to Page 7) The Unit should be located in a dry, clean, cool, dust free, and well ventilated area. Allow a minimum 18” behind the BeltGuard and around the Unit. The ambient temperature should be between 10°... -
Page 3: Safety Precautions
SDI-01 Feb ‘15 Safety Precautions In order to operate the Compressor Unit safely and correctly, we have opted to use the following symbols to make you aware of important points. These points relate to user safety and preventing equipment problems. Please pay close attention to these sections. -
Page 4: Preventative Maintenance Schedule
1. Air Filters are available separately or in the Maintenance Kit. Consult the Pump breakdown. 2. Mineral Oil is available separately or in the Maintenance Kit. Consult the Pump breakdown. 3. Belts and Pulleys are available through your local DV Systems Distributor. 4. ‘OJ2000-K1’ Synthetic Oil is available in 1 US Gallon Jugs. -
Page 5: Unpacking And Inspection
Shipments of DV Systems products are the property of the Consignee when the products leave our facility. DV Systems Inc. is not responsible for any damages or shortages caused to the product after it has left our shipping dock. -
Page 6: Compressor Terminology
SDI-01 Feb ‘15 Compressor Terminology Please refer to the picture below, as it identifies the major components of a typical Piston Air Compressor Unit and their function. A horizontal Unit is shown. Aftercooler Tube Compressor Pump Allows the compressed air Beltguard Compresses the air. -
Page 7: Installation - Mechanical
Compressor. The Compressor must sit squarely on the floor. DV Systems has available Installation Kits which include (4) Vibration Isolator Pads and (1) The Compressor must not be operated in a Stainless Steel Flex Hose. -
Page 8: Lubrication
Serious damage may result from use, however limited, without oil. Use only DV Systems Premium Compressor Oil. Also, do not mix the DV Systems oil with any other lubricant. Oil Changes. Drain the existing oil from the Unit by removing the Cap at the Oil Drain as shown below. -
Page 9: Installation - Electrical
Ensure that a suitable Fused Disconnect or Breaker (by Before servicing the Unit, ensure the power others than DV Systems) is installed in the electrical source has been shut down and locked off. supply before the Compressor Unit. - Page 10 Installation – Electrical (cont’d) Why Hire a Licensed Electrician? Motors. To ensure that your new DV Systems Unit works as Wiring must be done in a manner that the full Motor designed and required, you must ensure that it is nameplate voltage +/- 10% is available at the Motor correctly wired to your building service.
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Page 11: Start-Up Procedures
Unit to reach maximum operating appropriate Pump breakdown for torque values. pressure. During the first few days of operation, check the Unit periodically to ensure it is running smoothly. Should you have any concerns, contact your DV Systems Distributor. - 11 -... -
Page 12: Compressor Unit Parts
SDI-01 Feb ‘15 Compressor Unit Parts Compressor Assembly Parts. Noted below and on the following page are listings of the major components used in the Compressor Assemblies. Please pay close attention to the model numbers of the Units to ensure that you choose the correct components. 1 to 3 HP Compressor Units. - Page 13 SDI-01 Feb ‘15 Compressor Unit Parts (cont’d) 5 to 7-½ HP Vertical Compressor Units. Description: IS5-4060-03 IS5-5580 IS5-10080 IS7-10080 Pump Assembly DEV-40 DEV-55 DEV-100 DEV-100 Intake Filter Assembly PB-21175002 PB-21175003 See ‘Note A’ See ‘Note A’ Intake Filter Element PB-21177012 PB-21177010 See ‘Note A’...
- Page 14 SDI-01 Feb ‘15 Compressor Unit Parts (cont’d) 5 to 10 HP Horizontal Compressor Units. Description: IS5-10080H IS7-100120 IS10-100120 Pump Assembly DEV-100 DEV-100 DEV-100 Intake Filter Assembly See ‘Note A’ See ‘Note A’ See ‘Note A’ Intake Filter Element See ‘Note A’ See ‘Note A’...
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Page 15: Compressor Pumps
SDI-01 Feb ‘15 Compressor Pump – DEV-20 Part Number: Qty: Description: PB-21175002 Air Filter Assembly PB-21177012 Air Filter Element VRK-40 Valve Repair Kit PB-21166001 Crankcase Breather PB-21164001 Oil Sight Glass Note: The ‘VRK-40’ Valve Repair Kit includes the Valve Plates and the Gaskets necessary to install them. Maintenance Kits: The appropriate Maintenance Kit for the ‘DEV-20’... - Page 16 SDI-01 Feb ‘15 Compressor Pump – DEV-30-1 Part Number: Qty: Description: PB-21175002 Air Filter Assembly PB-21177012 Air Filter Element VRK-40 Valve Repair Kit PB-21166003 Crankcase Breather PB-21164004 Oil Sight Glass PB-21177001 Fan Assembly PB-21177025 Shroud Assembly GK-40 Gasket Kit Note: 1.
- Page 17 SDI-01 Feb ‘15 Compressor Pump – DEV-40 Part Number: Qty: Description: Part Number: Qty: Description: PB-21175002 Air Filter Assembly PB-21166001 Crankcase Breather PB-21177012 Air Filter Element PB-21164004 Oil Sight Glass VRK-40 Valve Repair Kit PB-21177001 Fan Assembly PB-21167002 Oil Fill Plug PB-21177020 Shroud Assembly PB-21161004...
- Page 18 SDI-01 Feb ‘15 Compressor Pump – DEV-55 Part Number: Qty: Description: Part Number: Qty: Description: PB-21175003 Air Filter Assembly PB-21212004 Flywheel PB-21177010 Air Filter Element VRK-55 Valve Repair Kit PB-21167002 Oil Fill Plug TIA-5075 Safety Valve – 75 psi PB-21164004 Oil Sight Glass GK-55 Gasket Kit...
- Page 19 SDI-01 Feb ‘15 Compressor Pump – DEV-100 1 1 1 1 4 4 4 4 1 1 1 1 3 3 3 3 1 1 1 1 2 2 2 2 TIA-5200 Safety Valve (Not Shown) 1 1 1 1 0 0 0 0 11 11 11 11 Part Number: Qty:...
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Page 20: Trouble Shooting Guide
Compressor Unit unless you are familiar with it, as there are many issues that may come into play, the most important being personal safety and the welfare of the Unit. Should you have any questions, or require servicing to your Unit, please contact your local DV Systems Distributor. - Page 21 Ensure the Unit is mounted level. Use Vibration Pads. Improper level or grade of oil in Pump. Use correct DV Systems oil, and check that level is correct. Carbon or other foreign material on Piston Clean top of Piston. Check Cylinder walls for head.
- Page 22 SDI-01 Feb ‘15 Trouble Shooting Guide (cont’d) Condition: Cause: Suggested Correction: E. Appearance of Water in Tank is not being drained regularly. Drain the Tank on a daily basis. Purchase a the Air Lines and/or Oil Tank Autodrain if required. ‘milky’...
- Page 23 SDI-01 Feb ‘15 Trouble Shooting Guide (cont’d) Condition: Cause: Suggested Correction: I. Crack in Air Receiver. This condition is rare, and can be caused by damage during transit or incorrect mounting Do not attempt to repair the Tank. Do not on site.
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Page 24: Dv Systems Limited Warranty
In order to make a claim under this Warranty, the customer must first call DV Systems Warranty Department at the number shown on this warranty.
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