Related Manuals for Henny Penny FSHN610
Summary of Contents for Henny Penny FSHN610
- Page 1 Service- instructions FlexFusion® ELECTRIC SPACE$AVER (PLUS) Model FSEN610 FSEN605 FM06-117B en-US...
- Page 2 Manufacturer Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG Halberstaedter Strasse 2a D-38300 Wolfenbuettel Telephone 0 53 31 / 89-0 Telefax 0 53 31 / 89-280 Service-instructions...
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Page 3: Table Of Contents
Directory of contents 1 Password overview ............ 7 2 Introduction ................. 8 2.1 About this manual ................ 8 2.2 Warranty .................... 8 3 Safety instructions ............. 9 4 Opening and closing the unit .......... 10 4.1 Removing and attaching the rear panel ........ 10 4.1.1 Remove the rear panel. ................ 10 4.1.2 Attaching the rear panel ... - Page 4 Directory of contents 6.17 Backing up data ................ 33 6.18 Water filter maintenance .............. 33 6.19 Importing contact data .............. 34 6.20 Setting units .................. 34 6.21 Settings parameters .............. 34 6.22 Backing up the SD card ............... 37 6.23 Restoring the SD card .............. 37 6.24 Background lighting .............. 37 6.25 Hour meter .................. 37 7 Status overview direct access ...
- Page 5 Directory of contents FAN_ID27: Motor system error ................ 63 The safety temperature limiter has tripped. Operation not possible (1480) .. 64 The safety temperature limiter has tripped. Cooking program has ended. (1479) 11.5 Water area .................. 67 Water pressure too low (709) ................ 67 The water pressure is too low;...
- Page 6 Directory of contents Service-instructions...
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Page 7: 1 Password Overview
Password overview 1 Password overview Range Password Description Described in Installation / 2100 Setting all basic parameters (for Installation instructions commissioning example time / date). Network settings 2000 Input network addressing. Only Installation instructions for units with touchscreen control. Basic settings / user Setting of basic values ... -
Page 8: 2 Introduction
Introduction 2 Introduction 2.1 About this manual This service manual contains information needed by the service technician for professional and correct fault isolation, repair and maintenance of the unit. The service technician must also observe the contents of the installation instructions and the user manual. Target group Target group for this service manual is qualified personnel who are familiar with the technical functioning and operation of the unit and have been trained to work on electrical units. -
Page 9: 3 Safety Instructions
Safety instructions 3 Safety instructions For servicing tasks, the service technician must be familiar with and observe regional regulations. In addition, the notes in the service manual must be observed. Danger to life due to electric current DANGER ü Disconnect power prior to performing gas and electrical work. •... -
Page 10: 4 Opening And Closing The Unit
Opening and closing the unit 4 Opening and closing the unit 4.1 Removing and attaching the rear panel 4.1.1 Remove the rear panel. Image: Remove the rear panel, A Tabletop unit, B Built-in unit 1. Unscrew the screws in the back wall. 2. -
Page 11: Removing And Attaching The Unit Cover
Opening and closing the unit 4.2 Removing and attaching the unit cover 4.2.1 Removing the unit cover on a tabletop unit Image: Removing the unit cover a Unit cover d Lid b Steam outlet nozzle e Ventilation ring Seal f Air inlet nozzle 1. -
Page 12: Removing The Unit Cover On A Built-In Unit
Opening and closing the unit 4.2.3 Removing the unit cover on a built-in unit Image: Removing the unit cover a Fan d Unit cover b Seal e Air diverter Steam outlet nozzle 1. Unscrew the screws in the unit cover. 2. -
Page 13: 5 Component Overview
Component overview 5 Component overview 5.1 Operating unit A2 Operating unit B20 Loudspeaker S0 On / Off switch USB USB port Service-instructions... -
Page 14: View From Above
Component overview 5.2 View from above F4.1 A1 Control board A2 Operating unit B0 Thermal switch 70°c (158°F) F4 Fuse 6.25 A inactive Fuse 6.25 A inactive G7 Cooling fan M8 Lift magnet 24 V Q1 Main contactor Q2 Dual solid-state relay (SSR) T1 Power pack T10 Power board for motor Service-instructions... -
Page 15: View From Rear
Component overview 5.3 View from rear B11 Safety temperature limiter B14 Flowmeter E1 Heating element K9 Solenoid valve for steaming 24 V Solenoid valve or double M8 Lift magnet 24 V solenoid valve (only with option HoodIn) M10 Fan motor Service-instructions... -
Page 16: View From Right
Component overview 5.4 View from right B1 Cooking chamber temperature B2 Core temperature sensor sensor B4 Steaming temperature sensor G16 Circulation pump G24 Drain pump Unit with HoodIn = B4 in upper position Unit without HoodIn = B4 in lower position Service-instructions... -
Page 17: Additional Plate On Built-In Version
Component overview 5.5 Additional plate on built-in version The additional plate is located under the unit's cover. G8 Cooling fan G9 Cooling fan Service-instructions... -
Page 18: 6 Service Menu - Appliance Test
Service menu - appliance test 6 Service menu - appliance test 6.1 Service menu The service area permits functional testing of individual components, adjustment of basic settings and updating of the software. 6.1.1 Access to service area Switch on the unit. Tap the "Unit functions"... -
Page 19: Appliance Information
Service menu - appliance test 6.2 Appliance information Overview Image: Unit information display Display of the appliance-specific information 1. Software version 2. Cookbook version 3. Unit configuration 4. Serial number 5. Date of last CombiDoctor diagnosis. 6. Saved contact data Leaving the area Touch the Back field. - Page 20 Service menu - appliance test The overview shows the technical status of the unit. Energized components and feedback messages can be recognized by the green color of the field. The overview shows the technical status of the unit. Energized components and feedback messages can be recognized by the green color of the field.
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Page 21: Combidoctor
Service menu - appliance test 6.4 CombiDoctor Description The CombiDoctor offers an automatic check of the climate control system and WaveClean automatic cleaning. The tests are possible individually or as overall test. For instructions on performing, see the touchscreen. Image: Select CombiDoctor test CombiDoctorStart Selecting a program Select a program by adjusting the roller. - Page 22 Service menu - appliance test Step 3 (heat output) 1. Check of heat output. Display switches to green = test successful. Display switches to red = test not successful. Check of on-site voltage supply. Check of heating element Check of solid-state relay Check of internal fuse for load circuit (depends on unit version).
- Page 23 Service menu - appliance test Step 8 (WaveClean siphon pump) 1. Check of WaveClean siphon pump. Display switches to green = test successful. Display switches to red = test not successful. Check of siphon pump via relay test. A fault is present on the component or the control board.
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Page 24: Relay Test
Service menu - appliance test 6.5 Relay test Overview The cooking chamber door must be closed to control the G16 circulation pump. Relay Connector Description Info Cooking chamber light E3 24 V DC Lift magnet M8 24 V DC Solenoid valve for steaming K9 24 V DC Siphon pump G24 208V AC... -
Page 25: Waveclean Test (Option)
Service menu - appliance test Several functions can be activated simultaneously. INFORMATION 6.6 WaveClean test (option) Description WaveClean test program for function check. Circulation pump Siphon pump Magnetic valve for water filling Door seal / leak tightness in door area. The test is used exclusively for functional testing and not to clean the cooking INFORMATION chamber. -
Page 26: Calibrating The Cooking Chamber Sensor
Service menu - appliance test 6.7 Calibrating the cooking chamber sensor Description Calibration function for the cooking chamber sensor. Testing the calibration. Performing the calibration. The units are factory calibrated. Recalibration is required only in exceptional INFORMATION cases. Image: Overview a Back b Offset setting "Start/Stopp"... - Page 27 Service menu - appliance test Check calibration Prerequisite Calibrated digital temperature measurement device. The temperature in the cooking chamber is < 100 °C (212 °F). Fix temperature sensor of external measurement device in the cooking chamber. Use a grill rack for this. Point the sensor tip upward in order to prevent measurement errors.
- Page 28 Service menu - appliance test Calibrate cooking chamber sensor Prerequisite Execute Check calibration and do not switch appliance off. Temperature display on the touch screen indicates 100 °C (212 °F). Calibration Adjust offset value by adjusting the roller. Let 10 minutes adjustment time elapse. The external measurement device must display a temperature between 99 °C (210,2 °F) –...
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Page 29: Dynasteam Test
Service menu - appliance test 6.8 DynaSteam test Description The DynaSteam test allows a function test of DynaSteam steaming. Calibration is not possible / necessary. Prerequisite Access to the water supply pipe in the cooking chamber. Remove both hook-in points. Dismount water supply pipe. -
Page 30: Emptying The Water
Service menu - appliance test 6.9 Emptying the water Description Water drainage removes water residue from the unit to prevent frost damage during transport and idle period. Prerequisite Both water connections are connected to compressed air. The pressure may not exceed 6 bar. The cooking chamber temperature is <... -
Page 31: Audio Settings
Service menu - appliance test Canceling the selection Tap the "Back" field. 6.11 Audio settings Image: Overview Setting the volume Use the slider to set the desired volume. Tap the "OK" field. Changes saved. Canceling the selection Tap the "Back" field. 6.12 Select signal tones Set signal tones Set the profile by adjusting the rollers. -
Page 32: Software Update
Service menu - appliance test 6.14 Software update Description Update of the software via the USB interface. Sounds, cookbooks, help texts and videos are not part of the software update. INFORMATION These require importing via "Importing additional content". Performing the update Perform according to instructions on the touchscreen and (see „8.1 software‟, Page 39) -
Page 33: Backing Up Data
Service menu - appliance test 6.17 Backing up data Description Backup function for parameters (for example, customer settings, calibration values). Saving data on the internal SD card and USB stick (if plugged in). Backing up data Prerequisite Service menu is displayed Tap the "... -
Page 34: Importing Contact Data
Service menu - appliance test 6.19 Importing contact data Description Import of service contact data. This data can be accessed by the operator under "Equipment information". Preparing the data Perform according to instructions on the touchscreen. Create the file "ContactData.txt" with favorite text editor on the computer. - Page 35 Service menu - appliance test Selecting parameters Selecting parameters by adjusting the caster. Tap the "Read" button. Display of set parameters. Changing parameters Use the number block to set the desired value. Tap the "Write" button. Changes saved. Parameter overview Basic setting Standard Adjustment...
- Page 36 Service menu - appliance test Basic setting Standard Adjustment Explanation worth range Controls the cooking chamber 0-60 seconds lamp when closing the cooking chamber door Flashing of the cooking 0 = Off chamber light at the end of the 1= On program Representation of power 0 = Off...
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Page 37: Backing Up The Sd Card
Service menu - appliance test 6.22 Backing up the SD card Description Export the data from the internal SD card and external USB stick. Backing up data Perform according to instructions on the touchscreen. Tap the OK button. Back-up of the data. A confirmation then appears on the touchscreen. -
Page 38: 7 Status Overview Direct Access
Status overview direct access 7 Status overview direct access 7.1 Description Direct access allows display of all processes and temperatures during operation. The status overview is intended only for the service technician. INFORMATION Overview a Hidden field for access to status overview 7.2 Opening the status overview Tap the invisible field three times quickly. -
Page 39: 8 Software
Software 8 Software 8.1 Overview 8.2 Opening the basic settings menu Switch on the unit. Tap the "Unit functions" field. Display of Appliance functions menu. Tap the "Settings" field. Display of window " PIN ". Enter password and touch Confirmation field. The password for the Settings menu is 111. -
Page 40: Software Update
Software 8.3 Software update Prerequisite USB stick. Maximum size 32 GB. FAT formatting (default). The disk should be empty if possible. Current software update. The update is provided as packed ZIP file. Preparing the USB stick Open and download Zip file and unzip. In general, the unzipped folder is in the same directory as the previously compressed one. -
Page 41: Importing Additional Content
Software After the update, a blue screen may appear and the software does not start. In INFORMATION this case, switch the unit off and then back on. In rare cases, this may happen again. 8.4 Importing additional content Description Import function for manufacturer contents: •... -
Page 42: Importing The Manufacturer's Cookbook
Software Tap the "OK" field. The data is imported. A confirmation then appears on the touchscreen. Tap the "OK" field. 8.5 Importing the manufacturer's cookbook Preparing the USB stick Create the folder "Cooking_CODG2" on the USB stick. Copy the update file to the "Cooking_CODG2" folder. The update consists of one file. -
Page 43: 9 Trade Show Mode
Trade show mode 9 Trade show mode 9.1 Description Trade show mode allows appliance operation for demonstration purposes. 9.2 Connecting the unit A single-phase power supply is required for operation. Appliance is connected on L1 and N. See also installation instructions. 9.3 Opening the unit functions Connecting the unit Tap the "Unit functions"... -
Page 44: 10 Electronics
Electronics 10 Electronics 10.1 Block diagram for the control 24V DC 208V AC 24V DC 208V AC +1-M10 +1-T10 U/V/W Legend Control board Operating unit LED illumination Fan motor Power pack Power board for motor Service-instructions... -
Page 45: Control Board
Electronics 10.2 Control board 10.2.1 Layout Reset X31 X30 X35 X20 X19 Service-instructions... -
Page 46: Configuration
Electronics 10.2.2 Configuration Reset button The Reset button resets the e-fuse (electronic fuse) Connector X1 Description Power supply I/O board 24 V+ DC Power supply I/O board 24 V- DC Connector X3 (24V DC) Description Power supply for left light Power supply for right light Connector X4 (208V AC) Description Solenoid valve K12 (water vapor elimination) - Page 47 Electronics Connector X22 (power Description optimization, option) Output 208 V, unit (relay K1) On Output 208 V, unit (relay K2) Active Input 208 V (POS C) N (neutral) Connector X23 (208V AC) Description Siphon pump G24 WaveClean pump G16 Connector X29 (208V AC) Description Cooling fan G7 Cooling fans G8, G9.
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Page 48: Additional Circuit Board
Electronics 10.3 Additional circuit board 10.3.1 Layout The additional circuit board is present only on units with the MagicHood exhaust hood. F900 10.3.2 Configuration Connector X68 (potential Description free) Line from hood, X20 Line from hood, X20 Fuse F900 Not used Service-instructions... -
Page 49: Safety Overview
Electronics 10.4 Safety overview F4.1 6,25A 208V AC 6,25A F500 208V AC 3,15A G8/G9 e-fuse 24V DC 24V DC Legend Control board Operating unit Thermal switch Cooking chamber STL LED illumination Fuse Cooling fan G8/9 Cooling fan for built-in version WaveClean pump* Siphon pump* Solenoid valve for... -
Page 50: 11 Fault Messages & Troubleshooting
Fault messages & troubleshooting 11 Fault messages & troubleshooting 11.1 Symbols for errors For some errors, an additional symbol appears in the title bar. If the exact error is not known, switch the unit off and then back on. In the event of an error, the exact error will appear in the display. -
Page 51: Emergency Operation
Fault messages & troubleshooting 11.2 Emergency operation Description In order to allows limited use in case of error, the appliance has various emergency programs. Emergency operation is activated automatically and displayed. After elimination of the error indicated, the controller switches back into regular operation automatically. A reset is not necessary. -
Page 52: Temperature Sensor Area
Fault messages & troubleshooting 11.3 Temperature sensor area Cooking chamber sensor defective (694, 695) Description Emergency operation is activated automatically and displayed. The core temperature sensor takes over the function of the cooking chamber sensor. Cooking program with core temperature sensor is no longer available. -
Page 53: Core Temperature Sensor Defective (699, 700)
Fault messages & troubleshooting Core temperature sensor defective (699, 700) Description The core temperature function is no longer available. Troubleshooting Is the wire or the test prod damaged physically? Remove existing core temperature sensor from the control board A1, X30 and plug in new core temperature sensor. -
Page 54: Water Vapor Sensor Defective (710)
Fault messages & troubleshooting Water vapor sensor defective (710) Description In the event of an error, emergency operation is activated and displayed automatically. The software controls steam elimination. In this case, increased water consumption may result. Troubleshooting Check contacting from cooking chamber sensor to control board A1 X33. Error eliminated? Remove connector of existing vapor sensor from control board A1 X33 and plug in new vapor sensor. -
Page 55: Risk Of Frost (Tmp_Id72, Mmi_Id51)
Fault messages & troubleshooting Risk of frost (TMP_ID72, MMI_ID51) Description The unit is not ready for use. The temperature sensor on the control board is measuring a temperature of <0°C. Troubleshooting Increase the room temperature and switch on unit again. Change location of the unit. -
Page 56: Excess Temperature In The Cooking Chamber (Id18, Id73)
Fault messages & troubleshooting Excess temperature in the cooking chamber (ID18, ID73) Description The measured temperature in the cooking chamber is outside the allowable range of more than 310°C. The unit is no longer operational until the cooking chamber cools down. The measurement is taken by the cooking chamber sensor, core temperature sensor and the moisture sensor. -
Page 57: Motor Area
Fault messages & troubleshooting 11.4 Motor area Warning: electric shock! Danger of death! DANGER When working on the power board, make sure that energized parts are ex- posed. Work on these components during operation and up to 3 minutes after enabling is not allows. -
Page 58: Fan Defective. Operation Not Possible (1481)
Fault messages & troubleshooting Fan defective. Operation not possible (1481) Description The control board A1 does not receive any response via the CAN bus cable from motor power board T10. There is an fault in the fan area. Troubleshooting Switch on the device and measure the voltage at the main contactor Q1, terminals A1 and A2. - Page 59 Fault messages & troubleshooting Continued from previous page Does the error appear only sporadically? Measure input voltage to motor control. Is 230 V Replace motor control unit. Check whether the fault present and the green LED on the motor control unit still appears.
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Page 60: Fan Defective. Cooking Program Was Cancelled (701)
Fault messages & troubleshooting Fan defective. Cooking program was cancelled (701) Description The control board A1 does not receive any response via the CAN bus cable from motor power board T10. There is an fault in the fan area. Troubleshooting (see „... -
Page 61: Fan_Id6: Motor Overtemperature
Fault messages & troubleshooting FAN_ID6: Motor overtemperature Description The error message was introduced with software version 3.3.17. The temperature from the motor is monitored via an integrated thermal switch (bimetal). In faultless condition this is closed (passage). In the event of an error, the contact opens and the error message FAN_ID6: Motor overtemperature appears. -
Page 62: Fan_Id23: Fan Error: Attempt To Restart
Fault messages & troubleshooting FAN_ID23: Fan error: Attempt to restart Description The control board A1 does not receive any response via the CAN bus cable from motor power board T10. There is an fault in the fan area. Troubleshooting Switch off unit and restart. Is the fault still present? Replace communication cable between power board and control board for test purposes and perform test run. -
Page 63: Fan_Id27: Motor System Error
Fault messages & troubleshooting FAN_ID27: Motor system error Description The error message is generated when the control board receives a too low or no speed from the motor control. After unit restart via "ON/ OFF" the error is reset. A new query is made at the start of the cooking program. -
Page 64: The Safety Temperature Limiter Has Tripped. Operation Not Possible (1480)
Fault messages & troubleshooting The safety temperature limiter has tripped. Operation not possible (1480) Description There is a response from the safety circuit on the control board. STEUERPLATINE CONTROL PCB F500 3,15AT Thermal switch 70°C (158 °F) -B11 STB Garraum STL Cabinet Hauptschütz Main Contactor... - Page 65 Fault messages & troubleshooting Troubleshooting Does the fault occur sporadically or only after an extended period of operation? Make sure that the air intake area is not dirty. Check that the fans are operating. Has the safety temperature limiter tripped? Reset the safety temperature limiter.
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Page 66: The Safety Temperature Limiter Has Tripped. Cooking Program Has Ended
Fault messages & troubleshooting The safety temperature limiter has tripped. Cooking program has ended. (1479) Description There is a response from the safety circuit on the control board. STEUERPLATINE CONTROL PCB F500 3,15AT -B11 STB Garraum STL Cabinet Hauptschütz Main Contactor Image: Overview of the safety circuit A1 Control board B11 Safety temperature limiter... -
Page 67: Water Area
Fault messages & troubleshooting 11.5 Water area Water pressure too low (709) Description a Magnetic valve b Flowmeter The message appears when the water pressure is too low. This is a notification that does not result in interruption of the cooking program. Troubleshooting The water pressure at the water connection must be at least 2 bar. - Page 68 Fault messages & troubleshooting Soft water connection attached and water valve at site open? Is the fault message displayed continuously? Connect water supply or open water valve. Check sieve on the water connection for soiling. To Check the on-site water pressure while observing do this, remove the on-site water connection to the nearby water consumers.
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Page 69: The Water Pressure Is Too Low; Cleaning Has Been Paused
Fault messages & troubleshooting The water pressure is too low; cleaning has been paused. Description The fault message appears if the flowmeter registers an insufficient water quantity during WaveClean. The program is stopped until the water pressure is sufficiently high again. Troubleshooting Ensure customer-supplied water supply on the soft water connection of unit. -
Page 70: Electronics / Control Area
Fault messages & troubleshooting 11.6 Electronics / control area Overtemperature control (TMP_ID2) Description The temperature sensor on the control board is measuring a temperature of >75°C (167°F). The unit is no longer operational until it cools down. Troubleshooting Check air intake area of fan and clean if necessary. Replace communication cable between motor control and motor for test purposes and perform test run. -
Page 71: The Nfc Tag Is Not Present (1520)
Fault messages & troubleshooting The NFC tag is not present (1520) Description It is not possible to access the digital key (NFC tag). Troubleshooting Unplug digital key and then reinsert. De-energize unit beforehand. Change digital key. Replace control board. The operating unit battery is empty (1478) Description The date and time are lost after the unit is switched on or they reset. -
Page 72: Faulty Can Connection
Fault messages & troubleshooting Faulty CAN connection Description There is a communication fault between the operating panel and control panel. In addition, temperature sensor and fan fault messages appear on the touchscreen. Troubleshooting Replace communication cable between operating panel and control panel circuit board. -
Page 73: 5009: The Application Could Not Be Started. Application Is Restarting
Fault messages & troubleshooting 5009: The application could not be started. Application is restarting. Description The software does not boot. There is a fault in the communication or the software is damaged. Troubleshooting Confirm the message with " OK ". The software is restarted. -
Page 74: 5010: The Application Could Not Be Started. Restore Configuration Backup
Fault messages & troubleshooting 5010: The application could not be started. Restore configuration backup? Description Starting the software is not possible because of an error. The system will attempt to restore the configuration. Troubleshooting Confirm message. An automatic restore starts. Next, update the software. -
Page 75: Fault In Moisture Removal Control. Limited Operation
Fault messages & troubleshooting Fault in moisture removal control. Limited operation Description The control board monitors, among other things, the power consumption of the lift magnet. In the event of a fault, the fault message appears and the e-fuse may trip. Troubleshooting Is at least one LED strip in the cooking chamber door on when the unit is switched Check the e-fuse on the control board and reset if... -
Page 76: Unit Was Restarted After Power Failure
Fault messages & troubleshooting Unit was restarted after power failure Description The message appears after an interruption of the supply voltage during an active cooking program. Troubleshooting Make sure that the unit was not switched off by means of the "On/ Off“... -
Page 77: 12 Circuit Diagram 3Pe Ac 208-240V
Circuit diagram 3PE AC 208-240V 12 Circuit diagram 3PE AC 208-240V Service-instructions... - Page 78 S300 S100 -A1:X1:2 /3.7 -A1:X1:1 /3.6 -A1:X20:2 /3.1 -A1:X20:1 /3.1 4XAWG10 SJOOW...
- Page 79 -T1:- /2.3 -T1:+ /2.3 -RC1 -X1:L2.1 /2.2 -F4:2 /2.2...
- Page 80 24VDC Probe Drain Wrasen Probe Cabinet Garraum Probe Coretemp. Kerntemp.
- Page 82 Manufacturer Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG Halberstaedter Strasse 2a D-38300 Wolfenbuettel Telephone 0 53 31 / 89-0 Telefax 0 53 31 / 89-280 *FM06-117B* Henny Penny Corp., Eaton, Ohio 45320, Revised 10/4/2023...
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