TRAK RACER TR160 Assembly Manual
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TRAK RACER TR160 Assembly Manual

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TR160
Assembly Guide
IMPORTANT: As there are different versions of each rig depending on your
region, please ensure that you are using the correct instruction set. The
part number below should match the part number labeled on your box
TR1604-BLK
1
Published 2022‑07‑11

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Summary of Contents for TRAK RACER TR160

  • Page 1 TR160 Assembly Guide IMPORTANT: As there are different versions of each rig depending on your region, please ensure that you are using the correct instruction set. The part number below should match the part number labeled on your box TR1604-BLK...
  • Page 2 TABLE OF CONTENTS Part list Symbol Legend Assembly Notes TR1604-BLK Assembly Instructions Stabilizing Feet Option Seat Slider Option Recliner seat installation GT/Rally seat installation Pedal Option 1 Pedal Option 2 Pedal Option 3 Pedal Option 4 Wheel Mount Option 1 Wheel Mount Option 2 Wheel Mount Option 3 Wheel Mount Option 4...

  • Page 3: Table Of Contents

    End Cap, 40x160 EC-120 End Cap, 40x120 EC-80 End Cap, 40x80 EC-40 End Cap, 40x40 FR-01 Feet, Rubber LP-160 Logo Plate, TR160 NF-M8 Nut (Flange), M8 NS-M8 T-Nut (Spring), M8 NS-M6 T-Nut (Spring), M6 AL-160-500 Aluminum Profile, 40x160x500mm SH-M8-16 Screw (Hex), M8x16...
  • Page 4 Two people needed Tighten hardware Leave hardware loose for adjustment Make Adjustment Break tab off Corner bracket CB1 Safety glasses needed Attention / Priority Reserve for following step Mirrored Components (Same on both sides) INCLUDED TOOLS...
  • Page 5 NOTE FRONT SIDE OUTSIDE INSIDE TOP SIDE SHIFTER SIDE BACK SIDE...
  • Page 6 The handle screws (SL-M8-20 & SL-M8-25) are NOTE ratcheted to allow for tightening and loosening when space for rotation is limited. Simply pull the handle out and turn handle into position and push handle back in to engage thread.
  • Page 7 NOTE NS-M8 & NS-M6 It is strongly advised that spring T-Nuts are inserted by sliding from the ends of profiles. Please take careful note of each step of all T-nuts as some are to be installed in anticipation of future steps. If T-Nuts are skipped, and the ends are no longer accessible, they can be...
  • Page 8 NOTE BC-40...

  • Page 9: Ns-M8

    M6x20mm AL-160-1400 ×2 NS-M6 ×6 FR-01 ×6 SH-M6-20 ×6 If using stabilizing feet, go to P.14 M8x20mm AL-160-500 ×1 NS-M8 ×14 SH-M8-20 WF-M8 WL-M8 BC-40 Insert 4pcs of NS-M8 into BACK SIDE of AL-160-500 Insert 2pcs of NS-M8 into TOP of AL-160-500 (for STEP 4) 380mm 15"...
  • Page 10 M8x20mm LP-160 AL-160-500 ×1 NS-M8 ×2 SH-M8-20 BA-160-BLK Insert 2pcs of NS-M8 into TOP of AL-160-500 (for STEP 4) Ensure that 4pcs of NS-M were inserted during STEP 1 before attaching P2 M8x20mm AL-40-460 NS-M8 ×8 SH-M8-20 WF-M8 WL-M8 BC-40 Insert 2pcs of NS-M8 into INSIDE of each AL-40-460 (4 total)

  • Page 11: Sh-M8-16

    M8x16mm AL-120-780 ×2 NS-M8 ×32 SH-M8-16 BA-160-BLK Keep slightly loose and adjust position after seat installation. M8x20mm AL-80-580 NS-M8 ×11 SH-M8-20 WF-M8 WL-M8 BC-40 Insert 2pcs NS-M8 into the BACK SIDE of AL-80-780 2pcs into INSIDE Insert 1pcs of NS-M8 into of AL-80-580 TOP SIDE of AL-80-580 (for STEP 8)

  • Page 12: Sh-M8-20

    M8x16mm M8x20mm AL-80-400 NS-M8 ×5 SH-M8-16 SH-M8-20 WF-M8 WL-M8 BA-80-BLK Insert 1pcs of NS-M8 into FRONT SIDE of AL-80-400 If 4 x NS-M8 were not installed into OUTSIDE of Ensure that 4pcs of NS-M8 SHIFTER SIDE were inserted into OUTSIDE AL-160-500 during STEP of AL-80-580 + 2pcs INSIDE during STEP 6 before...

  • Page 13: Bp-120-H

    M8x20mm NS-M8 ×4 SH-M8-20 WL-M8 WF-M8 BP-120-H If 2 x NS-M8 were not installed into OUTSIDE of the horizontal AL-160-580 during STEP 6, install them here using the rocker method BC-40 EC-40 EC-80 EC-120 EC-160 Note: End caps should be installed after all accessories are mounted...
  • Page 14 PS-1400-R PS-460-R...
  • Page 15 Stabilizing Feet Option Part # Description Check BOX #: TR80-TR160FEET SH-M8-25 Screw (Hex), M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 BF-01 Bracket, Feet Adjustable FA-01 Feet, Adjustable * NOTE: Extra hardware may be included as spare parts TR80-TR160FEET Published 2022‑07‑11...
  • Page 16 NS-M8 ×8 M8x25mm SH-M8-25 WF-M8 WL-M8 FA-01 BF-01...
  • Page 17 Seat Slider Assembly Part # Description Check BOX #: TR1604-BLK-PART3 SS-01 Seat Slider SH-M8-16 Screw (Hex), M8x16 NL-M8 Nut (Locking), M8 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 TR80-SLIDER Published 2022‑07‑11...
  • Page 18 M8x16mm SS-01 SH-M8-16 WL-M8 NOTE: Use NS-M8 that were pre-installed during STEP 4 of rig assembly.
  • Page 19 Recliner Seat Assembly SA-06/SA-07/SA-08...
  • Page 20 Note: Screws supplied with seat...
  • Page 21 M8x20mm SH-M8-20 WF-M8 BS-03 Note: Screws supplied with seat & TR-RSB...
  • Page 22 M8x16mm SH-M8-16 WF-M8 NL-M8 Note: Screws supplied with seat & TR-RSB Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.
  • Page 23 GT/Rally Seat Assembly SA-04/SA-05/SA-09/SA-10 Published 2022‑07‑11...
  • Page 24 M8x20mm SH-M8-20 WF-M8 WL-M8 M8x16mm SH-M8-16 WF-M8 NL-M8 Note: Screws supplied with seat & TR-RSB Slide the slider all the way back to install screws and nuts. Then slide all the way forward and repeat for front screws and nuts.
  • Page 25 WL-M8 Washer (Lock), M8 WP-M8 Wash (Pedal Plate), M8 PP-80-TP Pedal Plate, TR80 Top Plate PP-160-SM Pedal Plate, TR160 Side Mount PP-160-FM Pedal Plate, TR160 Face Mount * NOTE: Extra hardware may be included as spare parts TR160-PEDALUP3 Published 2022‑07‑11...
  • Page 26 NS-M8 SL-M8-20 WL-M8 PP-160-SM WF-M8 NOTE: Adjust position after pedal and seat installation M8x16mm SB-M8-16 WF-M8 WP-M8 PP-160-FM NOTE: Adjust position after pedal and seat installation...
  • Page 27 M8x25mm SF-M8-25 NF-M8 PP-80-TP...
  • Page 28 Pedal Option 2 TR80-PBPL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. Part # Description Check BOX #: TR80-NEWPB SF-M8-20 Screw (Flat), M8x20 SL-M8-25 Screw (Handle) M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8...
  • Page 29 NS-M8 SL-M8-20 WF-M8 WL-M8 PP-NP-PB NOTE: Adjust position after pedal and seat installation M8x20mm SF-M8-20 NF-M8 PP-NP-LB...
  • Page 30 M8x25mm SF-M8-25 NF-M8 PP-80-TP...
  • Page 31 Pedal Option 3 TR80-PBAL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. Part # Description Check BOX #: TR80-NEWPB SF-M8-20 Screw (Flat), M8x20 SL-M8-25 Screw (Handle) M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8...
  • Page 32 NS-M8 SL-M8-20 WF-M8 WL-M8 PP-NP-PB NOTE: Adjust position after pedal and seat installation M8x16mm AT-40-480 AT-80-480 NS-M8 SF-M8-16 PP-HR-AL...
  • Page 33 M8x25mm SF-M8-25...

  • Page 34: Wl-M8

    Pedal Option 4 TR80-HYPL NOTE: Hardware to attach pedals to plate not included. Please use hardware included with your pedal set. Part # Description Check BOX #: TR80-INVPED3 SH-M8-20 Screw (Hex), M8x20 SL-M8-25 Screw (Handle) M8x25 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NF-M8...
  • Page 35 M8x20mm NS-M8 NF-M8 SH-M8-20 WL-M8 WF-M8 PP-IN-FR PP-IN-SM Take note of orientation of PP- IN-SM Brackets. They should slope towards front of the rig M8x20mm SH-M8-20 WL-M8 WF-M8 NOTE: Push footrest as far back as possible to make room for STEP 3 NOTE: Keep slightly loose and adjust position after seat installation...
  • Page 36 M8x20mm NS-M8 SH-M8-20 WL-M8 WF-M8 PP-IN-BR Take note of orientation of PP-IN-BR Brackets. They should slope towards front of the rig NOTE: Keep slightly loose and adjust position after seat installation WL-M8 SL-M8-25 WF-M8 NF-M8 PP-NP-LB NOTE: Adjust position after pedal and seat installation...
  • Page 37 M8x20mm SF-M8-20 NF-M8 PP-80-TP...
  • Page 38 Wheel Mount Option 1 TR-One Fanatec Direct Drive Mount Part # Description Check BOX #: TR80-NWMA SH-M8-25 M8 x 25mm Hex Screw SF-M8-20 M8 x 20mm Flat Screw WF-M8 M8 Flat Washer WL-M8 M8 Lock Washer NS-M8 M8 Spring T-Nut WM-TR1-FN Fanatec Podium/CSL DD Plates (5mm) WM-TR1-WP...
  • Page 39 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180...
  • Page 40 M8x25mm SH-M8-25 WM-TR1-FN Note: Thread screws just enough to hold WM-TR1-FN in place so screws do not protrude past WM-TR1-FN plate. Note: For Fanatec CSL DD use WM-TR1-FN x 4...
  • Page 41 Wheel Mount Option 2 TR-One Universal Direct Drive Mount Part # Description Check BOX #: TR80-NWMA SH-M8-25 Screw (Hex), M8x25 SF-M8-20 Screw (Flat), M8x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 WM-TR1-FN Wheel Mount, TR-ONE, Fanatec Plates WM-TR1-WP Wheel Mount, TR-ONE, Wheel Plates WM-TR1-PP...
  • Page 42 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180 WM-TR1-WP...
  • Page 43 M8x20mm SH-M8-20 WM-DD...
  • Page 44 Wheel Mount Option 3 TR-One Universal Wheel Deck Part # Description Check BOX #: TR80-NWMA SH-M8-25 Screw (Hex), M8x25 SF-M8-20 Screw (Flat), M8x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 WM-TR1-FN Wheel Mount, TR-ONE, Fanatec Plates WM-TR1-WP Wheel Mount, TR-ONE, Wheel Plates WM-TR1-PP...
  • Page 45 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180 WM-TR1-WP...
  • Page 46 M8x15mm SH-M8-15 WM-WM4...
  • Page 47 Wheel Mount Option 4 TR-One Simagic M10 Direct Drive Mount Part # Description Check BOX #: TR80-NWMA SH-M8-25 Screw (Hex), M8x25 SF-M8-20 Screw (Flat), M8x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NS-M8 T-Nut (Spring), M8 WM-TR1-FN Wheel Mount, TR-ONE, Fanatec Plates WM-TR1-WP Wheel Mount, TR-ONE, Wheel Plates WM-TR1-PP...
  • Page 48 M8x25mm NS-M8 SH-M8-25 WL-M8 WF-M8 WM-TR1-PP NOTE: Adjust position after wheelbase and seat installation M8x20mm SF-M8-20 AT-120-180 WM-TR1-WP...
  • Page 49 Note: Use screws and t-nuts provided with wheelbase. WM-TR1-SM M8x20mm SH-M8-16...
  • Page 50 Wheel Mount Option 5 Universal Wheel Base Plate Part # Description Check BOX #: TR80-WMPLATE SH-M8-20 Screw (Hex), M8x20 SF-M8-20 Screw (Flat), M8x20 SH-M6-20 Screw (Hex), M6x20 WF-M8 Washer (Flat), M8 WL-M8 Washer (Lock), M8 NF-M8 Nut (Flange), M8 NS-M8 T-Nut (Spring), M8 BC-40 Bracket, Corner with Cap, 40x40...
  • Page 51 M8x20mm SF-M8-20 NF-M8 BC-40 WM-WMP-DP M8x20mm SF-M8-20 NF-M8 WM-WMP-PP BC-40...
  • Page 52 M8x20mm SH-M8-20 WF-M8 NS-M8 NOTE: Adjust position after wheelbase and seat installation...
  • Page 53 FINISHED Share your build online and tag us to be featured! @trakracer @trakracer @trak_racer...

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