Craftsman 580.76201 Owner's Manual
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Craftsman 580.76201 Owner's Manual

Craftsman 580.76201 Owner's Manual

5.0 horsepower 2000 psi 2.2 gpm high pressure washer
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Owner's Manual
CRRFT$1dRN °
5.0 HORSEPOWER
2000 PSI
2.2 GPM
HIGH PRESSURE WASHER
Model No.
580.762010
CAUTION:
Before using this
product,
read this manual and
follow
all Safety Rules and
Operating
Instructions.
PRESSURE WASHER
CUSTOMER
HE.IPUNE
HOURS:
Mon.- Fri. 8 a.m. to 5 p.m. (CST)
SEARS,
ROEBUCK
and
CO.,
Hoffman
Estates,
IL 60179
U.S.A.
Pad No. 81849 Draft 0 (3/20/98)

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  • Page 1 Owner's Manual CRRFT$1dRN ° 5.0 HORSEPOWER 2000 PSI 2.2 GPM HIGH PRESSURE WASHER Model No. 580.762010 CAUTION: Before using this product, read this manual and follow all Safety Rules and Operating Instructions. HOURS: Mon.- Fri. 8 a.m. to 5 p.m. (CST)
  • Page 2 If this high pressure washer is used for commercial purposes, this warranty applies for only 90 days from the date of purchase. If this high pressure washer is used for rental purposes, this warranty applies for only 30 days after date of purchase.
  • Page 3 CAUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WIRE WHERE IT CAN+ NOT CONTACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SEI-rlNG UP, TRANSPORTING, ADJUSTING OR MAKING REPAIRS TO YOUR HIGH PRESSURE WASHER. read this manual and follow all Safety ---] CAUTION: Before using this product, Rules and Operating Instructions.
  • Page 4 • Check carton for additionalloose parts. HOW TO SET UP YOUR PRESSURE WASHER For the most part, your Craftsman High PressureWasher has been assembled at the factory. You must, however, attach the wire form, assemble the spray gun and attach the high pressurehose to the pump and spray gun.
  • Page 5 WASHER • Place assembled spray gun on holder. • Place turbo nozzle in grommet hole in base. PRE-OPERATIONAL Before you operate your new high pressure washer please review the following items: • All assembly instructionshave been completed. Attach High Pressure •...
  • Page 6 KNOW YOUR HIGH PRESSURE Read this owner's manual and safety rules before operating your high pressure washer. Compare the illustrationswith your high pressure washer to familiarize yourself with the locationsof various controlsand adjustments. Save this manual for future reference. Air Cleaner...

  • Page 7: How To Use The Adjustable Nozzle

    Allow the detergent to soak in between 3 to 5 minutes before washing and rinsing. Note: The second step involves cleaning the surface you have prepared with the pressure washer and then rinsing it clean.

  • Page 8: Engine Operation

    CLOSED position. The engine used in the pressure washer is a fixed-speed engine, utilizing an ignition Switch Lever. IGNITIONSWITCHLEVER Move the ignition switch lever to the ON position. •...

  • Page 9: Before Starting The Pressure Washer

    OIL FILLER CAp/*DtPS'rlC To operate the engine you will need to do the following: • Place pressure washer on a level surface. • Place ignitionswitch lever in STOP or OFF position. Clean area around oil fill and remove oil dipstick.

  • Page 10: How To Start Your Pressure Washer

    You are now ready to clean your car, boat or whatever you plan to clean. Place pressure washer in an area close enough to an outside water source that flows at a rate of at least 2.5 gallons per minute.

  • Page 11: General Recommendations

    Code). Other states may have similar laws. Federal laws apply on federal lands. Note: if you equip the engine of your pressure washer with a spark arrestor muffler, the spark arrestor must be maintained in effective working order by the owner/operator.

  • Page 12: Pressure Washer Maintenance

    PURGE PUMP OF AIR AND CONTAMINANTS To remove the air from the pump: • Set up the pressure washer as described in the ASSEMBLY section and connect the water supply. • Remove the nozzle extension from the spray gun.

  • Page 13: Servicing The Air Cleaner

    If you feel this pulsing during use, it is recommended you immediately clean the nozzle. Use the kit included with your pressure washer, and follow these instructions: Shut off engine and turn off the water supply. •...

  • Page 14: O-Ring Maintenance

    Reconnect with the water supply, turn ON the water and start the engine. • Test the pressure washer by operating with nozzle in the high and the low pressure positions. • 1 Rubber Washer (p/n B2385) for the inside of the Male Quick-Connect.

  • Page 15: After Each Use

    Should any damage be found, replace hose. DO NOT attempt to repair a damaged hose. Replace hose with the genuine Craftsman part. Drain water from hose and properly hang it on the wire support provided on the guide handle.
  • Page 16 PROBLEM Pump has following problems: failure to produce pressure, or erratic pressure, chattedng, loss of pressure, lowwater volume. Detergent fails to mix with spray. Engine runsgood when not spraying but dies when you begin to spray. Engine will not start; or starts and runs rough.
  • Page 18 CRAFTSMAN 2000 PSI HIGH PRESSURE WASHER HONDA 4-Cycle Engine GC160 CYLINDER BARREL Ref No. Cylinder Assembly Clip, Valve Guide Cover, Head Cover Comp., Breather Bolt, Flange (6x12) Bolt, Flange (6x14) OU Seal (25.4x62x6) Spark Plug (BPR6ES) (NGK) Guide, Ex. Valve (OS) CRANKSHAFT -®...
  • Page 19 :RANKCASE COVER E-_741 Ref No. Cover Assembly, Cover Assembly, Cover Assembly, Gasket, Oil Filler Cap Gauge Assembly, Oil Level Governor Assembly Weight, Governor Holder, Governor Weight Pin, Governor Weight Slider, Governor Shaft, Governor Arm Bolt, Flange (67,25) Bolt, Drain Plug Bolt, Drain Plug Washer, Thrust (6MM) Clip, Governor Holder...

  • Page 20: Fan Cover

    PISTON Description Ref No. Ring Set, Piston (Riken) Ring Set, Piston (Teikoku) Piston Pin, Piston Rod Assembly, Connecting Bolt, Connecting Rod Clip, Piston Pin (13MM) FAN COVER Ref No. Descrintion Cover, Fan _NHI* (Black) Bolt, Stud Nut, Flange (6MM) Part No. 13010-ZL8-003 13010-ZL8-004 13101-ZL8-000...

  • Page 21: Recoil Starter

    CAMSHAFT Ref No. Pulley Comp., Camshaft Shaft, Cam Pulley Belt, Timing (84HU7 G-200) Arm, In. Valve Rocker Arm, Ex. Valve Rocker Shaft, Rocker Arm Valve, In. Valve, Ex. Spring, Valve Retainer, In. Spring Valve Screw, Tappet Adj, Nut, Tappet Adj. O-Ring (6.8xl .9) RECOIL STARTER Ref No.
  • Page 22 CARBURETOR 18-- Ref No. Gasket Set Float Set Chamber Set, Float Screw Set Screw Set, Drain Screw Set B Screw Set Carburetor Assy. (BB61B B) Valve Comp., Float Nozzle, Main Insulator, Carburetor Gasket, Insulator Gasket, Carburetor Gasket, Carburetor (Choke side) Guide Comp., Air Screw, Pan (5x6) Clip, Tube (B6.5)

  • Page 23: Air Cleaner

    AIR CLEANER Ref No. Description Tube, Breather Element, Air Cleaner Housing Comp., Air Cleaner Gasket, Air Cleaner Cover, Air Cleaner Bolt, Flange (6xl 12) (CT200) MUFFLER Ref No. Descrigtion Muffler Comp. Protector, Muffler Protector, Muffler Arrestor Comp., Spark Plate, Arrester Number Shroud, Muffler Bolt, Flange (6x79) (CT 200) Bolt, Flange (6x12)
  • Page 24 Ref No. Description Pump Assy., Fuel Rubber, Supporter (107MM) Tube, Diaphragm Filter, Fuel Tank, Fuel Tank, Fuel Rubber B, Tank Mounting Joint, Fuel Tube Collar, Fr. Cover Setting Stay A, Fuel Tank Cap Assy., Fuel Tank Tube, Fuel Tank Tube, Fuel Tube, Fuel Tube, Fuel Return Rubber, RR.
  • Page 25 -'LYWHEEL & IGNITION COIL Ref N_ Descr_ Key, Special Woodruff (25x18) Coil Assy., Ignition Clamp, Stop Switch Wire Clamp, Wire Flywheel Comp. Wire, Stop Switch Wire, Stop Switch Protector, Switch Switch Comp., Oil Level Holder, Stop Switch Wire Bolt, Flange (6x12) Bolt, Flange (6x14) Bolt, Flange (6x28) Bolt, Flange (6x20)
  • Page 26 CONTROL(I) Ref No. Control Assy. Arm, Governor Rod, Governor Spring, Governor Spring, Throttle Return Lever, Control Spring, Lever Washer, Control Lever Spacer, Control Lever Base Comp., Control Rod, Choke Control Grommet, Choke Rod Plate, Side Switch Assy., Engine Stop (N.O) Bolt, Flange (6x12) Bolt, Flange (6x14) Bolt, Governor Arm...
  • Page 27 CONTROL(2) Description Ref No. Control Assy. Arm, Governor Rod, Governor Spring, Governor Spring, Throttle Return Lever, Control Washer, Control Lever Holder, Cable Spacer, Control Lever Base Comp., Control Rod, Choke Control Grommet, Choke Rod Plate, Side Switch Assy., Engine Stop (N.O) Bolt, Flange (6x12) Bolt, Flange (6x14) Bolt, Governor Arm...
  • Page 28 CONTROL(3) Ref No. Descr_r_r_@tion Control Assy. Arm, Governor Rod, Govemor Spring, Governor Spring, Throttle Return Lever, Control Spring, Lever Washer, Control Lever Spacer, Control Lever Base Comp., Control Spring, Control Adjusting Rod, Choke Control Grommet, Choke Rod Lever, Stop Plate, Side Switch Assy., Engine Stop (N.O) Bolt, Flange (6x12) Bolt, Flange (6x14)
  • Page 29 Mark Ref No Mark, Engine Switch Indication Mark, Choke Mark, Oil Alert Mark, Throttle Indication Qty. Part No. 87501-ZL8-000 87528-ZL8-000 87530-ZL8-000 87532-ZL8-800...
  • Page 30 CRAFTSMAN 2000 PSI HIGH PRESSURE FLATHEAD PUMP SPACER PLATE ASSEMBLY B2015 INLET CHECK VALVE ASSEMBLY B3100 UNLOADER SPINDLE WASHER 580.762010 BALL SEAT A$SEHBLY ASSEMBLY B2091 B2152 VENTURI ASSEMBLY _2151 LINE PRESSURE CHECK B1879 CHECK VALVE ASSEHBLY A2034 PUMP HEAD ASSEMBLY...
  • Page 31 CRAFTSMAN 2000 PSI HIGH PRESSURE FLAT HEAD PUMP ITEM PART NO. QTY DESCRIPTION 93871 GASKET,_ £6430A ADAPTER,Engine 96542 BEARING,Eng.Adptr. RollerThrust 97675 C - RING,Cam Retainer 97570 WASHER,Thrust 95524 WASHER,Retainer £2479 LOCKWASHER, M 8 Rbbed 95531 BOLT,SHC5/16- 24 x 3/4" Lg 95435 ADAPTER,EngineShaft3/4"...
  • Page 32 EXPLODED VIEW - CRAFTSMAN 2000 PSI PRESSURE WASHER 1054-0 DRAWING NO. - B2793...
  • Page 33 EXPLODED VIEW ° CRAFTSMAN DRAWING NO. - B2793 ITEM PARTNO. QTY. DESCRIPTION EB2789 BASE, HSPW B2393 ENGINE, Honda 5HP A 1803C* PUMP, Me, urn Frame EB2534 HANDLE 22129 LOCKWASHER, 52858 NUT, M8 Locldng Range 51731 HHCS, M8x50 27007 MOUNT, Rubber Foot B2142 WHEEL, 2"...
  • Page 34 Call 9 a.m. - 5 p.m., Monday-Saturday 1-800-827-6655 The model number of your product is on a decal attached to the pressure washer. The model number of the engine is located on the blower housing of the engine. When requesting...

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