Table of Contents
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OWNER'S
MANUAL
MODEL NO.
580.327270
CUSTOMER
_'-\.
HELPLINE
-\\
I-soo-===-3136
120 VOLT / 2500 WATT
HOURS:
l
Mon. - Fri. 8 a.m. to 5 p.m
(CST)
I
CAUTION:
'
LRead and Follow
all SafetyRule
s L
L
andlnstructions
Before Operating
This Equipment
•
Assembly
•
Operation
•
Customer
Responsibilities
°
Service and Adjustment
•
Repair Parts
_ _
®
........... L. SEARS'
ROEBUCK
and
CO.,
HoffmanEstates,..tL
_ 60179U,S,A,
Part No. 99372 Revision I (4/2/96)
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Summary of Contents for Sears CRAFTSMAN GENERATOR 580.32727
- Page 1 OWNER'S MANUAL MODEL NO. 580.327270 CUSTOMER _'-\. HELPLINE I-soo-===-3136 HOURS: Mon. - Fri. 8 a.m. to 5 p.m (CST) CAUTION: LRead and Follow all SafetyRule andlnstructions Before Operating This Equipment ... L. SEARS' ROEBUCK Part No. 99372 Revision I (4/2/96) 120 VOLT / 2500 WATT •...
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Page 2: Safety Rules
TACT SPARK PLUG, TO PREVENT ACCIDENTAL STARTING WHEN SETTING UP, TRANSPORTING, AUTION: ALWAYS DISCONNECT SPARK PLUG WIRE AND PLACE WiRE WHERE IT CANNOT CON" ADJUSTING OR MAKING. THISGENERATOR IS DESIGNED ENCLOSURE, INCLUDING THE GENERATOR FIRE OR AN EXPLOSION MAY RESULT. ,NO USER PERFORMED AND!OR COOLING VENTILATION, •... -
Page 3: Customer Responsibilities
CONGRATULATIONS on your purchase of a Sears Crafts- man Generator. it has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem remedy, please contact your nearest Sears Service Cen- ter/Department or call the 1-800 number listed in this man- ual. -
Page 4: Service And Adjustments
SAFETY RULES ..._..:... INSIDE COVER MAINTENANCE AGR EE MENT ;;..;.,.;...;.;..17 PRODUCT SPECIFICATIONS ..1 WAR RANTY ... OPERATION ... ,..•... 3-6 MAINTENANCE..,.i ... 7-8 SERVICE AND ADJUSTMENTS Air Cleaner ... 7, 8 Assembly : ... -
Page 5: Operation
• KNOW YOUR GENERATOR R E:AD THiS OWN ER'S MAN UAL AN D SAFE _IR ittustra_onsV_th your generator, to familiarize yourself with 1he locations of various controls and adjustments. Save this manual for future reference. GUIDE CIRCUIT DUPLEX RECEPTACLES 120 VOLTS 'I_UPLEX" RECEPTACLES to supply electrical power for the operalJon of 120 volts at 20 amps a-c, single phase, 60 Hz, a-c electrical ligh_ng, applicance, tool and motor loads. -
Page 6: Before Starting Engine
Your a-c generator was completely assembled at the fac- tory,: itis ready for use after it has been propetivserviced" with the recommended lubricating oitand fuel. IF YOU HAVE ANY:PROBLEMS WITH THE ASSE MBLy: OF YOUR GENERATOR, PLEASE CALL THE GENER- ATOR HELPLtNE AT 1-800-222-3136. -
Page 7: Cord Sets
NOTE: Use of multi-viscosity oils above 40OF (4cC) will result in high oil consumption andpossibtemenginedamage. Use 5W-30 when Operating the generator in weather below. 32q =... NOTE: W1_en adding oil to the engine .crankcase in the future, use only high qualitydetergent service classification SF, SG, or SH, ratedSAE ;30 weight. -
Page 8: Overloading
STOPPING THE ENGINE • Unplug all electrical loads from generator panel recep- tacles. Never start or stop engine with electrical de- vices plugged in and lumed on. • Let engine run at no-load for several minutes to stabi- ... lize the internal temperatures of engine and generator. -
Page 9: Oit Level
GENERAL RECOMMENDATIONS The Owner/Operator is responsible for making sure that all periodic maintenance tasks are completed on a timely basis; thatall discrepancies are corrected; and that the unit is kept clean and properly stored. Never operate a dam- aged or defective generator. G E NE RATOR MAINTE NANCE... -
Page 10: Replace Spark Plug
To clean or replace air cleaner: • Remove air cleaner cover; remove paper filter, ... • Clean air filter by tapping it gendy on s solid surface. If the filter is too dirty, replace it with a new one, Dispose of the oil filter properly. •... -
Page 11: Carburetor
FUEL BE SURE ENGINE IS COOL. NOTE: Using a fuel additive such as Sears Craftsman Fuel Stabilizer, or an equivalent, will prevent gum deposits from forming in _e generator's fiJel system. While engine is still warm° drain oil from crankcase. -
Page 12: Troubleshooting
TROUBLESHOOTING PROBLEM Engine is running, but no AC output is available, Engine runs good at no-load but'bogs down" when loads are connected Engine WIUnot start; or starts and runs rouah. Engine shuts down during operalion Engine lacks power. Engine "hunts"or falters. POINTS CAUSE 1. - Page 13 CRAFTSMAN 2500 WATT DELUXE =< =" AC GENERATOR 580.327270 WIRING DIAGRAM Drawing No. 93438...
- Page 14 CRAFTSMAN 2500 WAll" A-C GENERATOR Drawing No. 99373 580. 327270 "7 REPAIR PARTS p,,,...
- Page 15 CRAFTSMAN 2500 WATT A-C GENERATOR DESCRIPTION ITEM PART NO, ENG|NE-SHP TECUMSEH 99369 95902 : BASE, MOUNTING VIBRATION 85652 143.53621 GROUND WIRE (t REQ.) CAPSCREW, 86292 {1 REQJ SCREW, PAN HD. MACH. 75475 M4-0,7 x t0 (2 REQ.) MOUNT, VIBRATION-ENGINE 85651 (2 REQ.)
- Page 16 CRAFTSMAN 2500 WATT A-C G E NE RATOR CRAFTSMAN 4-CYCLE ENGINE Drawing No. 99625 580.327270 143.965011 REPAIR PARTS '_30...
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Page 17: Lubrication
CRAFTSMAN 2500 WATT A-C GENERATOR CRAFTSMAN 4-CYCL E E NGINE DESCRIPTION ITEM PART NO. 36768 Cylinder (includes 11 req.] Dowel Pin (2 req.) 26727 Washer 11 req.) 28277 3O589 Governor Governor Lever 36618 Governor Laver 36700 No+ 8-32 x 5116" Hex Screw... - Page 18 CRAFTSMAN 2500 WATT A-C GENERATOR CRAFTSMAN 4-CYCLE ENGINE DESCRIPTION PART 590599A 5906O0 590696 590601 590697 590698 590699 590700 590687, 590535 590701 Drawing No. 99625 580.327270 143.965015 Re wind Starter No. 590736 PIN, SPRING [included No.,4] (1 REQ.) WASHER (1 REQ.) RETAINER (1 REQ.)
- Page 19 CRAFTSMAN 2500 WATT A-C GENERATOR CRAFTSMAN 4-CYCLE ENGINE DESCRIPTION ITEM PART NO. Throttle Shaft and Lever Assembly 631615 (1 req.) 631767 Thro_e Return Spring (1 reqJ 631184 Dust Seal Washer (1 reqJ 631183 Dust Seal [thtottJe} (1 req,) 631036 Thm_e Shutter (1 req.)
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Page 20: California Emission Control Warranty
FOR CALIFORNIA CALIFORNIA EMISSION YOUR The Califomia Air Resources Board and Sears Roebuck and Co., USA (Sears), are pleased to explain the emissions control system warranty on your 1995 and later lawn and garden equipment engine. In California new utility and lawn and garden equipment engines must be designed, built, and equipped to meet the State's stringent anti-smog standards.
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