Honda CRF250RLA Owner's Manual
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Honda CRF250RLA Owner's Manual

Honda CRF250RLA Owner's Manual

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OWNER'S MANUAL
CRF250RLA
E

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  • Page 1 OWNER’S MANUAL CRF250RLA...
  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 The following codes in this manual ● Honda motorcycle. Your selection of a indicate each country. Honda makes you part of a worldwide family The illustrations here in are based on the ● of satisfied customers who appreciate CRF250RLA ED type.
  • Page 4 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 20 Maintenance P. 37 Troubleshooting P. 81 Information P. 101 Specifications P. 113 Index P. 116...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 7 Safety Precautions..........P. 12 Riding Precautions ..........P. 13 Accessories & Modifications......P. 17 Off-Road Safety ..........

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
  • Page 8 Be Alert for Off-road Hazards Keep Your Honda in Safe Condition The terrain can be present a variety of challenges when you ride off-road. It's important to keep your motorcycle properly Continually “read”...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the If You are Involved in a Crash ignition switch to the (Off) position, and Personal safety is your first priority. If you or evaluate the condition of your motorcycle. anyone else has been injured, take time to Inspect for fluid leaks, check the tightness of assess the severity of the injuries and whether it...
  • Page 10 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your motorcycle colourless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 11: Image Labels

    Image Labels Image Labels Read instructions contained in Owner's Manual carefully. Except KO type The following pages describe the label meanings. Some labels warn you of Read instructions contained in Shop Manual potential hazards that could cause serious carefully. In the interest of safety, take the injury.
  • Page 12 Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 13 Image Labels RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm Continued...
  • Page 14 Image Labels ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING • The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage. • Read carefully the instructions contained in user's manual and installation guide before installing any accessory.
  • Page 15 Image Labels TYRE INFORMATION & DRIVE CHAIN LABEL Cold tyre pressure: [Driver only] Front 150 kPa (1.50 kgf/cm , 22 psi) Rear 150 kPa (1.50 kgf/cm , 22 psi) [Driver and passenger] Front 150 kPa (1.50 kgf/cm , 22 psi) Rear 175 kPa (1.75 kgf/cm , 25 psi) Keep chain adjusted and lubricated.

  • Page 16: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection. Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the footpegs. Keep passenger's hands onto the seat strap Not wearing a helmet increases the ●...

  • Page 17: Riding Precautions

    Riding Precautions Riding Precautions Jacket and Trousers Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective Running-in Period suit). During the first 500 km (300 miles) of running, Additional Off-road Gear follow these guidelines to ensure your motorcycle's future reliability and performance.
  • Page 18 Riding Precautions Anti-lock Brake System (ABS) Brakes This model is equipped with an Anti-lock Brake Observe the following guidelines: System (ABS) designed to help prevent the Avoid excessively hard braking and ● brakes from locking up during hard braking. downshifting. ABS does not reduce braking distance.
  • Page 19 Riding Precautions Engine Braking Parking Engine braking helps slow your motorcycle Park on a firm, level surface. ● down when you release the throttle. For further If you must park on a slight incline or loose ● slowing action, downshift to a lower gear. Use surface, park so that the motorcycle cannot engine braking with intermittent use of the move or fall over.
  • Page 20 Riding Precautions Slowly lean the motorcycle to the left until its Refuelling and Fuel Guidelines weight rests on the side stand. Follow these guidelines to protect the engine, Turn the handlebar fully to the left. fuel system and catalytic converter: Turning the handlebar to the right Use only unleaded petrol.

  • Page 21: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your motorcycle by Honda or make Follow all instructions in this owner's modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 22: Off-Road Safety

    Off-Road Safety Off-Road Safety A muffler is required in most off-road areas. ● Don't modify your exhaust system. Learn to ride in an uncongested off-road area Remember that excessive noise bothers free of obstacles before venturing onto everyone and creates a bad image for unfamiliar terrain.

  • Page 23: Loading

    Loading Loading Also follow these guidelines when you ride off- road on rough terrain: Carrying extra weight affects your Do not carry a passenger. ● ● motorcycle's handling, braking and stability. Keep cargo small and light weight. ● Always ride at a safe speed for the load you Make sure it cannot easily be caught on brush or other objects, and that it does not are carrying.

  • Page 24: Operation Guide

    Parts Location Rear brake fluid reservoir (P.65) Throttle grip (P.78) Front brake fluid reservoir (P.65) Coolant reserve tank (P.63) Engine oil fill cap (P.59) Engine oil filter (P.61) Engine oil level inspection window (P.59) Engine oil drain bolt (P.61)
  • Page 25 Clutch lever Fuel fill cap (P.75) (P.34) Document bag (P.36) Seat (P.56) Helmet holder (P.35) Battery (P.55) Main fuse (P.97) Fuse box (P.96) Tool box/Tool kit (P.36) Crankcase breather (P.79) Left side cover (P.57) Drive chain (P.69) Side stand (P.68) Shift lever (P.33) Data link connector...
  • Page 26 Instruments Tachometer Tachometer red zone (excessive engine rpm range) NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. button button Display Check When the ignition switch is turned to the (On) position, all the mode and digital segments will show.
  • Page 27 Odometer [TOTAL] & Tripmeter[TRIP A/B] button switches between the odometer Speedometer and tripmeters. Odometer: Total distance ridden. ● When “------” is displayed, go to your dealer for service. Tripmeter: Distance ridden since tripmeter ● was reset (press and hold button to reset to 0.0 km/mile at the tripmeter display).
  • Page 28 Instruments (Continued) 1 To set the clock: Press the button. The minute digits start flashing. Turn the ignition switch to the (On) position. Press and hold the button and the button until the hour digits start flashing. Press the button until the desired minute is displayed.
  • Page 29 2 Changing the speed and mileage unit: ED type Press the button. The clock is set, and ED type only then the display moves to the changing of Press the button to select either “km/h” the speed and mileage unit. &...
  • Page 30 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Rear ABS (Anti-lock Brake System) OFF indicator Comes on briefly when the ignition switch is turned to the (On) position. Comes on when the ABS function on the rear wheel is turned off. Neutral indicator Comes on when the transmission is in Neutral.
  • Page 31 High coolant temperature indicator High beam indicator Comes on briefly when the ignition switch is turned to the (On) position with the engine stop switch in the (Run) position. If it comes on while running: (P.83) Left turn signal indicator Right turn signal indicator ABS (Anti-lock Brake System) indicator Comes on when the ignition switch is turned to the (On) position.
  • Page 32 Switches Headlight dimmer switch • : High beam • : Low beam Horn button Turn signal switch Pressing the switch turns the turn signal off. Hazard switch Switchable when the ignition switch to the (On) position.
  • Page 33 (On) Ignition Switch Turns electrical system Switches the electrical system on/off, locks on for starting/riding. the steering. (Off) Key can be removed when in the (Off) Turns engine off. (Lock) position. (Lock) Steering Lock: (P.30) Locks steering. Rear ABS switch Switches the ABS function on the rear wheel on/off.
  • Page 34 Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the (Lock) position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended.
  • Page 35 ABS function on the rear wheel The ABS function on the rear wheel can be To turn on the ABS function on both optionally turned off for off-road riding. wheels Each time the ignition switch is turned to the Stop the motorcycle. (On) position, the ABS function on both Press and hold the rear ABS switch until the wheels will automatically be turned on.
  • Page 36 Starting the Engine Start your engine using the following procedure, Make sure the engine stop switch is in the (Run) position. regardless of whether the engine is cold or warm. Turn the ignition switch to the (On) position. Shift the transmission to Neutral ( indicator to come on).
  • Page 37 Shifting Gears Your motorcycle transmission has 6 forward gears in a one-down, five-up shift pattern. If you put the motorcycle in gear with the side stand down, the engine will shut off.
  • Page 38 Refuelling Ignition key Opening the Fuel Fill Cap Lock cover Open the lock cover, insert the ignition key, Level plate and turn it clockwise to open the fuel fill cap. Closing the Fuel Fill Cap After refuelling, push the fuel fill cap closed until it locks.
  • Page 39 Storage Equipment Helmet Holder Unlocking The helmet holder is located on the left side Open the lock cover, insert the ignition key of the motorcycle. and turn it counterclockwise. When hanging two helmets, use the helmet Locking set wire. Hang your helmet on the holder pin and The helmet set wire is in the tool kit.
  • Page 40 Storage Equipment (Continued) Document Bag Tool Kit The document bag is located under the seat. The tool kit is stored in the tool box located on the left side of the motorcycle. Document bag Tool box Ignition Tool kit Removing the Seat (P.56) Insert the ignition key and turn it clockwise to open the tool box.

  • Page 41: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 38 Wheels..............P. 74 Maintenance Schedule........P. 39 Clutch ..............P. 75 Maintenance Fundamentals ......P. 42 Throttle ..............

  • Page 42: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 43: Maintenance Schedule

    Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your motorcycle after each periodic requirements. Keep an accurate record of maintenance is carried out.
  • Page 44 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Lubricate Procedures are provided in an official Honda Shop Manual. Replace : Technical. In the interest of safety, have your Clean...
  • Page 45 Maintenance Schedule Frequency Pre-ride Annual Regular Refer Items Check × 1,000 km Check Replace to page P. 42 × 1,000 mi Evaporative Emission Control – System (KO type only) Drive Chain Every 1,000 km (600 mi): Drive Chain Slider Brake Fluid 2 Years Brake Pads Wear Brake System...

  • Page 46: Maintenance Fundamentals

    Maintenance Fundamentals Drive chain - Check condition and slack, Pre-ride Inspection ● adjust and lubricate if necessary. P. 69 To ensure safety, it is your responsibility to Brakes - Check operation; ● perform a pre-ride inspection and make sure Front and Rear: check brake fluid level and that any problem you find is corrected.
  • Page 47 Maintenance Fundamentals Before riding off-road check all of the preceding plus the following: Make sure spokes are tight. Check the rims ● for any damage. P. 74 Be sure the fuel fill cap is securely fastened. ● P. 34 Check for loose cables and other parts, and ●...
  • Page 48 Maintenance Fundamentals Replacing Parts Colour label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering coloured components, specify the model name, colour, and code mentioned on the colour label. The colour label is attached to the left side of the front frame.
  • Page 49 Maintenance Fundamentals WARNING Battery Your motorcycle has a maintenance-free type The battery gives off explosive battery. You do not have to check the battery hydrogen gas during normal operation. electrolyte level or add distilled water. Clean the battery terminals if they become dirty or A spark or flame can cause the battery corroded.
  • Page 50 Always replace the battery with another maintenance-free battery of the same type. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher rating greatly battery and possibly damaging the system.
  • Page 51 Conserving” or “Resource Conserving” on the “Specifications.” P. 114 circular API service symbol. If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 52 NOTICE Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Honda DOT 3 or DOT 4 Brake Fluid or Normal Worn Damaged equivalent (GOOD)
  • Page 53 Drive chain lubricant designed Recommended Coolant specifically for O-ring chains If not available, use SAE 80 or 90 gear oil. Pro Honda HP Coolant is a pre-mixed solution of antifreeze and distilled water. Concentration: 50% antifreeze and 50% distilled water...
  • Page 54 Maintenance Fundamentals least once a month or any time you think the NOTICE tyres look low. Always check air pressure when Using coolant not specified for aluminium your tyres are cold. engines or tap/mineral water can cause corrosion. If you decide to adjust the tyre pressure for a particular off-road riding condition, make changes a little at a time.
  • Page 55 Maintenance Fundamentals Inspecting for Abnormal Wear Inspecting Rims and Valve Stems Inspect the rims for damage and loose spokes. Inspect the tyres for Also inspect the valve stems for their positions. signs of abnormal wear A tilted valve stem indicates the tube is slipping on the contact surface.
  • Page 56 Maintenance Fundamentals Have your tyres replaced by your dealer. WARNING For recommended tyres, air pressure and Installing improper tyres on your minimum tread depth, see “Specifications.” motorcycle can adversely affect P. 114 handling and stability, and can cause a Follow these guidelines whenever you replace tyres.
  • Page 57 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 58: Tool Kit

    Tool Kit The tool kit is stored in the tool box. P. 36 You can perform some roadside repairs, minor adjustments and parts replacement with the tools contained in the kit. Standard/Phillips screwdriver ● Screwdriver handle ● 8 × 10 mm Open end wrench ●...

  • Page 59: Removing & Installing Body Components

    Removing & Installing Body Components Battery Remove the bolts. Remove the battery holder. Disconnect the negative - terminal from Negative terminal Positive terminal the battery. Disconnect the positive + terminal from the battery. Remove the battery taking care not to drop the terminal nuts.

  • Page 60: Seat

    Removing & Installing Body Components Seat Seat Removal Remove the hook bolts and collars. Prongs Pull the seat back and up. Collar Installation Hook bolt Align the recess with the tab and insert Recess the prongs into the front stay and rear stays.

  • Page 61: Left Side Cover

    Removing & Installing Body Components Left Side Cover Left Side Cover Removal Open the tool box. P. 36 Grommets Remove the bolts. Remove the prongs from the grommets. Remove the left side cover. Installation Install the parts in the reverse order of removal.

  • Page 62: Under Cowl

    Removing & Installing Body Components Under Cowl Under Cowl Rear Side Removal Front Side Rear under cowl Bolts and washers Remove the bolts and washers on rear under cowl. Bolts Front under cowl Remove the rear under cowl. Installation Remove the bolts and front under cowl. Install the parts in the reverse order of removal.

  • Page 63: Engine Oil

    Engine Oil Checking the Engine Oil Oil level inspection If the engine is cold, idle the engine for 3 window to 5 minutes. Upper level Turn the ignition switch to the (Off) mark position and wait for 2 to 3 minutes. Place your motorcycle in an upright position on a firm, level surface.
  • Page 64 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil.
  • Page 65 Changing the oil and filter requires special tools. We recommend that you have your Sealing washer motorcycle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Using the wrong oil filter can result in serious damage to the engine.
  • Page 66 Engine Oil Changing Engine Oil & Filter Install a new oil filter with the “OUT-SIDE” Check the oil level. P. 59 mark facing out. Check that there are no oil leaks. Install the spring into the oil filter cover, Install the under cowl. P.

  • Page 67: Coolant

    Coolant Checking the Coolant Reserve tank cap UPPER level mark Check the coolant level in the reserve tank while the engine is cold. Place your motorcycle on a firm, level surface. Hold your motorcycle in an upright position. Check that the coolant level is between the UPPER level and LOWER level marks in the reserve tank.
  • Page 68 Coolant Adding Coolant Adding Coolant WARNING Removing the radiator cap while the If the coolant level is below the LOWER level engine is hot can cause the coolant to mark, add the recommended coolant spray out, potentially scalding you. P. 49) until the level reaches the UPPER level mark.

  • Page 69: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your motorcycle in an upright inspect the brake pads for wear. position on a firm, level surface. If the brake pads are not worn, you most Check that the brake fluid reservoir Front...
  • Page 70 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Inspect the brake pads from the rear Check the condition of the brake pad wear Rear right of the motorcycle. indicators. If necessary have the pads replaced by your The pads need to be replaced if a brake pad dealer.
  • Page 71 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 72: Side Stand

    Side Stand Checking the Side Stand Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn't stop, have your motorcycle inspected by your dealer.

  • Page 73: Drive Chain

    Drive Chain Inspecting the Drive Chain Drive chain slack: 40 - 50 mm (1.6 - 2.0 in) Slack Do not ride your motorcycle if the Check the drive chain slack at several points slack exceeds 60 mm (2.4 in). along the chain. If the slack is not constant at all points, some links may be kinked and binding.
  • Page 74 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Adjusting plate Adjusting bolt Slack Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. When adjusting the drive chain slack, be careful not to damage the wheel speed sensor and pulser ring.
  • Page 75 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting bolts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) chain slack is obtained. Turn the adjusting bolts counterclockwise to tighten the Hold the adjusting bolts and tighten the chain.
  • Page 76 Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear Indicator groove Check the chain wear label when adjusting the drive chain. If the indicator groove on the Red zone chain adjuster plate enters the red zone on the label after the chain has been adjusted to the proper slack, the chain is excessively worn and must be replaced.
  • Page 77 Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Drive chain slider Check the condition of the drive chain slider. The drive chain slider will need to be Wear limit replaced if the chain slider is worn to the indicator wear limit indicator or wear limit line.

  • Page 78: Wheels

    Wheels Wheels Rims & Spokes Rotate the wheel slowly to see if it appears to “wobble.” If it does, the rim is out of round or not “true.” If the wobble is Keeping the wheels true (round) and noticeable, see your dealer for inspection. maintaining correct spoke tension is critical to safe motorcycle operation.

  • Page 79: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 80 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Minor lock nut Freeplay Minor clutch cable adjuster Minor Adjustment Attempt adjustment with the minor clutch – cable adjuster first. Rubber dust cover Pull back the rubber dust cover. Loosen the minor lock nut. Turn the minor clutch cable adjuster until the freeplay is 10 - 20 mm (0.4 - 0.8 in).
  • Page 81 Clutch Adjusting the Clutch Lever Freeplay Major Adjustment not creep. Gradually release the clutch lever and open the throttle. Your If the minor clutch cable adjuster is threaded motorcycle should move smoothly and out near its limit, or the correct freeplay accelerate gradually.

  • Page 82: Throttle

    Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Loosen the lock nut. rotates smoothly from fully closed to fully Turn the adjuster until the freeplay is open in all steering positions and throttle 2 - 6 mm (0.1 - 0.2 in).

  • Page 83: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube and drain deposits. Reinstall the crankcase breather tube. Crankcase breather tube...

  • Page 84: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the pinion using a Phillips screwdriver provided in the tool kit P. 54) in or out as necessary. Obey local laws and regulations. Pinion Lower Raise...

  • Page 85: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 82 Unstable Engine Operation Occurs Overheating (High coolant temperature Intermittently ..........P. 100 indicator is on) ..........P. 83 Warning Indicators On........P. 84 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....P. 84 ABS (Anti-lock Brake System) Indicator ..

  • Page 86: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 32 sequence.

  • Page 87: Overheating

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following If the fan is not operating: occurs: Suspect a fault. Do not start the engine. High coolant temperature indicator Transport your motorcycle to your dealer. ● comes on.

  • Page 88: Warning Indicators On

    Warning Indicators On PGM-FI (Programmed Fuel Indicator comes on or starts flashing while ● riding. Injection) Malfunction Indicator does not come on when the ● Indicator Lamp (MIL) ignition switch is in the (On) position. Indicator does not go off at speeds above ●...

  • Page 89: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 90: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tyre or tube repair can be performed by your dealer. risky.
  • Page 91 Tyre Puncture Removing Wheels When removing and installing the wheel, be Axle pinch bolts careful not to damage the wheel speed sensor and pulser ring. Front Wheel Removal Place your motorcycle on a firm, level surface. Loosen the axle pinch bolts. Loosen the front axle shaft.
  • Page 92 Tyre Puncture Removing Wheels Installation Tighten the axle pinch bolt. Attach the side collars to the wheel. Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft) On the right side, place the wheel between the fork legs and insert the front Raise the front wheel off the ground axle shaft, through the right fork leg and again, and check that the wheel rotates wheel hub.
  • Page 93 Tyre Puncture Removing Wheels Rear Wheel Adjusting plate Removal Adjusting bolt Place your motorcycle on a firm, level surface. Lock nut Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist. Loosen the rear axle nut and lock nuts, and turn the adjusting bolts so the rear Rear axle nut...
  • Page 94 Tyre Puncture Removing Wheels Remove the brake caliper bracket, rear Make sure that the slot on the brake wheel and side collars. caliper bracket is positioned in the lug on Support the brake caliper assembly so the swingarm. that it doesn't hang from the brake Brake caliper bracket hose.
  • Page 95 Tyre Puncture Removing Wheels Adjust the drive chain. P. 70 If a torque wrench was not used for Install and tighten the rear axle nut. installation, see your dealer as soon as possible to verify proper assembly. Torque: 88 N·m (9.0 kgf·m, 65 lbf·ft) Improper assembly may lead to loss of braking capacity.

  • Page 96: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the (Off) or before charging.
  • Page 97 Electrical Trouble Burned-out Light Bulb Headlight Brakelight/Taillight Bulb Remove the seat. P. 56 Headlights Remove the hook bolts and collars. Remove the prongs from the grommets. Remove the rear fender. Collar Rear fender Hook bolt The headlights uses several LEDs. Collar If there is a LED which is not turned on, see Hook bolt...
  • Page 98 Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Light Turn the socket counterclockwise, and remove it. Slightly press the bulb and turn it counterclockwise. Install a new bulb and parts in the reverse order of removal. Bulb Turn signal light The front and rear turn signal lights use several LEDs.
  • Page 99 Electrical Trouble Burned-out Light Bulb License Plate Light License plate light The license plate light use a LED. If there is a LED which is not turned on, see your dealer for this servicing.

  • Page 100: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Before handling fuses, see “Inspecting and Replacing Fuses.” P. 46 Fuse Box Fuses Remove the left side cover. P. 57 Open the fuse box cover. Pull the fuses out with the fuse puller in Spare fuses the tool kit one by one check for a blown Fuse box cover...
  • Page 101 Electrical Trouble Blown Fuse Main Fuse Remove the left side cover. P. 57 Pull the starter magnetic switch out. Wire connector Main fuse Disconnect the wire connector of the starter magnetic switch. Pull the main fuse out with the fuse puller in the tool kit and check for a blown fuse.
  • Page 102 Electrical Trouble Blown Fuse ABS Fuse Remove the left side cover. P. 57 Open the fuse box cover. Main fuse Pull the ABS main fuse out with the fuse puller in the tool kit and check for a blown Fuse box cover fuse.
  • Page 103 Electrical Trouble Blown Fuse Other fuses Remove the seat. P. 56 Open the fuse box cover. Fuse box cover Pull the fuses out with the fuse puller in the tool kit one by one check for a blown fuse. Always replace a blown fuse with a spare fuse of the same rating.
  • Page 104 Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your motorcycle. If unstable engine operation occurs even if sufficient fuel is available, have your motorcycle inspected by your dealer as soon as possible.

  • Page 105: Information

    Information Keys..............P. 102 Instruments, Controls, & Other Features... P. 103 Caring for Your Motorcycle ......P. 104 Storing Your Motorcycle ....... P. 107 Transporting Your Motorcycle..... P. 108 You & the Environment ......... P. 108 Serial Numbers ..........P. 110 Fuels Containing Alcohol ......

  • Page 106: Keys

    Keys Keys Ignition Key Be sure to record the key number provided with the key number plate and record it in this manual. Store the spare key in a safe location. To make a duplicate, take the spare key or the key number to your dealer.

  • Page 107: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeter A and B return to 0.0 when each read-out exceeds 9,999.9. Ignition Switch Document Bag Leaving the ignition switch in the (On) position The owner's manual, registration, and insurance with the engine stopped will drain the battery.

  • Page 108: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to Thoroughly rinse your motorcycle with ensure the life of your Honda. A clean plenty of clean water and dry with a soft, motorcycle makes it easier to spot potential clean cloth.
  • Page 109 Caring for Your Motorcycle Do not direct water at the air cleaner: Washing Precautions ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 110 Caring for Your Motorcycle For a dirtier windscreen, use a diluted neutral Panels detergent with a sponge and plenty of water. Follow these guidelines to prevent scratches Make sure to wash off all the detergent. and blemishes: (Detergent residue may cause windscreen Wash gently using a soft sponge and plenty ●...

  • Page 111: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle After removing your motorcycle from storage, inspect all maintenance items required by the If you store your motorcycle outdoors, you Maintenance Schedule. should consider using a full-body motorcycle cover. If you won't be riding for an extended period, follow these guidelines: Wash your motorcycle and wax all painted ●...

  • Page 112: Transporting Your Motorcycle

    Transporting Your Motorcycle Transporting Your You & the Environment Motorcycle Owning and riding a motorcycle can be enjoyable, but you must do your part to protect If your motorcycle needs to be transported, it the environment. should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp Choose Sensible Cleaners or lifting platform, and motorcycle tie-down...
  • Page 113 You & the Environment Recycle Wastes Put oil and other toxic wastes in approved containers and take them to a recycling centre. Call your local or state office of public works or environmental services to find a recycling centre in your area, and to get instructions on how to dispose of non-recyclable wastes.

  • Page 114: Serial Numbers

    Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place. Frame number Engine number...

  • Page 115: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol NOTICE Use of blended fuels containing higher than Some conventional fuels blended with alcohol approved percentages can damage metal, are available in some locales to help reduce rubber, plastic parts of your fuel system. emissions to meet clean air standards.

  • Page 116: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 117: Specifications

    Specifications Main Components ■ YTZ8V Battery Overall length 2,210 mm (87.0 in) 12 V-7.0 Ah (10 HR) / 7.4 Ah (20 HR) Overall width 900 mm (35.4 in) 3.333 Overall height 1,425 mm (56.1 in) 2.117 Wheelbase 1,455 mm (57.3 in) 1.571 Gear ratio Minimum ground...
  • Page 118 1.8 L (1.9 US qt, After disassembly (DP on the tyre Permitted 1.6 Imp qt) sidewall marking) Recommended Honda DOT 3 or DOT 4 Brake Fluid Moped Not Permitted brake fluid Front 150 kPa (1.50 kgf/cm , 22 psi) Tyre air pressure Cooling system 1.02 L (1.08 US qt, 0.90 Imp qt)
  • Page 119 Specifications Bulbs ■ Drive sprocket Standard sprocket size Headlight Driven sprocket Brakelight / Taillight 12 V-21 / 5 W *1 : Categorized by UNECE Regulation No. 75 Front turn signal light / *2 : Snow is not limited as snow, but includes DP(Dual Purpose), M+S, Position light MS, M&S (mud and snow).

  • Page 120: Index

    Index Colour Label............44 ABS (Anti-lock Brake System) ....14, 84 Coolant............... 63 ABS (Anti-lock Brake System) Indicator..27 Crankcase Breather ......... 79 Accessories ............17 Crash ..............5 Air Cleaner............53 Drive Chain..........48, 69 Battery............45, 55 Drive Chain Slider ..........73 Brakelight Switch..........
  • Page 121 Frame Number ..........110 Ignition Switch ......... 29, 103 Fuel Image Labels ............7 Gauge ..............23 Indicators............26 Recommended ........... 34 Instruments, Controls, ＆Other Tank Capacity ............. 34 Features ............103 Fuel Indicator............ 23 Fuses ............. 46, 96 Keys..............102 Gasohol ............
  • Page 122 Oil ................47 Neutral Indicator ..........26 Refuelling............34 Removal Battery..............55 Odometer..........23, 103 Left Side Cover ........... 57 Seat................ 56 Engine ............47, 59 Under Cowl............58 Overheating ............83 Riding Precautions .......... 13 Parking ............... 15 Safety Guidelines ..........3 Parts Location...........
  • Page 123 Storage Front Removal ............ 87 Equipment ............35 Rear Removal............89 Owner's Manual ..........36 Rims & Spokes............ 74 Tool Kit..............36 Storing.............. 107 Switches ............. 28 Tachometer ............22 Throttle............... 78 Transporting ........... 108 Tripmeter........... 23, 103 Troubleshooting ..........81 Turn Signal Indicators ........
  • Page 124 42KZZA02 XXXX. 201X.XX.H PRINTED IN XXXXX 00X42-KZZ-A020...

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