Related Manuals for CVS RPO 200
Summary of Contents for CVS RPO 200
- Page 1 Operating instructions CVS Compressor RPO 200/300/400/600/800 Doc-ID: 5001 / BA / EN Release: Rev. 20 / 28.03.2023 The operating instructions must be read by the operator of the compressor and before start-up!
- Page 2 Translation of the original operating manual © CVS engineering GmbH Großmattstraße 14 79618 Rheinfelden / Germany Phone: +49 (0)7623 71741-0 Customer service: +49 (0)7623 71741-0 E-Mail: info@cvs-eng.de Internet: www.cvs-eng.de...
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Page 3: Table Of Contents
CVS Compressor RPO 200/300/400/600/800 Contents General ................6 Information regarding the operating instructions ..6 Pictogram explanation ..........7 Limitation of Liability ..........8 Copyright protection ..........8 Scope of delivery and goods receiving ..... 9 Spare parts ............... 9 Warranty conditions .......... - Page 4 CVS Compressor RPO 200/300/400/600/800 Contents Safety at installation and assembly ......36 Installation diagram ..........36 Installing the compressor ........37 Drive ............... 40 6.4.1 V belt drive ..........40 Oil cooler ..............41 6.5.1 Cooling oil lines........42 Line connection (pressure line) ......42 Cyclone separator ..........
- Page 5 10.1.3 (drawing no.: 940 040-00) ....... 90 10.1.4 Assembly drawing of unit and accessories RPO 200…800 (drawing no.: 250 176- 00) ............91 Maintenance parts ..........92 11 Decommissioning and disposal ........93 12 EU Declaration of Incorporation ........94 13 UK Declaration of Incorporation ........
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Page 6: General
CVS Compressor RPO 200/300/400/600/800 General 1 General Information regarding the operating instructions These operating instructions provide important information on how to deal with the compressor type RPO. A precondition for safe operation is the observance of all safety and handling instructions specified in these operating instructions. -
Page 7: Pictogram Explanation
CVS Compressor RPO 200/300/400/600/800 General Pictogram explanation Warning notes Warning notes are characterised by pictograms in these operat- ing instructions. The warning notes are marked by signal words expressing the extent of the hazard. It is absolutely essential to observe the notes and to proceed with caution in order to prevent accidents as well as bodily inju- ries and property damage. -
Page 8: Limitation Of Liability
CVS Compressor RPO 200/300/400/600/800 General Limitation of Liability All specifications and notes in these operating instructions were compiled with consideration to the valid standards and regulations, the state of the art as well as to our long-standing knowledge and experience. -
Page 9: Scope Of Delivery And Goods Receiving
CVS Compressor RPO 200/300/400/600/800 General Scope of delivery and goods receiving Immediately check the delivery after receipt for completeness and transport damages. The scope of delivery is indicated on the deliv- ery note. Proceed as follows in the case of outwardly recognisable transport damage: ... -
Page 10: Customer Service
CVS Compressor RPO 200/300/400/600/800 General Customer Service Our customer service can be contacted for any technical advice. Information about the responsible contact person can be retrieved by telephone, fax, E-mail or via the Internet at any time, refer to manufacturer's address on page 2. -
Page 11: Safety
CVS Compressor RPO 200/300/400/600/800 Safety 2 Safety Intended use The compressor type RPO is intended exclusively for the com- pression of cleaned, atmospheric air. Use the compressor only as intended. All specifications in the operating instructions must be strictly ad- hered to (technical data, operating data, permissible working range), refer to the respective chapters in this regard. -
Page 12: Operating Personnel
CVS Compressor RPO 200/300/400/600/800 Safety In addition, it is the operator's responsibility to ensure that: the machine is always in a technically perfect condition. the machine is maintained in accordance with specified mainte- nance intervals. all safety equipment is regularly checked for completeness and correct functioning. -
Page 13: Occupational Safety And Special Risks
CVS Compressor RPO 200/300/400/600/800 Safety Occupational safety and special risks The remaining risks that result from the hazard analysis are speci- fied in the following section. Observe the safety notes listed here and the warning notes in the other chapters of these instructions to reduce health hazards and to avoid dangerous situations. - Page 14 CVS Compressor RPO 200/300/400/600/800 Safety Hazard notes and occupational safety For your own safety and that of the machine, the following in- formation must be observed and complied with: Improper operation DANGER! Danger due to improper operation! – Only use compressor in a perfect technical condition.
- Page 15 CVS Compressor RPO 200/300/400/600/800 Safety Moving components WARNING! Risk of injury by moving components! Powered rotating components can cause the most serious injuries! Therefore during operation: – It is absolutely forbidden for persons to stay in the hazard area or in the immediate vicinity! –...
- Page 16 CVS Compressor RPO 200/300/400/600/800 Safety Improper transport DANGER! Danger by falling down or tilting of the com- pressor! The weight of the compressor may injure a per- son and cause serious bruising! Therefore: – Depending on the dead weight and size of the compressor, use a pallet on which the com- pressor can be moved by means of a fork lift.
- Page 17 CVS Compressor RPO 200/300/400/600/800 Safety Maintenance and troubleshooting WARNING! Risk of injury due to improper maintenance and troubleshooting! Improper maintenance and troubleshooting can lead to serious bodily injuries or property dam- age. Therefore: – Maintenance work and troubleshooting work may only be carried out by sufficiently quali- fied and instructed personnel.
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Page 18: Technical Data
Left Right Down Compressor Type PRO Fig. 1: Dimensions RPO 200/300/400/600 Line to the oil cooler with blow out direction Sense of rotation viewing the "maintenance side "right" of the compressor" or "the motor drive shaft": Compressed air either "to the side" or "to the left. -
Page 19: Dimensions Rpo 600/800
CVS Compressor RPO 200/300/400/600/800 Technical data Dimensions RPO 600/800 Left Right Down Fig. 2: Dimensions RPO 800 Line to the oil cooler with blow out direction "right" Sense of rotation viewing the "maintenance side of Compressed air either "to the side" or "to the rear". -
Page 20: Technical Data
CVS Compressor RPO 200/300/400/600/800 Technical data Technical data Description Unit RPO 200 RPO 300 RPO 400 RPO 600 RPO 800 – Size of oil cooler see chapter 3.1 see chapter 3.2 Suction [l/min] 180/175 260/256 380/375 550/540 770/758 1), 2) - Page 21 Synthetic oil MOBIL Delvac 1 ESP 5W-40 Tab. 2: Lubricating oils Changes in the permitted lubricants are reserved. For more lubricants validated by CVS, the lubrication specifica- tion 6000-00 SP must be requested from CVS. Synthetic oil at CAUTION! low temperatures Use synthetic oil if the ambient temperature is –...
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Page 22: Rating Plate
CVS Compressor RPO 200/300/400/600/800 Technical data Rating plate Fig. 3: Location of the rating plate Fig. 4: Rating plate Type Serial number Medium Year built Shaft power in kW Speed in 1/min Final overpressure in bar Suction pressure in mbar... -
Page 23: Design And Function Of The Compressed Air System
CVS Compressor RPO 200/300/400/600/800 Design and function of the compressed air system 4 Design and function of the compressed air system Design Fig. 5: Design of RPO compressor Compressor casing Minimum pressure valve 30/36 Rotor Oil separator Safety temperature switch... - Page 24 CVS Compressor RPO 200/300/400/600/800 Design and function of the compressed air system Fig. 6: Maintenance and safety equipment of the RPO compressor Oil separator cover Casing lid Positive working pressure 14 bar Safety temperature switch Cyclone separator 220/221/222 Load idle valve with coil and plug Oil level monitor Fig.
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Page 25: Function
Design and function of the compressed air system Function General CVS rotary vane compressors with oil cooling of the model series RPO are compact one-stage compressors, ready to install and constructed as per the European standard EN 1012-1 for the... - Page 26 CVS Compressor RPO 200/300/400/600/800 Design and function of the compressed air system Oil circuit A thermostat (Pos. 100) is installed in the oil circuit to regulate the temperature. From a defined oil temperature, the oil is routed via an oil cooler and returned to the compressor stage via the oil filter.
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Page 27: Functional Principle Of The Construction Of The Compressor
CVS Compressor RPO 200/300/400/600/800 Design and function of the compressed air system 4.2.1 Functional principle of the construction of the compressor Fig. 9: Flow chart of the construction of the compressor 30/55 & 30/57 Air suction regulator Minimum pressure valve Air deoiler element Safety temperature switch 115 °C... -
Page 28: Components
CVS Compressor RPO 200/300/400/600/800 Design and function of the compressed air system Components 4.3.1 Air filter (Fig. 5: Pos. 126) The air filter cleans the air suctioned by the compressor. 4.3.2 Oil filter (Fig. 5: Pos. 100/32) The oil filter cleans the circulating oil. -
Page 29: Safety And Shutoff Functions
CVS Compressor RPO 200/300/400/600/800 Design and function of the compressed air system Safety and shutoff functions The compressor type RPO is equipped with the following safety and shutoff functions: Positive working pressure 14 bar Safety temperature switch ... -
Page 30: Safety Temperature Switch (Pos. 161)
CVS Compressor RPO 200/300/400/600/800 Design and function of the compressed air system 4.6.2 Safety temperature switch (Pos. 161) According to EN 1012-1:2010 § 5.8.2., air compressor systems with oil injection must have an automatic deactivation device that shuts off the compressor if the temperature of the compressor oil exceeds the safe threshold. -
Page 31: Options
To lower the sound pressure level, the compressor can be equipped with a sound proof hood. You can also use a customer supplied sound proof hood. Fig. 12: Example CVS compressed air system with sound proof hood (closed and open) 4.7.2 Oil level monitor (Pos. -
Page 32: Compressed Air Dryer
CVS Compressor RPO 200/300/400/600/800 Design and function of the compressed air system 4.7.3 Compressed air dryer To dry the fed compressed air, you can connect a compressed air dryer. The downstream compressed air dryer can cause system-related pulsations in the pressure line. In this case, a pulsation damping valve must be installed downstream from the compressor. -
Page 33: Transport And Storage
CVS Compressor RPO 200/300/400/600/800 Transport and storage 5 Transport and storage Safety notes for transport See chapter 2.5 Safety! Personal protective equipment See chapter 2.4. Transport The compressor, which is fastened on a base plate, must be trans- ported either by crane or a fork lift. The lifting gear must be de- signed for the weight of the compressor. -
Page 34: Storage
CVS Compressor RPO 200/300/400/600/800 Transport and storage Storage The compressor must be stored under the following conditions to avoid damage: Do not store outdoors Store dry and dust free Do not expose to aggressive media Protect against direct solar irradiation ... - Page 35 CVS Compressor RPO 200/300/400/600/800 Transport and storage NOTE! Following a longer standstill of a compressor built into the vehicle, CVS recommends running the compressor in permanent operation for about 0.5 h every 6 weeks.
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Page 36: Installation And Assembly
2) The temperature in the installation room must not exceed 40 °C. 3) The length of the compressed air aftercooling is to be dimensioned so that the input temperature into the compressed air dryer does not exceed 60 °C. 4) Not contained in the scope of delivery of CVS. optional... -
Page 37: Installing The Compressor
NOTE! CVS would gladly assist you with the selection of a suitable installation location in the vehicle. The compressor type RPO is attached to the compressor and the electric motor via two attachment locations each. - Page 38 CVS Compressor RPO 200/300/400/600/800 Installation and assembly Installation position The installation position can be selected freely in reference to the driving direction if the compressor axle is horizontal. Fig. 17: freely selectable installation position with horizontal compressor axle Horizontal compressor axle...
- Page 39 CVS Compressor RPO 200/300/400/600/800 Installation and assembly In the longitudinal and the cross axle, the deviation from the hori- zontal machine axis may not exceed 12°or 21%. Fig. 18: top: max. deviation of longitudinal axle bottom: max. deviation of cross axle...
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Page 40: Drive
CVS Compressor RPO 200/300/400/600/800 Installation and assembly Drive CAUTION! – If the drive motor is installed at a later time, the selection and layout lie in the responsibility of the system designer. – Do not route axial forces into the compressor shaft when installing drive components. -
Page 41: Oil Cooler
Tab. 4: Oil cooler specifications –1 1) with a compressor speed of 1,500 min 2) for higher temperatures, please consult with CVS Installing the external oil cooler Please observe the following when installing an external oil cooler: ... -
Page 42: Cooling Oil Lines
Interior pipe diameter [mm] RPO 200/300/400/600 RPO 800 Tab. 5: Interior pipe diameter of the cooling oil hoses You can also purchase the cooling oil hoses from CVS. Line connection (pressure line) Condensate CAUTION! In order to prevent condensate from entering the compressor, route the pressure line from the compressor in a declining fashion. -
Page 43: Cyclone Separator
Install a compensator (such as a pressure hose) between the compressor and the site's compressed air supply. CVS recommendation: PTFE corrugated hose with stain- less steel fixtures Cyclone separator By standard, the cyclone separator is screwed directly to the suc- tion opening of the compressor. -
Page 44: Safety Equipment And Control Elements
CVS Compressor RPO 200/300/400/600/800 Installation and assembly Safety equipment and control elements To protect from unauthorised excession of the permitted positive working pressure, safety valves must be installed at the site. In- stall the safety valves in the locations, where the line networks are separated (e.g. -
Page 45: Cyclone Separator Or Micro Filter
Pulsations cause malfunctions in the compres- sor. Sound proof hood NOTE! Please consult CVS if you decide to install a sound proof hood afterwards. Notes Observe the following during installation: A sufficient cooling air volume to reroute the heat volumes, also from the additional units, must be ensured. -
Page 46: Electrical Connection
CVS Compressor RPO 200/300/400/600/800 Installation and assembly Electrical connection Electrical mains connection The compressor is prepared to be connected to the vehicle con- trol at the factory. When making the electric connection, observe the following: Check the supply voltage and the frequency. -
Page 47: Start-Up And Operation
CVS Compressor RPO 200/300/400/600/800 Start-up and operation 7 Start-up and operation Safety during start-up See chapter 2.5 Safety! Personal protective equipment See chapter 2.4. Start-up NOTE! To support commissioning, the general commis- sioning check-list 6022-00 SP can be requested from CVS. -
Page 48: Operation After Long Standstill Or After Extended Storage
Close the shut-off valves (if installed) Operation after long standstill or after extended storage NOTE! After a long standstill or extended storage, CVS recommends an inspection of the compressor by an authorised workshop. In case of a longer standstill or during extended storage (longer than 6 months) ... -
Page 49: Longer Standstill
CVS Compressor RPO 200/300/400/600/800 Start-up and operation Longer standstill NOTE! Following a longer standstill of a compressor al- ready built into the vehicle, CVS recommends run- ning the compressor every 6 weeks for about 30 minutes. Operation Positive working pressure CAUTION! >... -
Page 50: Load Intermittent Duty (La)
In this operating mode, you must ensure that the permissible switch on frequency of the drive motor is not exceeded. Switch on frequency for RPO 200 / 300 / 400: < 50/hour Switch on frequency for RPO 600 / 800: < 40/hour... -
Page 51: Load Idle Drying Run Intermittent Duty (Llta)
CVS Compressor RPO 200/300/400/600/800 Start-up and operation 7.6.3 Load idle drying run intermittent duty (LLTA) When in load idle drying run intermittent duty, after the desired grid pressure is reached, the compressor will first switch into idle run for a short time and then into drying run. -
Page 52: Load Idle Intermittent Duty With Externally Controllable Drying Run (Lla-T)
CVS Compressor RPO 200/300/400/600/800 Start-up and operation 7.6.4 Load idle intermittent duty with externally controllable drying run (LLA-T) For compressors with operating mode load-idle intermittent duty and externally controlled drying run (LLA-T), the suction control- ler (Pos. 30/57) is activated after the desired grid pressure is reached and closed via an additional control valve (Pos. -
Page 53: Maintenance
CVS Compressor RPO 200/300/400/600/800 Maintenance 8 Maintenance Safety during maintenance work See chapter 2.5 Safety! Personal protective equipment See chapter 2.4. Environmental protection Observe the following information with regard to environmental protection during maintenance: Remove emerging, used or excessive grease at all lubricating points that are manually supplied with lubricant and dispose of in accordance with valid local regulations. - Page 54 CVS Compressor RPO 200/300/400/600/800 Maintenance In case of queries regarding the maintenance work and intervals: contact the manufacturer (service address page 2). Maintenance intervals Maintenance work To be carried out by Visually check the oil level Chap. 8.4.1 Every 0.5 years –...
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Page 55: Oil Level Check And Oil Change
3) When used in a heavily polluted environment (e.g. when installing underfloor), the change interval can be shortened. CVS therefore recommends that the air filter and cyclone separator be checked regularly (at least every 3 months) for the degree of contamination during the first year of use. If necessary, extract intake air from a dirt-protected area and... -
Page 56: Fill Oil
CVS Compressor RPO 200/300/400/600/800 Maintenance Fig. 20: Oil level check max. fill height reserve area Oil fill screw Oil drain 8.4.2 Fill oil DANGER! Danger due to improper operation! – Only open the fill screw while the system is switched off and free of pressure. - Page 57 CVS Compressor RPO 200/300/400/600/800 Maintenance Ventilate the compressor (via a safety valve, Pos. 145). Completely relieve the overpressure (see chapter 8.5) and electrically secure against reactivation. Open the oil fill screw (Pos. 92) and add oil, e.g. through a funnel.
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Page 58: Oil Change
Chapter "Specifications". The oil level times can be significantly increased by contami- nation. For adjustment or re-definition of the oil change intervals, CVS recommends bringing in the oil manufacturer to check the oil. Tool Drain hose ... - Page 59 CVS Compressor RPO 200/300/400/600/800 Maintenance Screw the cover off the oil drain valve. Fig. 23: Screwing the cover off Remove the plastic caps from the two ends of the drain hose. Fig. 24: Remove the plastic caps...
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Page 60: Safety Valve At The Compressor (Pos. 145)
CVS Compressor RPO 200/300/400/600/800 Maintenance Turn the drain hose onto the oil drain valve. Fig. 25: Open the drain hose Drain oil into suitable container. Empty compressor com- pletely. Remove the drain hose from the oil drain valve. Push the plastic caps into the two ends of the drain hose. - Page 61 CVS Compressor RPO 200/300/400/600/800 Maintenance WARNING! Danger of burns! The compressed air exiting from the safety valve contains oil and measures up to 80°C. It can cause most severe injuries. Therefore: – Only check the safety valve while wearing protective gloves and safety goggles.
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Page 62: Functional Testing
CVS Compressor RPO 200/300/400/600/800 Maintenance 8.5.1 Functional testing Perform a functional test in the following cases: during initial start-up after interruption of operations (e.g. maintenance, service, storage) according to the usage conditions and maintenance intervals to be stipulated by the operator (see TRB 600 and AD leaflet A 2). -
Page 63: Cyclone Separator (Pos. 204)
CVS Compressor RPO 200/300/400/600/800 Maintenance Cyclone separator (Pos. 204) If the compressor type RPO is equipped with a cyclone separa- tor, this must be tested (open removal opening) and cleaned as per the maintenance plan if required. Fig. 28: Cyclone separator 8.6.1... -
Page 64: Clean The Cyclone Separator
CVS Compressor RPO 200/300/400/600/800 Maintenance 8.6.2 Clean the cyclone separator Tool Spanner width across flats SW 36 Compressed air Torques Hexagon screw M30x1.5 (hollow screw): approx. 80 Nm Loosen hollow screw. Remove the cyclone separator (Pos. 204). - Page 65 CVS Compressor RPO 200/300/400/600/800 Maintenance Ventilate the compressor (via a safety valve, Pos. 145). Com- pletely relieve the overpressure (see chapter 8.5) and electri- cally secure against reactivation. Unscrew the locking screw (Pos. 92). Fig. 30: Unscrewing the locking screw (Pos. 92) Take the screen (Pos.
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Page 66: Air Filter (Pos. 126)
CVS Compressor RPO 200/300/400/600/800 Maintenance Turn in the oil return nozzle with a wide-tipped screwdriver. Clean the screen, e.g., with compressed air, and reinsert it. You may also insert a new screen. Fig. 32: Cleaning the sieve (Pos. 88) Close the safety valve and closure screw (Pos. 92). - Page 67 ATTENTION! When used in a heavily polluted environment (e.g. when installing underfloor), the air filter change in- terval can be shortened. CVS therefore recom- mends checking the air filter regularly (at least every three months) for the degree of contamina- tion during the first year of use.
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Page 68: Oil Filter (Pos. 100/32)
CVS Compressor RPO 200/300/400/600/800 Maintenance Replace the O-ring of the air filter lid and flat seal (Pos. 121) according to maintenance pan. NOTE! Ensure proper fit when inserting the flat seal (Pos. 121)! Reinstall the cleaned or new filter. Fig. 35: Gaskets (Pos. 121) The assembly is performed in reverse sequence. - Page 69 CVS Compressor RPO 200/300/400/600/800 Maintenance Loosen and unscrew the oil filter cartridge (Pos. 100/32) with a strap wrench or oil filter wrench (A) by turning it to the left. Fig. 36: Oil filter cartridge (Pos. 100/32) screw out by turning to the left Dispose of the oil filter cartridge in an environmentally friendly manner.
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Page 70: Oil Cooler (Pos. 190)
CVS Compressor RPO 200/300/400/600/800 Maintenance Oil cooler (Pos. 190) DANGER! Danger due to improper operation! – Clean the cooler only with the system switched off. – Protect system from being restarted (switch off drives). Tool Large flat-head screwdriver ... -
Page 71: Air Deoiler Element (Pos. 65)
CVS Compressor RPO 200/300/400/600/800 Maintenance Carefully clean the cooling fins. For this, blow the cooler with compressed air from the outside or suction it off from the inside with a vacuum cleaner. Fig. 39: Vacuum off cooling lamellas with extractor Reinstall the plastic cap. - Page 72 CVS Compressor RPO 200/300/400/600/800 Maintenance Ventilate the compressor (via a safety valve, Pos. 145). Com- pletely relieve the overpressure (see chapter 8.5) and electri- cally secure against reactivation. Unscrew cap nuts (Pos. 70). Fig. 40: Unscrewing the controller lid (Pos. 70) Remove the separator lid (Pos.
- Page 73 CVS Compressor RPO 200/300/400/600/800 Maintenance Unscrew the air deoiler element (Pos. 65) from the lid by turn- ing it to the left. Fig. 42: Unscrewing the deoiler element (Pos. 65) from the lid Also replace the O-rings (Pos. 55) (Pos. 56) and the gaskets (58).
- Page 74 CVS Compressor RPO 200/300/400/600/800 Maintenance Lightly wet O-rings and flat seals with oil recommended by CVS. Install the air deoiler element manually onto the locking lid (Pos. 59) by turning it to the right. ATTENTION! When mounting the air deoiler element, make sure that the air deoiler element is mounted with the edge (A) facing the locking lid (Pos.
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Page 75: Oil Level Monitor (Pos. 227)
CVS Compressor RPO 200/300/400/600/800 Maintenance Oil level monitor (Pos. 227) 8.12.1 Checking the oil level monitor Tool Test lamp Ventilate the compressor (via a safety valve, Pos. 145). Com- pletely relieve the overpressure (see chapter 8.5) and electri- cally secure against reactivation. - Page 76 (SW 27). Fig. 48: Oil level monitor (Pos. 227) Clean the oil level monitor. (CVS recommendation: Clean with Loctite SF 7063 and then dry off with a clean cloth or compressed air.) Reinstall the oil level monitor. ATTENTION!
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Page 77: Air Suction Regulator With Non-Return Valve (Pos. 30/55, Pos. 30/57)
CVS Compressor RPO 200/300/400/600/800 Maintenance Connect the electrical connection plug. Fill the compressor with oil. See chapter 8.4.2. Air suction regulator with non-return valve (Pos. 30/55, Pos. 30/57) Tool Hexagon socket screw key size 6 Torques Hexagon socket screw air filter lid (Pos. 35): hand-tight (16–20 Nm) - Page 78 CVS Compressor RPO 200/300/400/600/800 Maintenance Remove the non-return valve (Pos. 30/57) and the piston for the air suction regulator (Pos. 30/55). Watch for the spring in the lid (Pos. 30/59). Fig. 51: Removing the non-return valve (Pos. 30/57) and the piston Check the O-ring (Pos.
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Page 79: Minimum Pressure Valve (Pos. 150)
Do not loosen the stud screw with the lock nut in order not to change the setting of the valve. Replace O-rings according to the maintenance plan. Clean valve parts and moisten guides (Pos. 3 + 4) with grease (CVS recommendation: Klüberplex BEM 34-132, CVS item no.: 530 010-00). - Page 80 CVS Compressor RPO 200/300/400/600/800 Maintenance Casing Piston Non-return valve with O-ring Centering disc O-ring O-ring Spring Pressure spring Fig. 53: Design minimum pressure valve Assemble the minimum pressure valve according to set-up Fig. 53. ATTENTION! The order must be complied with to ensure func- tion! Install the brass cap (Pos.
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Page 81: Check Minimum Pressure Valve
CVS Compressor RPO 200/300/400/600/800 Maintenance 8.14.2 Check minimum pressure valve Fig. 54: Minimum pressure valve Switch the compressor on and let it run for about 5 minutes. Relieve the pressure via the pressure side line segment (line to the minimum pressure valve). -
Page 82: Compressor Stage (Pos. 30)
Additionally, both bearings and slip-ring seals should be replaced after approx. 35,200 operating hours or 16 years (2nd overhaul). If there are abnormal sounds coming from the compressor, have it tested by CVS or one of their authorised workshops. Electric motor CAUTION! Observe the manufacturer's operating and mainte- nance instructions. -
Page 83: Malfunctions
CVS Compressor RPO 200/300/400/600/800 Malfunctions 9 Malfunctions Safety during troubleshooting See chapter 2.5 Safety! Personal protective equipment See chapter 2.4. Environmental protection Observe the following information with regard to environmental protection during troubleshooting: Remove emerging, used or excessive grease at all lubricating points that are manually supplied with lubricant and dispose of in accordance with valid local regulations. - Page 84 CVS Compressor RPO 200/300/400/600/800 Malfunctions Malfunction Possible cause Corrective action Execution load idle duty valve does not Check the load idle valve and Specialised staff / close replace if necessary electrical spe- cialised staff Wrong oil used Change oil as per specifica- Specialised tions (chapter 8.4.3)
- Page 85 CVS Compressor RPO 200/300/400/600/800 Malfunctions Malfunction Possible cause Corrective action Execution Uneven run of Oil very aged Change oil (chapter 8.4.3), re- Specialised compressor move compressor, test and staff clean all parts that have been in contact with oil. Replace oil filter (chapter 8.9) and air de-...
- Page 86 CVS Compressor RPO 200/300/400/600/800 Malfunctions Malfunction Possible cause Corrective action Execution See “Motor” operating instructions. Motor shows changes com- Contact motor manufacturer if necessary pared to normal operation (such as noises)
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Page 87: Spare And Maintenance Parts
Pos. no. used Assembly drawing - com- 940086-00: 1…170 940086-00 pressor 940086-00: 30- 940071-00 Stage 940071-00: 31…80 RPO 200 – RPO 800 940086-00: 100- 940040-00 Oil temperature controller 940040-00: 5...30 Assembly drawing - unit 250176-00: 171…260 250176-00 and accessories Example: Pos. no. 30/48... -
Page 88: Assembly Drawing Of Compressor Rpo 200
CVS Compressor RPO 200/300/400/600/800 Spare and maintenance parts 10.1.1 Assembly drawing of compressor RPO 200…800 (drawing no.: 940 086-00) Status 05.2017... -
Page 89: Compressor Stage Rpo 200
CVS Compressor RPO 200/300/400/600/800 Spare and maintenance parts 10.1.2 Compressor stage RPO 200…800 (drawing no.: 940 071-00) Status 05.2017... -
Page 90: Oil Temperature Controller Rpo 200
CVS Compressor RPO 200/300/400/600/800 Spare and maintenance parts 10.1.3 Oil temperature controller RPO 200…800 (drawing no.: 940 040-00) Status 05.2017... -
Page 91: Assembly Drawing Of Unit And Accessories Rpo 200
CVS Compressor RPO 200/300/400/600/800 Spare and maintenance parts 10.1.4 Assembly drawing of unit and accessories RPO 200…800 (drawing no.: 250 176-00) Status 05.2017... -
Page 92: Maintenance Parts
CVS Compressor RPO 200/300/400/600/800 Spare and maintenance parts Maintenance parts Item no. CVS Dimensions Qty/ Pos. RPO 200 RPO 200 com- Designation – – RPO 800 RPO 800 pressor RPO 600 RPO 600 432 055-00 Air suction fil- 12/175 x 65... -
Page 93: Decommissioning And Disposal
CVS Compressor RPO 200/300/400/600/800 Decommissioning and disposal 11 Decommissioning and disposal Safety See chapter 2.5 Safety! Personal protective equipment See chapter 2.4. A compressor that is no longer usable should not be recycled as complete unit, but disassembled into individual components and recycled according to material types. -
Page 94: Eu Declaration Of Incorporation
CVS Compressor RPO 200/300/400/600/800 EU Declaration of Incorporation 12 EU Declaration of Incorporation Declaration of Incorporation according to the EC Machinery Directive 2006/42/EC Annex II 1B – Original Declaration of Incorporation Manufacturer: CVS engineering GmbH Großmattstraße 14 D-79618 Rheinfelden Authorised person for compilation of... -
Page 95: Declaration Of Incorporation
CVS Compressor RPO 200/300/400/600/800 UK Declaration of Incorporation 13 UK Declaration of Incorporation Declaration of Incorporation according to The Supply of Machinery (Safety) Regulations 2008 Annex II 1B - Original Declaration of Incorporation Manufacturer: CVS engineering GmbH Großmattstraße 14 D-79618 Rheinfelden Importer: CompVac Ltd. -
Page 96: Eu Declaration Of Conformity
CVS Compressor RPO 200/300/400/600/800 EU Declaration of Conformity 14 EU Declaration of Conformity We hereby declare in sole responsibility that the product described below, to which this declaration of conformity refers to, is in conformity with the essential requirements of the standards listed below. -
Page 97: Declaration Of Conformity
CVS Compressor RPO 200/300/400/600/800 UK Declaration of Conformity 15 UK Declaration of Conformity We hereby declare in sole responsibility that the product described below, to which this declaration of conformity refers to, is in conformity with the essential requirements of the standards listed below. -
Page 98: Index
CVS Compressor RPO 200/300/400/600/800 Index Index Installation ............36 Air deoiler element ..........71 Installation position ..........38 Air filter ............28, 66 Instructions ............12 Air suction regulator ........... 77 Intended use ............11 Assembly ............36 Liability ..............8 Compensators............ - Page 99 CVS Compressor RPO 200/300/400/600/800 Index Rotating parts ............. 13 Storage ...............34 Symbols in the instructions ........7 Safety ..............11 Safety equipment .......... 29, 44 Technical data ..........18, 20 Safety temperature switch ........30 Thermostat ............28 Safety valve ..........29, 44, 60 Transport............
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