Rollmatic R65AXP Manual
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Rollmatic R65AXP Manual

Automatic dough sheeter
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USER AND MAINTENANCE MANUAL
AUTOMATIC DOUGH SHEETER
R65AXP
Issue 11/2019 - Rev. A

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Summary of Contents for Rollmatic R65AXP

  • Page 1 USER AND MAINTENANCE MANUAL AUTOMATIC DOUGH SHEETER R65AXP Issue 11/2019 - Rev. A...

  • Page 2: Table Of Contents

    CHECKING THE EFFICIENCY OF THE SAFETY EQUIPMENT ..............28 5.2.4 RESIDUAL RISKS OF MECHANICAL ORIGIN ..................28 5.2.5 RESIDUAL RISKS OF ELECTRICAL ORIGIN ..................28 5.3 INFORMATION ON NOISE ......................... 29 5.4 SAFETY SIGNS ............................29 DISMANTLING ........................... 30 R65AXP - Rev. A...

  • Page 3: Introduction

    The company reserves the right to update machines and manuals, but is not obliged to update machines and/or manuals previously manufactured/drawn up. This manual is an integral part of the machine and must accompany it should it be transferred or sold for whatever reason. R65AXP - Rev. A...

  • Page 4: General Instructions And Warnings

     Any arbitrary modification to the machine, relieves the manufacturer of any and all responsibility for any resulting damages to people, animals and/or things R65AXP - Rev. A...

  • Page 5: Main Cases For Which The Company Declines Any Responsibility

    EXTRAORDINARY MAINTENANCE: operations that are necessary to correctly operate and keep the machine which, due to their complexity and/or hazardous nature, require the intervention of specialized, expert and suitably trained personnel who possesses the necessary technical and regulatory knowledge to carry out state-of-the-art interventions in safe conditions. R65AXP - Rev. A...

  • Page 6: Machine Features

    IMPORTANT! The machine was designed and built for "standard" use. Standard use means intermittent use over work shifts. Model Work table length 1,600 mm 1,800 mm 2,000 mm R65AXP - Rev. A...
  • Page 7 In addition to the main structure, the standard R65AXP machine consists of (Figure 1):Figure 1 1. Front/back guard 2. Flour duster (optional lid) 3. Mobile guards with safety microswitch 4. Belt 5. Rolling pin to manually process the dough 6. Dough collecting tray 7.
  • Page 8 3. Knife pressure adjustment knobs 4. 1st knife (option) 5. 2nd knife (option) 6. Knife front guard 7. Mobile guard with safety microswitch 8. Legs with wheels and with knife holders (optional) 9. Shelf with trays Figure 2 R65AXP - Rev. A...

  • Page 9: Technical Features

    24 HOURS MAXIMUM RELATIVE ROOM HUMIDITY (WITH T<40 °C) MAXIMUM ALTITUDE ABOVE SEA LEVEL 2000 (COMPLETE WITH DOUGH COLLECTION TRAYS - ROLLING PIN NOT INCLUDED) NB: sizes and weights can vary depending on product and accessories update R65AXP - Rev. A...

  • Page 10: Overall Dimensions

    OVERALL DIMENSIONS Figure 3 Work table Model length 1,600 mm 3930 1124 1,800 mm 4330 1324 2,000 mm 4730 1524 R65AXP - Rev. A...

  • Page 11: Control And Adjustment Devices

    CE marking, the manufacturer details, the machine model, the serial number, the year of manufacture, the weight, the essential electrical data. such data permanently printed on the plate. Figure 5 R65AXP - Rev. A...

  • Page 12: Installation And Use

    Ensure that there is enough space around the machine to operate comfortably and to correctly carry out any cleaning, adjustment and/or maintenance operations. Brake the wheels by lowering the dedicated levers (Figure 7) and fasten the feet to increase the stability of the machine. LOCK UNLOCK Figure 7 R65AXP - Rev. A...

  • Page 13: Electrical Connection

    (as illustrated in the figure) ATTENTION: if the belt moves in the opposite direction, disconnect the power and invert one phase in the plug. Figure 8 R65AXP - Rev. A...

  • Page 14: Operation And Use

     The push-button that enables operation, Ref. 6 Figure 4 will light up to indicate the presence of power (fixed white light)  Press the push-button: if the procedure was successfully carried out, the white light will flash R65AXP - Rev. A...

  • Page 15: Operating And Using The Machine

     Remove the intermediate table, Ref.5 Figure 10, inclining it vertically to facilitate its removal  Lift the relative guard, Ref.6 Figure 10  Use a wooden or plastic bar as a lever, pulling externally to unhook the table, Ref. 7, while R65AXP - Rev. A...
  • Page 16  Move the belt forwards and backwards in the direction of the arrow, Ref. 1 Figure 11, so as to correctly insert it inside the slot, until you hear a clicking sound and the belt locks in position. TECHNICAL FEATURES Refer to 2.2 for the specific weight of each table. Figure 11 R65AXP - Rev. A...

  • Page 17: Cutting Station

    (pull in the direction indicated by the arrow) • Adjust the quantity of flour to be dusted, by modifying the rotation speed of the motor (refer to the PROGRAMMING MANUAL). R65AXP - Rev. A...
  • Page 18 • At this point it is possible to pour out any flour from the hopper and clean it • Assemble the hopper by following the instructions given for disassembling, in the reverse order Figure 14 R65AXP - Rev. A...

  • Page 19: Dough Reeler

    A (Figure 15) Figure 15 Refer to the PROGRAMMING MANUAL for a more detailed description of both the process and the procedure for setting a program that includes the rolling operation. R65AXP - Rev. A...

  • Page 20: Maintenance

    Ref. A and use an Allen wrench on the screw Ref. B until the tension and/or alignment is obtained. This operation must be carried out on both sides of the belt until it is perfectly balanced. At this point, fasten the side screws Ref. A. Figure 16 R65AXP - Rev. A...

  • Page 21: Chain Tensioning (Extraordinary Maintenance)

    4. Replace the belt, positioning it correctly in the groove of the pulley 5. Push the support downward Ref. 2 6. Once the adjustment has been carried out, fasten the screws Ref. 1 7. Assemble the back guard on the machine R65AXP - Rev. A...

  • Page 22: Possible Failures And/Or Faults

    - see par. 4.8.3 CLEANING THE SCRAPERS very noisy The machine  Unsuitable motor -the belt as described in par. 4.4 (extraordinary operates maintenance) chain tension inconsistently * ALARMS VISIBLE ON THE DISPLAY (see the PROGRAMMING MANUAL) R65AXP - Rev. A...

  • Page 23: Electrical Maintenance

    Do not use metal objects, especially with sharp tips or sides in order to avoid damaging any part. Do not use alcohol or solvents in general. 4.8.1 CLEANING THE PHOTOCELL Dough presence photocells should be cleaned daily using a clean cloth, Ref. Figure 18, to remove any flour residue. Figure 18 R65AXP - Rev. A...

  • Page 24: Cleaning The Belts And The Work Tables

    20, by pulling it upwards and out and then insert the new one (these operations must be carried out by two people). Reposition the table horizontally, tension the belt once again and restore the machine to its working condition. Figure 20 R65AXP - Rev. A...

  • Page 25: Cleaning The Scrapers

    WARNING: the scraper must be inserted so that the two side blades are located as vertical as possible (see Figure 22).  Rotate the knob (Ref. 15 Figure 1) clockwise to lock the scrapers in place Figure 22  After cleaning it, take the machine back to its original conditions R65AXP - Rev. A...

  • Page 26: Long Stops Or Service Discontinuation

    Crushing, cutting, gripping, pulling due to contact with moving mechanical components Electrical  Electrocution due to direct or indirect contact with powered parts or due to external factors affecting the electrical equipment. The corresponding risks have been eliminated or reduced as much as possible. R65AXP - Rev. A...

  • Page 27: Safety Devices And Remarks

    The safety devices must be reset and the protections put back in place and fastened using any of the supplied tools as soon as the reason for their removal/disabling has been eliminated. R65AXP - Rev. A...

  • Page 28: Checking The Efficiency Of The Safety Equipment

    The expertise of engineers who are requested to carry out such operations should guarantee against the risks; anyhow, we remind you that all electrical operations must be performed by skilled and professionally qualified operators able to perform state-of-the-art interventions and who are familiar with the legal provisions on this matter. R65AXP - Rev. A...

  • Page 29: Information On Noise

    A-weighted sound pressure (LAeq) level is lower than 70 dB(A), even when considering a maximum error equal to + 2.0 dB(A). 5.4 SAFETY SIGNS The safety signals illustrated in Figure 24 is affixed on the machine: Figure 24 R65AXP - Rev. A...

  • Page 30: Dismantling

    WEEE collection centres to be treated in compliance with the regulations on disposal of electrical and/or electronic devices. Incorrect or inappropriate disposal of the equipment or of any parts may produce negative and potentially dangerous effect on the health and the environment. R65AXP - Rev. A...
  • Page 31 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A 1/15...
  • Page 32 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A COD. POS. DESCRIZIONE - DESCRIPTION R65S-AXP S00912 INTERRUTTORE GENERALE - MAIN SWITCH S00646 PULSANTE INVERSIONE - REVERSAL BUTTON S00911 DISPLAY TOUCH SCREEN 7” D05050 GUARNIZIONE - GASKET S00647...
  • Page 33 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A 3/15...
  • Page 34 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A COD. POS. DESCRIZIONE - DESCRIPTION R65S-AXP D03750 RASCHIATORE INFERIORE – LOWER SCRAPER D03751 SUPPORTO RASCHIATORE – SCRAPER SUPPORT D03506 MOLLA RASCHIATORE DX - SCRAPER SPRING D03787 MOLLA RASCHIATORE SX - SCRAPER SPRING G00561...
  • Page 35 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A 5/15...
  • Page 36 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A COD. POS. DESCRIZIONE - DESCRIPTION R65S-AXP C00319 MOTORE - MOTOR C00414+C00400 RIDUTTORE E PRECOPPIA - GEARBOX AND REDUCTION PAIRS C00710 PULEGGIA - PULLEY C00712 CINGHIA 1120 MXL 025 Z140 - BELT S00012...
  • Page 37 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A COD. POS. DESCRIZIONE - DESCRIPTION R65S-AXP S00901 INVERTER SOLLEVAMENTO CILINDRI – CYLINDER LIFTING INVERTER S00902 INVERTER TAPPETI – BELTS INVERTER S00906 SCHEDA DI CONTROLLO – CONTROL BOARD 7/15...
  • Page 38 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A 8/15...
  • Page 39 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A COD. POS. DESCRIZIONE - DESCRIPTION R65S-AXP SUPPORTO CON PERNO E CUSCINETTO - SUPPORT WITH PIN AND G00254 BEARING G00255 SUPPORTO CON CUSCINETTO - SUPPORT WITH BEARING C00164 CUSCINETTO 2204 –...
  • Page 40 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A 10/15...
  • Page 41 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A COD. POS. DESCRIZIONE - DESCRIPTION R65S-AXP C00731 CUSCINETTO 61902 2RS - BEARING C00715 CUSCINETTO 6002 2RS - BEARING D04192 BUSSOLA ECCENTRICA - ECCENTRIC BUSHING D04062 DISTANZIALE - SPACER D04076...
  • Page 42 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A 12/15...
  • Page 43 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A COD. POS. DESCRIZIONE - DESCRIPTION R65S-AXP C00719 MOTORE - MOTOR D04196 BUSSOLA ECCENTRICA - ECCENTRIC BUSHING C00022 BUSSOLA - BUSHING D01941 RULLO ZIGRINATO - KNURLED ROLLER D03840 BIELLA - CONNECTING-ROD D03863...
  • Page 44 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A 14/15...
  • Page 45 Sfogliatrice - Dough Sheeter ALLEGATO 1 ELENCO PARTI DI RICAMBIO SPARE PARTS LIST R65 AXP 17/07/2019 Rev. A COD. POS. DESCRIZIONE - DESCRIPTION R65S-AXP C00688 MOLLA - SPRING C00061 VOLANTINO ø21 - HANDWHEELS C00064 VOLANTINO ø26 - HANDWHEELS C00298 MOLLA A GAS – GAS SPRING C00428 RONDELLA IN PLASTICA –...
  • Page 63 IT ‐ GARANZIA  Garanzia  La parte venditrice garantisce  l’attrezzatura nuova e in perfette condizioni estetiche e funzionali al momento della spedizione.  La parte venditrice garantisce l’attrezzatura fornita nelle normali condizioni d’uso e secondo le specifiche tecniche del prodotto per un  periodo di 12 mesi.   Durante il periodo di garanzia la parte venditrice si impegna, a sua discrezione, a riparare o a sostituire le parti riconosciute difettose ma  non al ritiro dell’attrezzatura.  La  parte  acquirente  deve  denunciare  immediatamente  l’errata  consegna  o  gli  eventuali  difetti  della  merce  e  trasmettere  le  riserve  a  mezzo  fax,  e‐mail  o  raccomandata,  unitamente  ad  idonea  documentazione  comprovante  il  motivo  del  reclamo.  Trascorsi  7  gg.  dal  ricevimento della merce stessa, la parte venditrice considererà la fornitura approvata dalla parte acquirente. ...
  • Page 64 Salvo probados defectos ocultos son excluidos de la garantía las partes eléctricas y electrónicas.  La garantía decae en caso de la utilización impropia de los equipos, por ejemplo: aplicaciones que no sean para las cuales se creó, o en  caso de un uso “no normalˮ, por ejemplo un uso prolongado y repetitivo bajo esfuerzo (por uso normal se entiende un uso intermitente  durante un turno de trabajo)  La modificación del equipo implica la extinción automática de la garantía   La devolución al vendedor de las piezas que se consideran defectuosas es una condición necesaria para la sustitución de las mismas. Los  gastos de envío para la devolución de las piezas que se consideran defectuosas y el envío de las piezas en garantía son responsabilidad  del comprador  Los gastos contraídos por el comprador para la sustitución de las partes defectuosas no son reconocidos, así  como los posibles daños  indirectos causados por fallos o mal funcionamiento del equipo.    FR ‐ GARANTIE  Garantie  Le vendeur garantit l'équipement neuf et en conditions esthétiques et fonctionnelles parfaites au moment de l'expédition.  Le  vendeur  garantit  l'équipement    fourni  dans  les  conditions  d'utilisation  normales  et  selon  les  spécifications  techniques  du  produit  pendant une période de 12 mois.   Pendant la période de garantie le vendeur s'engage, à sa discrétion, de réparer ou de remplacer les pièces retenues défectueuses mais  pas au retrait de l'équipement.   L'acheteur doit signaler  immédiatement la livraison erronée ou les éventuels défauts de la marchandise et transmettre les protestations  par fax, e‐mail ou recommandée, uniment à une documentation se rapportant à la raison de la réclamation.  Après 7 j. de la réception de  la marchandise, le vendeur considèrera la fourniture approuvée par l'acheteur.  Le retard ou le non‐paiement, même d'une partie du total dû, élimine tout droit de garantie jusqu'au moment de la régularisation du  paiement, étant entendu la date limite de la garantie à l'origine. ...

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