MOXION MP75-600 User Manual
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MOXION MP75-600 User Manual

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MP75-600
User Manual
Original instructions
Read this manual before
using the equipment
Retain this manual for
future use

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Questions and answers

Michael Lohman
February 4, 2025

Hello. Having an issue restarting the unit after 12v battery drained. We recharged and is showing ****6volts fully charged but not showing display

0
1 comments:
Mr. Anderson
February 10, 2025

To restart the MOXION MP75-600 unit after the 12V battery has drained and been recharged, follow these steps:

1. Ensure the battery is fully charged – The 12V battery should be charged to 13.6V.
2. Turn the Control knob to STANDBY – This allows the system to restart.
3. Wait for the system to restart – The system should power back on.
4. Disconnect the charger – Once the system has restarted, unplug the charger.

The unit maintains the 12V battery charge during use.

This answer is automatically generated

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Summary of Contents for MOXION MP75-600

  • Page 1 MP75-600 User Manual Original instructions Read this manual before using the equipment Retain this manual for future use...
  • Page 2 Purpose of manual The purpose of this manual is to familiarize you with the Moxion Power MP75-600 and ensure that the unit can be used safely, effectively and efficiently. This manual is divided into different sections to help you set up, operate, maintain, clean and troubleshoot the unit.

  • Page 3: Table Of Contents

    Contents 1 Safety information 1.1 Safety notices 1.2 Special safety instructions 1.2.1 Emergency stop button 1.3 Safety labels 1.4 PPE requirements 1.5 Safe operating area and clearance 1.6 Residual risks 1.6.1 Pinch points 1.6.2 Electrical current 1.6.3 Operating environment 1.6.4 Network and data security 1.6.5 Heat and flammable 1.6.6 Trip hazard 1.6.7 Heavy loads...
  • Page 4 2.3.5 Charging connection 2.4 E-stop 2.5 Unit identification 2.6 Control display 2.6.1 Control display icons 2.6.2 Voltage mismatch behavior 3 Quick start 3.1 Package contents 3.2 Positioning the unit 3.3 Turning on the unit 3.4 Testing the GFCI outlets 3.5 Connecting cam-lock cables 3.6 Connecting twist-lock cables 3.7 Running the unit 3.8 Shutting down the unit...
  • Page 5 5.5 Remote access to the unit 5.6 Isolating the high voltage system for internal maintenance 6 Troubleshooting 7 End of life and disposal 8 Specifications 8.1 Power specifications 8.2 Electrical and battery specifications 8.3 User interface specifications 8.4 Environmental specifications 8.5 Mechanical specifications 8.6 Transportation specifications 9 Spare parts...
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  • Page 7: Safety Information

    Safety information This section provides an overview of safety aspects for the protection of people, property, and for safe and uninterrupted unit operation. Other task related safety instructions are included in the specific sections listed in the manual's table of contents.

  • Page 8: Special Safety Instructions

    MP75-600 - User Manual 1 Safety information Special safety instructions To draw attention to special hazards, this manual uses the following symbols. Symbol Symbol Meaning Meaning Electrical hazards and electrical shock hazards Electrical hazards and electrical shock hazards General warning...

  • Page 9: Emergency Stop Button

    1 Safety information MP75-600 - User Manual 1.2.1 Emergency stop button The unit is halted in a controlled manner by pressing the emergency stop button. After the emergency stop button has been pressed, the unit can only be restarted after the emergency stop button has been released and the system has been reset.
  • Page 10 MP75-600 - User Manual 1 Safety information Figure 2 - Unit labels - top, rear, and side Figure 3 - Unit labels - front 10 of 82 MANUAL-75-v2.0...
  • Page 11 1 Safety information MP75-600 - User Manual Figure 4 - Unit labels - inside controls and connections area Figure 5 - Unit labels - inside of the door to the outlet panel MANUAL-75-v2.0 11 of 82...

  • Page 12: Ppe Requirements

    Use personal protective equipment (PPE) as required. Do not eat, drink or smoke when using the unit. Ensure adequate ventilation at all times. Moxion Power recommends using high voltage gloves class 00 for operators who have been trained in NFPA70E.

  • Page 13: Residual Risks

    1 Safety information MP75-600 - User Manual Figure 6 - Safe operating area around the unit Residual risks The unit incorporates the latest technology and safety features. Nevertheless, there are some residual risks that require your attention. The following section lists the residual risks and the measures that result from them.

  • Page 14: Electrical Current

    High-impact events, for example vehicular accidents or drop events. Prolonged exposure to environments outside of the specified operating and storage conditions. Return the unit to Moxion Power for full checks and servicing. WARNING Risk of electrical shock! When not connected to earth ground through the ground block, the unit must be isolated from earth ground.

  • Page 15: Operating Environment

    Risk of data loss or misconfiguration Do not integrate the unit with any third-party software or other sub-systems unless expressly consented by Moxion Power. Moxion Power can remotely monitor the unit status and run diagnostics. 1.6.5 Heat and flammable WARNING Risk of fire or flammable materials! The unit contains materials with a flashpoint at or above 200°F (93.3°C).

  • Page 16: Trip Hazard

    Do not jet-wash directly onto the panel doors at the rear of the unit or onto the air-vents along the top edges of the unit. For more information on how to seal the unit, contact Moxion Power. Call 1-833-669-4661 or customersupport@moxionpower.com.

  • Page 17: Battery Safety

    Only charge the 12 V battery with an appropriate 12 V lithium charger. Do not attempt to remove, replace, or install batteries without express training and consent from Moxion Power. WARNING Risk of corrosive substances! If there are any leaks found around the unit, do not touch the leaking fluid.

  • Page 18: Thermal Runaway

    MP75-600 - User Manual 1 Safety information WARNING Vent gas Inhalation! The constituent battery cells are sealed and venting of cells should not occur during normal use. If inhalation of vent gasses occurs, move the person into fresh air. If not breathing, give artificial respiration. Seek immediate medical assistance.

  • Page 19: Towing And Transportation Safety

    1 Safety information MP75-600 - User Manual For more information about preventing thermal runaway, contact Moxion Power. Call 1-833-669-4661 or customersupport@moxionpower.com. Towing and transportation safety You can transport the unit between locations by towing it or loading onto a flat-bed or goose-neck trailer.

  • Page 20: Trailer Registration

    For more details on obtaining the MSO, contact Moxion Power. Call 1-833-669-4661 or customersupport@moxionpower.com. If renting a unit directly from Moxion Power, please refer to the registration provided in the rear storage pouch or call Moxion customer support for more information.

  • Page 21: Lifting The Unit

    1 Safety information MP75-600 - User Manual Lifting the unit WARNING Risk of serious injury or death! Only use rigging equipment in a way that adheres to the Occupational Safety and Health Administration regulations. Use only lifting equipment that can handle the full unit weight.
  • Page 22 MP75-600 - User Manual 1 Safety information Caution Risk of injury or damage! If you need to replace or service the tires, and only need to lift the unit slightly off the ground, you must use four jack stands located at each corner of the trailer.

  • Page 23: Personnel

    1.10.1 Operating staff Only qualified personnel can operate the MP75-600. All persons operating the unit must be qualified and experienced in the following areas: Qualified personnel should be familiar with electrical installation methods, such as electrical codes and standards, electrical interconnections, and power conversion systems.
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  • Page 25: Hardware Description

    Hardware description To operate the MP75-600, the user shall be familiar with the descriptions of the unit parts, main systems, and other mechanical attributes. WARNING You must read and be aware of all safety information before using the unit. For more information, see Safety information on page 7 ►...

  • Page 26: Main External Parts

    MP75-600 - User Manual 2 Hardware description Main external parts Before operating the unit, you should be familiar with the location and names of all parts of the unit. This will help you understand the operating procedures and assist with troubleshooting, if required.
  • Page 27 2 Hardware description MP75-600 - User Manual Emergency Must be attached to the towing vehicle when towing. Used to engage the trailer brakes if the trailer hitch becomes brake cable detached during transit. Tie-down D- Four locations. Used to secure the trailer on a truck or trailer.

  • Page 28: Main Control Panel

    MP75-600 - User Manual 2 Hardware description 2.3.1 Main control panel Control knob Used to turn the unit on or off. Voltage selection knob Used to select the voltage output requirements. Used to control the panel lights at the rear of the unit. Switch 1 is...

  • Page 29: Outlet Panel

    2 Hardware description MP75-600 - User Manual 2.3.2 Outlet panel Weather-resistant GFCI outlet used to provide standard NEMA 5-20R 120 V/20 A outlet with downstream protection. outlet (8 • 20A outlet locations) Reset button Used to reset the circuit and make the outlet active again.

  • Page 30: Cam-Lock Connections

    MP75-600 - User Manual 2 Hardware description Used for connecting industrial or commercial-grade devices NEMA L5-30 and connectors up to 120 V heavy-duty power. outlet • 30A outlet NEMA L5-30 Used to isolate power to the Nema L5-30 outlet. breaker Figure 10 - Outlet panel connections 2.3.3...

  • Page 31: Twist-Lock Connections

    2 Hardware description MP75-600 - User Manual Ground connector Ground for 3-phase power. Green Remote start jack Used to send signal to start external power generation unit. Used to remote start generator for the hybrid mode. Ground block Used to connect earth ground to the unit.
  • Page 32 MP75-600 - User Manual 2 Hardware description Figure 13 - Charging port location E-stop The e-stop is located on the side of the unit. WARNING Risk of electrical shock! The e-stop does not isolate the high-voltage systems inside the unit.

  • Page 33: Unit Identification

    2 Hardware description MP75-600 - User Manual Unit identification The unit identification plate can be found on the front of the MPU. The identification plate contains the following information: Model number Manufacturing date Unit serial number Range of voltages provided with corresponding...

  • Page 34: Control Display

    MP75-600 - User Manual 2 Hardware description Control display Unit system Displays the status of the unit. status Charging state Shows information about the unit charging levels during a charging process. Unit power Displays the current charge levels and available power.

  • Page 35: Voltage Mismatch Behavior

    2 Hardware description MP75-600 - User Manual Icon Description Meaning Power wave The MPU operating normally and displays the set voltage. green Power wave The MPU is in standby. The voltage is set but not outputting. white Power wave red There is a voltage mismatch error.
  • Page 36 MP75-600 - User Manual 2 Hardware description Text indicating the user cycle to STANDBY . You cannot set the voltage in this mode. You must turn to STANDBY and then confirm the new voltage if they wish. You can now switch back to RUN to activate power output.

  • Page 37: Quick Start

    Quick start The following sections describe what Moxion Power provides with each unit and how you can get the unit operational. WARNING Risk of serious injury or death! Make sure you have read and understood all the safety information before using this unit.

  • Page 38: Positioning The Unit

    MP75-600 - User Manual 3 Quick start Positioning the unit When you transport the unit to the desired location, make sure to position and set up the unit correctly before operation. To position the unit correctly, follow these steps: Make sure the operating area is level, dry, clean, and free of debris.
  • Page 39 3 Quick start MP75-600 - User Manual Figure 18 - Location of main breaker Switch all Twist Lock breakers to the OFF position. Make all intended electrical connections to the cam-locks and twist-locks per the instructions in Sections 3.5 and 3.6 of this manual.

  • Page 40: Testing The Gfci Outlets

    GFCI tester. These stand-alone testers conflict with the built-in AC isolation monitoring of MP75-600, which causes the GFCI outlet to trip. However, such a result does not indicate that there is an issue with the unit.

  • Page 41: Connecting Cam-Lock Cables

    3 Quick start MP75-600 - User Manual On the GFCI outlet, note the status light indicator: Red — device needs attention Green — power on and working Off — no power as the GFCI has tripped To test a GFCI outlet, press the test button.

  • Page 42: Running The Unit

    MP75-600 - User Manual 3 Quick start To connect twist-lock cables, follow these steps: At the back of the unit, locate the bottom left panel door. For more information, see Twist-lock connections on page 31 ► If needed, unlock the panel door with the supplied keys, and then pull the latch to open the door.

  • Page 43: Shutting Down The Unit

    3 Quick start MP75-600 - User Manual Figure 20 - MP75-600 running The unit is now operating and outputting power. Notice Ensure all doors are secured and locked to prevent access by untrained personnel. Shutting down the unit After you confirm that the load is off, you can safely shut down the unit.

  • Page 44: Using Auto Start And Stop

    If required, cables can be adjusted in OFF or STANDBY . Using auto start and stop MP75-600 has an auto start and stop functionality that automatically engages a supplemental diesel generator to charge the unit battery. If the unit battery charge is at 30 %, the unit signals the connected generator to start charging.
  • Page 45 3 Quick start MP75-600 - User Manual J1, SW_IN. RS1 or RS2 J2, SW_OUT, RS1 or RS2 J3, REMOTE_FEEDBACK_(STG_OUTPUT), N/C J4: STG OUTPUT REFERENCE, Common Figure 21 - Control cable for auto start The auto start and stop functionality is now active.
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  • Page 47: Operations

    Operations This section describes common tasks required for the operation of the MP75-600. WARNING Risk of serious injury or death! Make sure you have read and understood all the safety information before using this unit. Only trained personnel are allowed to use and operate this unit.

  • Page 48: Attaching The Hitch

    MP75-600 - User Manual 4 Operations Figure 22 - Control display showing charging in progress Ensure that the charge is stopped on the EVSE (Electrical Vehicle Supply Equipment) charger before disconnecting the charger from the charge port. After you have charged the unit, disconnect the charger by pressing and holding the release button on your charging connector.

  • Page 49: Towing The Unit

    For more information, see Specifications on page 73. ► Notice If the unit sustains any visual damage, such as cracks, dents, and so on, do not turn on or use the unit. Contact Moxion Power immediately for assistance. Call 1-833-669-4661 or customersupport@moxionpower.com. MANUAL-75-v2.0 49 of 82...
  • Page 50 MP75-600 - User Manual 4 Operations To tow the unit on public roads and highways you should check the following: Check the trailer: The trailer has been attached to the towing vehicle correctly and safely. For more information, see Attaching the hitch on page 48 ►...

  • Page 51: Department Of Transportation Requirements

    4 Operations MP75-600 - User Manual Caution Risk of injury or damage! It is important that you check the torques of the wheel lug nuts. Re-torque each wheel's lug nuts in a star pattern every 10 miles, 25 miles, and 50 miles from the beginning of each use.

  • Page 52: Transporting The Unit

    MP75-600 - User Manual 4 Operations (3) Each DOT 106 or 110 multi-unit tank car tank. Labels must be displayed on each end; (4) Each portable tank of less than 3,785 L (1000 gallons) capacity; (5) Each freight container or aircraft unit load device having a volume of 1.8 m3 (64 cubic feet) or more, but less than 18 m3 (640 cubic feet).
  • Page 53 4 Operations MP75-600 - User Manual In order to transport the unit using a flat-bed or goose-neck trailer, follow these guidelines: Make sure the trailer and unit are fit for purpose and loaded correctly. Place the unit level to the flat-bed and evenly distribute the weight across each axle.
  • Page 54 First, visually inspect the unit to ensure that no damage occurred during transportation. If damage has occurred, please refer to the guidance in Section 4.3 and contact Moxion Power immediately. Make sure that both unit axles remain in contact with the rolling surface during transportation.
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  • Page 56: How To Set Up An Earth Connection

    For more information about ground connections, contact Moxion Power. Call 1-833-669-4661 or customersupport@moxionpower.com.

  • Page 57: Restarting The Unit After Low-Voltage Battery Depletion

    You must use a lithium-ion charger. Caution Risk of damage! You must use a specified Moxion Power-approved cable. The 12 V power in the SAE J1939 diagnostic port is only intended to power diagnostic scan tools. The 12 V has a 10 A fuse.
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  • Page 59: Service And Maintenance

    Maintenance of internal electrical parts must be performed by professionals or trained electricians. Daily checks Moxion Power recommends the following tasks are done for the following situations: Check in or check out inspection New commissioning inspection Rent - Ready check-list inspection...
  • Page 60 MP75-600 - User Manual 5 Service and maintenance Task Check The brake lights are functioning and are not damaged or cracked. The license plate light is functioning, visible, and clear of debris. Turn signals are functioning and are not damaged or cracked.

  • Page 61: Routine Maintenance Checks

    5 Service and maintenance MP75-600 - User Manual Routine maintenance checks Regular maintenance of your unit is mandatory for safe and reliable operation. The following recommendations must be followed: Task Check Re-torque each wheel's lug nuts in a star pattern every 10 miles, 25 miles, and 50 miles from the factory or any time after a wheel is removed or replaced.

  • Page 62: Cleaning And Inspecting Brakes

    MP75-600 - User Manual 5 Service and maintenance Figure 25 - Torque star pattern Using torque set to 55 lb-ft (75 Nm), repeat the tightening process following the star pattern. Using torque set to 110 lb-ft (149 Nm), complete the tightening of the wheel lug nuts in a star pattern.

  • Page 63: Long-Term Storage Checks

    Lock all interface panel doors. Store the unit in a level and dry location protected from direct sunlight. Moxion Power recommends you store the unit indoors, in a cool and dry location. Use the trailer tongue jack to level the unit.

  • Page 64: Isolating The High Voltage System For Internal Maintenance

    Risk of serious injury or death! The high voltage system must not be disconnected by any personnel unless they have Moxion Power Training Certification. The internal systems, battery, and electrical connections are high voltage. Before doing any maintenance on any of the internal components of the unit, the high voltage systems need to be isolated.
  • Page 65 Figure 26 - Service mode display Notice After SERVICE MODE is activated, immediately contact Moxion Power. The system must not remain in SERVICE MODE for a prolonged period of time (no more than 4 hours), otherwise the unit could be damaged and the long-term functionality of the system could be compromised.
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  • Page 67: Troubleshooting

    Troubleshooting This section provides troubleshooting information and a list of common fault codes for the unit. Table 2 - Troubleshooting issues Symptom Possible cause Solution The unit turns on The emergency stop button is Release the emergency stop but will not depressed.
  • Page 68 MP75-600 - User Manual 6 Troubleshooting Symptom Possible cause Solution The unit does not The emergency stop button is Turn the control knob to STANDBY . output power. depressed. Twist and release the emergency stop button. Turn the control knob to RUN .
  • Page 69 Set the unit to STANDBY . Press the emergency stop button, and then release the button. If this does not clear the fault, then contact Moxion Power for details of any maintenance requests. The emergency stop button Twist and release the emergency ESTOP is depressed.
  • Page 70 OBC FAULT 2 charging. Shut down the unit for 30 seconds. Re-insert charging connection. Contact Moxion Power if the fault persists. Voltage mode was changed Turn the control knob to VOLTAGE while the unit was in RUN . STANDBY .

  • Page 71: End Of Life And Disposal

    Batteries and electronics must be recycled in accordance with local, state, and federal regulations. Metal can be recycled according to local, state, and federal regulations. For more information about battery and electronic recylcing, contact Moxion Power. Call 1-833-669-4661 or customersupport@moxionpower.com. MANUAL-75-v2.0 71 of 82...
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  • Page 73: Specifications

    Specifications This section details the specifications of the Moxion Power MP75-600. Power specifications Table 4 - Power specifications Specification Output voltage types Voltage 480 Vac/3P 208 Vac/3P 240 Vac/1P Voltage Tolerance (up to 5%) 456-504 Vac 197.6-218.4 Vac 228-252 Vac Continuous rated power output 40 kW...

  • Page 74: Electrical And Battery Specifications

    MP75-600 - User Manual 8 Specifications Electrical and battery specifications Table 5 - Electrical specifications Specification Values Maximum power input AC power input: 19.2 kW via Level II EVSE Charger (SAE J1772) DC power input: 40 kW via Level III EVSE Charger (SAE J1772 CCS Type 1) Power Interfaces Cam-locks (female, 1 set): 480 Vac/3P, 208 Vac/3P,...

  • Page 75: User Interface Specifications

    8 Specifications MP75-600 - User Manual User interface specifications Table 7 - User interface specifications Type Values Local Sunlight-readable digital display Operating mode control knob Voltage selection knob E-stop Local communications Moxion Power Telematics Portal Remote Remote monitoring available Environmental specifications...

  • Page 76: Mechanical Specifications

    MP75-600 - User Manual 8 Specifications Mechanical specifications Table 9 - Mechanical specifications Specification Values Dimensions MPU (L x W x H) 103" x 38" x 62" approx. (262 cm by 96.5 cm by 157.48 cm) MPU with trailer (L x W x H) 162.9”...

  • Page 77: Spare Parts

    Spare parts Notice For a full list of replacement parts and spares, contact Moxion Power. MANUAL-75-v2.0 77 of 82...
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  • Page 79: Index

    Index control display 34 control display icons 34 14-day inspection 59 control panel 28 AC ISOLATION 55 daily checks 59 attaching hitch 48 data on the unit 63 Department of transportation battery charging 47 requirements 51 battery disposal 71 diagnostic port 28 battery safety 17 dimensions of the unit 25 disposal 71...
  • Page 80 MP75-600 - User Manual Index connect cam-lock cables 41 torque of wheel lug nuts 61 connect twist-lock cables 41 maintenance staff 23 disable high voltage system 64 mechanical specifications 76 restart the unit 57 mismatch behavior 35 set up an earth connection 56...
  • Page 81 Index MP75-600 - User Manual rental return checks 59 environment 75 repairs 77 mechanical 76 replacement parts 77 power 73 residual risks transportation 76 electrical current 14 user interface 75 heat and flammable; 15 star pattern for torquing wheel lug nuts 61...
  • Page 82 MP75-600 - User Manual Index voltage mismatch behavior 35 warning labels 9 water ingress 16 what's in the box 37 wheel lug nuts 61 82 of 82 MANUAL-75-v2.0...

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