Related Manuals for KMC Controls 4410
Summary of Contents for KMC Controls 4410
- Page 1 4410 POULTRY HOUSE WASHER SPRAYER PART NO: 44-PM-01 PRINTING DATE: OCT. 2021 OPERATOR’S MANUAL/PARTS BOOK THIS MANUAL IS TO ACCOMPANY THE MACHINE...
- Page 2 WARRANTY POLICY KELLEY MANUFACTURING COMPANY (KMC) warrants that all goods sold to the original purchaser of any KMC product shall be free of any defects in material and workmanship if used under normal operating conditions. The warranty period begins on the date of purchase by the retail customer.
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Page 3: Table Of Contents
TABLE OF CONTENTS OPERATOR’S MANUAL INTRODUCTION ................. 1 TO THE PURCHASER ................1 RETAIL CUSTOMERS RESPONSIBILITY UNDER THE KMC WARRANTY ..2 SAFETY PROCEDURES ................ 2 SAFETY INFORMATION ..............3 SAFETY DECALS ................. 4 BOLT TORQUE SPECIFICATIONS ............5 POULTRY HOUSE WASHER SPRAYER BASIC FEATURES ...... 6 MACHINE SETUP: ................ - Page 4 TABLE OF CONTENTS PARTS BOOK STANDARD MAIN FRAME ASSEMBLY ..........28 STANDARD SPRAY BOOM ASSEMBLY ..........29 SPRAY BOOM MANIFOLD ASSEMBLY ..........30 JOHN BLUE SPRAY PUMP ASSEMBLY ..........31 DP-407.2 HIGH PRESSURE DIAPHRAGM PUMP--JOHN BLUE ..32-33 SC-1480-3 SPRAY CONTROL VALVE--JOHN BLUE ......34-35 STANDARD MACHINE PLUMBING .............
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Page 5: Introduction
OPERATOR’S MANUAL/PARTS BOOK INTRODUCTION The KMC Poultry House Washer Sprayer(PHWS) is a tractor pull type unit designed primarily for the purpose of pressure washing/disenfecting the interior of poultry houses along with all equipment asscociated with the production of poultry. Hose reel and hand gun combinations are available that allow the operator to clean confined areas of the poultry house for total disease control. -
Page 6: Retail Customers Responsibility Under The Kmc Warranty
RETAIL CUSTOMERS RESPONSIBILITY UNDER THE KMC WARRANTY he retail customer’s responsibilities are: 1. To read the Operator’s Manual and operate the KMC Poultry House Washer Sprayer in accordance with instructions in the manual. 2. To inspect the KMC Poultry House Washer Sprayer daily, lubricate as specified and repair or replace parts as needed, especially when continued use would cause damage or excess wear to other parts. -
Page 7: Safety Information
SAFETY INFORMATION COMMON SYMBOLS: This safety alert symbol is used throughout this manual to identify safety messages. When you see this symbol, read the message which follows as it will advise you of possible injury. THINK SAFETY! REMEMBER (RED) This symbol indicates an imminently hazardous situation that, if not avoided will result in death or serious injury. -
Page 8: Safety Decals
SAFETY DECALS: PART NUMBER: 44-050-020 PART NUMBER: 44-050-008 PART NUMBER: 44-050-028 PART NUMBER: 33-050-041 PART NUMBER: 44-050-029 PART NUMBER: 44-050-032 HIGH VOLTAGE SAFETY ACT Georgia Law requires that anyone operating equipment within 10 feet of an overhead high voltage line of more than 750 volts, must contact the Utilities Protection Center (UPC) by telephone at least 72 hours before commencing the work. -
Page 9: Bolt Torque Specifications
!IMPORTANT! Before set-up and assemble can be completed, ensure that all hardware is in place and fully tightened. Refer to the Bolt Torque Chart below for proper torque values. BOLT TORQUE CHART SAE GRADE 5 BOLT TORQUE CHART SAE GRADE PAGE 5... -
Page 10: Poultry House Washer Sprayer Basic Features
OPERATOR’S MANUAL KMC POULTRY HOUSE WASHER SPRAYER BASIC FEATURES This manual discusses the various features and components of the KMC Poultry References to various components for adjustment, settings, House Washer Sprayer. performance, and lubrication are made. The following diagram will help in identifying some of these components. - Page 11 Before attaching the tractor to the Poultry House Washer Sprayer, the distance from the end of the PTO shaft to the pull point on the tractor’s drawbar should be set to 15-3/4”. This is the distance needed to ensure a smooth telescoping of the driveline from the tractor to the sprayer’s PTO pump..
- Page 12 Once the KMC Poultry House Washer Sprayer has been attached to the tractor drawbar, the driveline that connects between the tractor PTO shaft and the sprayer’s PTO pump can be attached. The driveline shield is marked with the direction to turn toward the tractor. Make note of the end that attaches to the tractor (See pics below).
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Page 13: Breakaway Spray Boom
Breakaway Spray Boom The Spray Boom on the KMC Poultry House Washer Sprayer is designed to be left hand or right hand side reversible(rt. side is standard) and shearbolt protected from the damage of obstacle collisions inside the poultry house. To reverse the hand of the Spray Boom, reposition the Floor/Ceiling Spray Nozzle tree to the position shown. -
Page 14: Sidewall/Curtain Spray Nozzle
Multiple Adjustments for Sidewall/Curtain Spray Nozzles Sidewall/Curtain Spray Nozzle The four sidewall nozzles of the KMC Poultry House Washer Sprayer can be adjusted vertically and horizontally as well as rotated vertically and axially, to obtain a number of adjustment positions. To adjust, place the sprayer at the desired distance from the wall to be washed. -
Page 15: Floor/Ceiling Spray Nozzle
3) Vertical Rotation (Spray Nozzle) Each Sidewall/Curtain nozzle can be independently rotated vertically up or down, allowing for the nozzles to be rotated for specific situations where the nozzles need to be something other than parallel with each other. To re- position the nozzle angle, slightly loosen the adjustment bolt and take a rubber mallet and tap the nozzle around to the desired angle. -
Page 16: Operating Instructions
OPERATING INSTRUCTIONS Operating the Pump Do not operate the KMC Poultry House Washer Sprayer pump above 550 RPM. When the pump is operating, intermittenly check the pump oil level in the sight glass. !IMPORTANT! !IMPORTANT! SUDDENLY TURNS WHITE, STOP THE PUMP IMMEDIATELY. -
Page 17: Pump Control Schematics
Pump Control Schematics Pressure Release Lever (Open) Pressure Gauge Bypass Outlet Pressure Adjustment Knob Recirculation Control Valve (Closed) Suction Inlet Pressure Control Unit Spray Boom Control Spray Gun Control Valve (Closed) Valve (Closed) Pulsation Damper Valve Stem (charge to 100 psi) Suction Inlet Valve (Open Position) Must be Installed with Arrow... -
Page 18: Pump Discharge Controls
Pump Discharge Controls Three ball valves control the discharge of liquid to the rear spray boom, the spray guns, and the recirculating line. The ball valve that controls the discharge to the rear spray boom is located on the left side of the PTO spray pump housing and the ball valve that controls the discharge to the spray guns is located on the right side of the PTO spray pump housing. -
Page 19: Spraying/Washing Floor Or Ceiling
Spraying/Washing Floor or Ceiling Before operating the Floor/Ceiling nozzle, make sure the Spray Boom is setup for the desired operation of ceiling washing or floor spraying. See setup below to make adjustments before operation. Poultry House Fog Setup Poultry House Floor Setup Poultry House Ceiling Setup Once adjustments have been made, place the ball valve that controls the Floor/ Ceiling nozzle in the open position. -
Page 20: Spray Guns And Hose Reels
Spray Guns and Hose Reels To use the spray guns on the KMC Poultry House Washer Sprayer, engage the tractor PTO and bring the engine up to PTO working speed (540 RPM), then close the pressure release lever at the spray pump. Make sure the ball valve, at the spray pump, that controls the spray gun discharge is open. - Page 21 Optional Front High Capacity Hose Reel Optional Side High Capacity Hose Reel Front Hose Reel (Retractable) (Manual Crank) (Manual) w/ Driver Knockdown-Cool Cell Spray Gun Optional Side Hose Reel (Retractable) Optional Rear High Capacity Hose Reel Optional Rear Hose Reel (Retractable) (Manual Crank) To insure that the pre-set pressure on the spray system is maintained, it is reccommended that only (2) spray guns are operated at the same time.
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Page 22: Maintenance And Adjustments
MAINTENANCE AND ADJUSTMENT Pump Maintenance After a chemical and water mixture has been used with the KMC Poultry House Washer Sprayer, the pump should operated at working pressure with clean water for a few minutes. Afterwards, let the pump pressure drop to zero and operate the pump without liquids for two minutes. -
Page 23: Diaphragm Replacement
Diaphragm Replacement The pump diaphragms should be replaced after every 500 hours of use. When replacing the diaphragms, follow these steps referring to the illustration: Pump Head 1) Drain the oil from the pump by removing the cap from the oil site glass, removing the pump mount bolts and loosening the Piston Diaphragm necessary hoses. -
Page 24: Other Maintenance And Adjustment Items
Other Maintenance and Adjustment Items The environment that the KMC Poultry House Washer Sprayer is used in can be highly corrosive to steel components. Therefore, to protect painted surfaces, the washer sprayer should be washed off and cleaned after each use. Periodically clean and rinse out the inlet strainer and the nozzle tips. - Page 25 Spray Pump Ball Valves Spray Boom Ball Valve Block Periodically, adjustments have to be made to the onboard hose reels of the KMC Poultry House Washer Sprayer. Before making any adjustments, review the hose reel manufacturers operational manual to be made aware of any and all safety hazards that may accompany adjustments to the hose reels.
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Page 26: Lubrication
LUBRICATION It is very important to maintain the proper oil level in the pump crankcase. The oil level is checked via the site glass located on the top of the pump. The pump requires a SAE 30W non-detergent oil. The pump crankcase oil should be changed after every 500 hours of use or when the pump diaphragms are replaced. -
Page 27: Transportation
The PTO driveline should be greased as follows: Grease the universal joints and shield fitting after every 8 hours of use. Grease the locking collars and driveline tubes after every 20 hours of use. TRANSPORTATION Before towing the KMC Poultry House Washer Sprayer for extended distances, make the following preparations: Remove the PTO driveline, detaching it from the spray pump and securing it away from the towed machine. -
Page 28: Troubleshooting
TROUBLESHOOTING THINK SAFETY! REMEMBER PAGE 24... - Page 29 30 to 35 ft-lbs 14.5 ft-lbs 14.5 ft-lbs 18.5 ft-lbs 14.5 ft-lbs PAGE 25...
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Page 30: Specifications
SPECIFICATIONS Weight: 1100 lbs (Standard Machine) add 100 lbs per extra Hose Reel Kit (Max 2 extra) Width: 80”min/100”max at Spray Boom Height: 66”min/90”max at Ceiling Spray Nozzle Length: 12.5 ft with Spray Boom Tire Size: 11L x 15 (10 ply)---30 mph max. @ 44 psi cold inflation pressure Pump: PTO driven diaphragm produces a maximum pressure of 725 psi and a maximum flow rate of 39.5 gpm @ a maximum 540 rpm PTO speed. - Page 31 PAGE 27...
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Page 32: Standard Main Frame Assembly
STANDARD MAIN FRAME ASSEMBLY Parts List ITEM DESCRIPTION PART NUMBER FRAME, 4410 PHWS MAIN 44-080-026 HITCH, 3 BOLT 20K Ø1" PULL 44-157-00001 CAPSCREW, 5/8 X 4 1/2 NC G5 PLT 48-091075 LOCKWASHER, 5/8 PLT 66-010300 HEXNUT, 5/8 PLT 68-010300 HITCH PIN, 1 X 6 1/4 PLT... -
Page 33: Standard Spray Boom Assembly
LOCKWASHER, 1/2" REGULAR PLT 66-010250 HEXNUT, 1/2 PLT 68-010250 CAPSCREW, 5/16X5 NC HX HD GD 5 PLT 48-090075 LOCKNUT, 5/16 NC NYLON 72-010060 MANIFOLD ASSY, 4410 PHWS 44-081-016 PIN, 1/2" BENT HITCH 04-050-134 NOZZLE, 3/4" DOUBLE SWIVEL 44-060-004 TIP, S.S. SPRAY 44-060-083... -
Page 34: Spray Boom Manifold Assembly
SPRAY BOOM MANIFOLD ASSEMBLY (44-081-016) Parts List ITEM DESCRIPTION PART NUMBER MANIFOLD, ALUMINUM 44-161-00000 VALVE, 3/8" BRASS BALL 44-060-011 VALVE, 3/4" BRASS BALL 44-060-331 ADAPTER, 12MP-12MP 33-059-076 ADAPTER, 12MP-12FP-45 ELBOW 44-059-029 ADAPTER, 6MP-6MP 44-159-00002 PAGE 30... -
Page 35: John Blue Spray Pump Assembly
JOHN BLUE SPRAY PUMP ASSEMBLY (44-081-014) Parts List ITEM DESCRIPTION PART NUMBER PUMP, DIAPHRAGM '19 DP-407.2 44-060-327 ADAPTER, 12FP-8FPX-90 44-059-052 UNIT, PUMP CONTROL 44-060-015 PLUG, 3/8" GALV. 44-059-006 CAPSCREW, 1/4 X 3/4 NC G5 PLT 48-090010 HEXNUT, 1/4 PLT 68-010050 PAGE 31... -
Page 36: Dp-407.2 High Pressure Diaphragm Pump--John Blue
DP-407.2 HIGH PRESSURE DIAPHRAGM PUMP--JOHN BLUE Flow Control (44-060-327) (44-060-015) Assemble 51,52,60,61 and Flow Control (44-060-015) with Locktite thread locker or equal. VALVE KIT(44-060-082) *PUMP REPAIR KIT(44-060-328) PAGE 32... - Page 37 PAGE 33...
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Page 38: Sc-1480-3 Spray Control Valve--John Blue
SC-1480-3 SPRAY CONTROL VALVE--JOHN BLUE (44-060-015) PAGE 34... - Page 39 PAGE 35...
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Page 40: Standard Machine Plumbing
CLAMP, 1/2" X 1-9/16"-2-1/2" HOSE 44-060-009 CLAMP, 1/2" X 7/16"-1" HOSE 20-050-003 44-060-333 NIPPLE, 1-1/4" NPT X 1-1/2" NYLON 44-060-344 NIPPLE, 3/4 NPT X 1/2" BARB NYLON ELBOW, 1-1/2" HOSE BARB POLY 44-060-334 STRAINER/VALVE ASSY, 4410 PHWS 44-081-015 PAGE 36... -
Page 41: Strainer/Valve Assembly
STRAINER/VALVE ASSEMBLY (44-081-015) Parts List ITEM DESCRIPTION PART NUMBER STRAINER, 1-1/2" LINE 44-060-002 VALVE, 1-1/2" BALL 44-060-003 TEE, 1 1/2 GALV 44-050-013 NIPPLE, 1 1/2"X 3" GALV 44-050-014 NIPPLE, 1 1/2" NYLON HOSE 44-060-005 FEMALE COUPLER/MALE THD 44-060-270 PLUG, 1 1/2" 44-060-269 PAGE 37... -
Page 42: 500 Gallon Offset Tank Assembly
STRAP, TANK HOLD DOWN 44-080-016 SCREW, 3/8X4 NC CARR GD 5 PLT 52-050104 FLATWASHER, 5/16" STD PLT 62-010050 LOCKNUT, 3/8 NYLON INSERT HVY PLT 72-010051 DECAL, 4410 PHWS 44-050-025 DECAL, 4 X 14 KMC 16-050-035 FITTING, 3/4" DT 20-060-034 FITTING, 1-1/4" ANTI-VORTEX 20-060-035 KIT, 16"... -
Page 43: Lighting, Markings & Operation
*Replacement cross & bearing kit for Item #1 is 44-055-029 for Comer Drivelines and 44-055-003 for Bondioli Drivelines. Qty. of (2) needed. Parts List ITEM DESCRIPTION PART NUMBER DRIVELINE, 4410 1 3/8-6 540 RPM 44-055-028 EMBLEM, SMV 03-050-068 MOUNT, PHWS SMV 44-027-030 U-BOLT, WHEEL POST 03-050-001 LOCKWASHER, 1/2"... -
Page 44: Hose Reel Kits
FRONT REEL ASSEMBLY (STANDARD/OPTIONAL) Parts List ITEM DESCRIPTION PART NUMBER HOSE REEL, 1/2" 50FT RETRACT 44-059-035 HOSE, CH30-050YW-8MPX-8FPX-600" 44-059-045 BUMPER, 1/2" RETRACTABLE HOSE 44-059-042 GUN, SPRAY 44-060-001 HOSE REEL, 1/2" 125FT MANUAL 44-059-049 HOSE, CH30-050YW-8MPX-8FPX-1500" 44-059-050 GUN,TURBO 400 ADJ SPRAY 44-060-345 CAPSCREW, 3/8 X 1 1/2 GD 5 48-090170... -
Page 45: Side Optional Reel Kit (Manual/Retractable)
SIDE OPTIONAL REEL KIT (MANUAL/RETRACTABLE) Left Side Optional Reel Kit shown Parts List ITEM DESCRIPTION PART NUMBER HOSE REEL, 1/2" 50FT RETRACT 44-059-035 44-059-045 HOSE, CH30-050YW-8MPX-8FPX-600" BUMPER, 1/2" RETRACTABLE HOSE 44-059-042 HOSE REEL, 1/2" 125FT MANUAL 44-059-049 HOSE, CH30-050YW-8MPX-8FPX-1500" 44-059-050 CAPSCREW, 3/8 X 1 1/2 GD 5 48-090170 FLATWASHER, 3/8"... -
Page 46: Rear Optional Reel Kit (Manual/Retractable)
REAR OPTIONAL REEL KIT (MANUAL/RETRACTABLE) Parts List ITEM DESCRIPTION PART NUMBER HOSE REEL, 1/2" 50FT RETRACT 44-059-035 HOSE, CH30-050YW-8MPX-8FPX-600" 44-059-045 BUMPER, 1/2" RETRACTABLE HOSE 44-059-042 HOSE REEL, 1/2" 125FT MANUAL 44-059-049 HOSE, CH30-050YW-8MPX-8FPX-1500" 44-059-050 CAPSCREW, 3/8 X 1 1/2 GD 5 48-090170 FLATWASHER, 3/8"... -
Page 47: Handheld Spraygun Breakdowns
3381-0013 (7”)TURBO 400 ADJUSTABLE SPRAYGUN--HYPRO (44-060-345) Item #1 comes standard as a 3.0mm nozzle, (Hypro # 3385-3000). 9920-7602-1 9920-231310-8 9920-231603-36 9920-261703-55 PAGE 43... -
Page 48: 3381-0011 (21") High Pressure Adjustable--Hypro
3381-0011 (21”)HIGH PRESSURE ADJUSTABLE SPRAYGUN--HYPRO (44-060-001) PAGE 44... - Page 49 These Items make-up the Spray Gun Repair Kit (44-060-152) The Spray Nozzle, (#34), comes standard as 4.0mm in size. For max knockdown power, it should be replaced with a 4.5mm nozzle. (Hypro #3385-4500) PAGE 45...
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Page 50: Manual/Retractable Hose Reel Breakdowns
MPL-N-450 RETRACTABLE HOSE REEL--COX REELS (44-059-035) PAGE 46... - Page 51 PAGE 47...
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Page 52: 117-4-225 Manual Crank Hose Reel--Cox Reels
117-4-225 MANUAL CRANK HOSE REEL--COX REELS (44-059-049) PAGE 48... - Page 53 PAGE 49...
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Page 54: Q888 Hub & Spindle Breakdown
Q888 HUB & SPINDLE (02-058-040) PAGE 50... -
Page 55: User Notes
NOTES PAGE 51... - Page 56 Telephone: (229) 382-9393 80 Vernon Drive, Tifton, GA Toll Free: 1-800-444-5449 31794 Fax: (229) 382-5259 P.O. Box 1467, Tifton, GA 31793 Email Address: info@kelleymfg.com...
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