Sealey PS982 Instructions

1. INTRODUCTION
1.1. INTRODUCTION
PS982 consists of a set of gear pullers and a forged steel bearing
separator, all operated by a 10 ton hydraulic ram. The ram is also
compatible with sets PS981 and PS983.
2. CONTENTS & PARTS
Item Part No. Description
1 PS982/8004 Leg, 100mm, 3 off
2 PS982/8006 Leg, 150mm, 3 off
3 PS982/8008 Leg, 200mm, 3 off
4 PS982/9016 Rod, Main, 2 off
5 PS982/9017 Rod, Extension, 2 off
6 PS982/8011 Ring, Ram
7 PS982/8014 Rod, Ram Extension, 50mm
8 PS982/8015 Rod, Ram Extension, 100mm
9 PS982/8013 Centre Adaptor, 1¼"
10 PS990 Ram, Hydraulic, 10 ton
11 PS982/9013 Head, Triple
12 PS982/8012 Head, Twin
13 PS988 Separator, 105mm
14 PS982/9014 Beam
PS982/OIL 15grms of oil for a single refill (not supplied)
PS982/8002 Repair Kit for PS990 Ram (not supplied)
3. SAFETY INSTRUCTIONS
WARNING! Ensure all Health and Safety, local authority, and

general workshop practice regulations are strictly adhered to when
using tools.
DO NOT use tools if damaged or worn.

Maintain the tools in good and clean condition for best and safest

performance.
Ensure all threads are clean and well lubricated.

Always check that puller is correctly assembled and is square with

the workpiece.
If vehicle is raised, ensure it is adequately supported with axle

stands, ramps, etc. as appropriate.
Wear suitable clothing to avoid snagging. Do not wear jewellery.

Tie back long hair.
Wear approved eye protection. A full range of personal safety

equipment is available from your Sealey dealer.
Where possible shield workpiece with canvas or similar to provide

protection against failed parts.
DO NOT heat puller jaws when heating a gear or bearing as this will

affect the temper and, therefore, the strength of the material.
DO NOT use any tool or lever to turn the ram tommy bar, use

hand effort only.
DO NOT hit workpiece, or ram, with a hammer if workpiece has not

moved with maximum puller force applied. Use a larger capacity puller.
Account for all tools and parts being used and do not leave them in

or on the vehicle.
IMPORTANT: Always refer to the vehicle manufacturer's service
instructions, or proprietary manual, to establish the correct procedure
and data. These instructions for use are provided as a guide only.
INSTRUCTIONS FOR:
HYDRAULIC PULLER SET
MODEL NO:
4. INSTRUCTIONS FOR USE

4.1.
4.2.
REPAIR
KIT
4.3.
4.4.
4.5.
IMPORTANT: The maximum safe load
for the puller can be achieved by hand
effort alone. The use of tools or levers
on the tommy bar to increase the load
will damage the puller and may result
PARTS LIST
in injury. Such misuse will also invalidate
Issue Date:- 03/02/09
the warranty.
Issue No.:- 4
If the workpiece does not move, with maximum puller force applied, DO
NOT hit it, or the puller, in an attempt to jar it free. Damage to puller/
workpiece and personal injury may result. Use a larger capacity puller.
PS982
WARNING! Ensure that you read, understand and apply the
safety instructions in Section 3.
Confirm that the workpiece is retained by interference fit
(parallel or taper) only.
Assemble the appropriate puller, see fig.1, and adjust T-handle
(Fig. 2.A) so that tommy bar (fig.2.B) is approximately 80mm
(3") above top of ram, see fig.2.
Fit the puller claws behind the workpiece and then screw ram body
down, with centre adaptor (item 10) over piston end, until centre
adaptor point locates in end of shaft from which workpiece is to
be pulled. If necessary use ram extension(s) (items 8 & 9) to
achieve this.
Turn T-handle clockwise, by hand only, to pull workpiece from shaft.
Do not screw T-handle in further than 25mm (1") from end of the
ram (see fig.2). If workpiece requires additional movement
then unscrew T-handle to 80mm from end of ram, screw ram
body down so that centre adaptor again contacts shaft
and then continue to draw
workpiece up shaft.
fig.2
fig.1
PS982 - 4 - 12/05/05