Related Manuals for Toro 76601
Summary of Contents for Toro 76601
- Page 1 Form No. 3453-954 Rev A 60in TITAN ® MAX Riding Mower Model No. 76601—Serial No. 400000000 and Up Model No. 76602—Serial No. 400000000 and Up *3453-954* Register at www.Toro.com. Original Instructions (EN)
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Page 2: Figure 1
Authorized Service requirements, the actual engine torque on this class Dealer or Toro Customer Service and have the model of mower will be significantly lower. Please refer to and serial numbers of your product ready. -
Page 3: Table Of Contents
Greasing the Machine........33 Engine Maintenance ........... 34 Engine Safety ........... 34 sa-black Servicing the Air Cleaner ........34 Figure 2 Servicing the Engine Oil........35 Servicing the Spark Plug........38 1. Safety-alert symbol Fuel System Maintenance ........39 Replacing the In-Line Fuel Filter ....... 39 This manual uses 2 other words to highlight Servicing the Fuel Tank........ -
Page 4: Safety
Safety This machine has been designed in accordance with ANSI B71.1-2017. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury or death. • Read and understand the contents of this Operator’s Manual before starting the engine. -
Page 5: Slope Indicator
Slope Indicator g011841 Figure 3 You may copy this page for personal use. 1. The maximum slope you can operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decaloemmarkt Manufacturer's Mark 1. This mark indicates that the blade is identified as a part from the original machine manufacturer. - Page 7 decal115-9625 115-9625 1. Parking 2. Parking brake—engaged brake—disengaged decal117-1194 117-1194 1. Belt routing 2. Engine decal133-8062 133-8062 decal116-5610 116-5610 1. Hour meter 4. Neutral 2. Power take-off (PTO) 5. Operator presence switch 3. Parking brake 6. Battery decal126-4363 126-4363 1. Cutting/dismemberment hazard, fan and entanglement hazard, belt.
- Page 8 decal130-0765 130-0765 1. Read the Operator's Remove the key before Manual. performing maintenance. 2. Height-of-cut selection decal126-4784 126-4784 1. Height of cut decal132-0872 132-0872 1. Thrown object 3. Severing hazard of hand hazard—keep bystanders or foot—keep away from away from the machine. moving parts.
- Page 9 Decal 137-9240 is for machines not equipped with the optional work lights. decaltransportlock Transport Lock 1. Height of cut 2. Pull up to unlock the transport lock. decal137-9240 137-9240 1. Choke 3. Fast 2. Work light 4. Slow Decal 145-4618 is for machines equipped with work lights.
- Page 10 decal126-6183 126-6183 1. Traction control 4. Neutral 2. Fast 5. Reverse 3. Slow decal126-8383 126-8383 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
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Page 11: Product Overview
Figure 5 1. Key switch 5. Choke control 2. Blade-control switch 6. Light switch (standard on (power takeoff) Model 76602; optional kit on Model 76601) g368672 3. Hour meter 7. Position for optional power Figure 4 point 4. Throttle control 1. - Page 12 Light Switch Motion-Control Levers Applicable Models Only Use the motion-control levers to drive the machine forward, reverse, and turn either direction (Figure Press the light switch forward to turn on the work lights (Figure Neutral-Lock Position Press the light switch rearward to turn off the work lights.
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Page 13: Specifications
To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. Replacement parts and accessories made by other manufacturers could be dangerous, and such use could void the... -
Page 14: Before Operation
Fuel Safety Operation • Fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and Note: Determine the left and right sides of the others and can damage property. machine from the normal operating position. –... -
Page 15: Adding Fuel
Adding Fuel Recommended Fuel Type Unleaded gasoline Minimum octane rating 87 (US) or 91 (research octane; outside the US) Ethanol No more than 10% by volume Methanol None MTBE (methyl tertiary butyl Less than 15% by volume ether) Do not add to the fuel Use only clean, fresh (no more than 30 days old), fuel from a reputable source. -
Page 16: Using The Rollover-Protection System
Using the Rollover-Protection System (ROPS) WARNING To avoid injury or death from rollover, keep the roll bar in the fully raised, locked position and use the seat belt. Ensure that the seat is secured to the machine. g004954 Figure 8 1. -
Page 17: Using The Safety-Interlock System
Using the Safety-Interlock Test the safety-interlock system before you use the machine each time. If the safety system does not System operate as described below, have an Authorized Service Dealer repair the safety system immediately. Sit on the seat, engage the parking brake, and WARNING move the blade-control switch (PTO) to the O If the safety-interlock switches are... -
Page 18: Positioning The Seat
• Use only accessories and attachments approved • Use your full attention while operating the by Toro. machine. Do not engage in any activity that • This machine produces sound levels in excess causes distractions; otherwise, injury or property of 85 dBA at the operator’s ear and can cause... - Page 19 • Be aware of the mower discharge path and direct distance (twice the width of the machine) between the discharge away from others. Avoid discharging the machine and any hazard. Use a walk-behind material against a wall or obstruction because the machine or a hand trimmer to mow the grass in material may ricochet back toward you.
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Page 20: Entering The Operator's Position
Lower the roll bar only when absolutely necessary; raise it as soon as clearance permits. • In the event of a rollover, take the machine to an Authorized Service Dealer to inspect the ROPS. • Use only Toro approved accessories and attachments for the ROPS. -
Page 21: Operating The Parking Brake
Operating the Parking Operating the Mower Brake Blade-Control Switch (PTO) The blade-control switch (PTO) starts and stops the Always engage the parking brake when you stop the mower blades and any powered attachments. machine or leave it unattended. Engaging the Blade-Control Engaging the Parking Brake Switch (PTO) Park the machine on a level surface. -
Page 22: Operating The Choke
Operating the Choke Starting the Engine Use the choke to start a cold engine. Note: A warm or hot engine may not require choking. Pull up the choke knob to engage the choke Important: Do not engage the starter for more before using the key switch (Figure 20). -
Page 23: Shutting Off The Engine
Shutting Off the Engine Using the Motion-Control Levers CAUTION Children or bystanders may be injured if they move or attempt to operate the machine while it is unattended. Always remove the key and engage the parking brake when leaving the machine unattended. -
Page 24: Driving The Machine
Driving the Machine The drive wheels turn independently, powered by hydraulic motors on each axle. You can turn 1 side in reverse while you turn the other forward, causing the machine to spin rather than turn. This greatly improves the machine maneuverability but may require some time for you to adapt to how it moves. -
Page 25: Using The Side Discharge
Using the Side Discharge The mower has a hinged grass deflector that disperses clippings to the side and down toward the turf. DANGER Without a grass deflector, discharge cover, or a complete grass-catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. -
Page 26: Adjusting The Anti-Scalp Rollers
Adjusting the Anti-Scalp Select a hole in the height-of-cut bracket corresponding to the height-of-cut desired, and Rollers insert the pin (Figure 27). Push on the deck lift, pull up on the transport Whenever you change the height of cut, adjust the lock knob, and slowly lower the mower deck. -
Page 27: Operating Tips
Cutting more than that is not recommended unless damaged or worn, replace it immediately with a grass is sparse, or it is late fall when grass grows genuine Toro replacement blade. Refer to Servicing more slowly. the Cutting Blades (page 52). -
Page 28: After Operation
Using the Fuel-Shutoff After Operation Valve After Operation Safety Close the fuel-shutoff valve for transport, maintenance, and storage (Figure 29). General Safety Ensure that the fuel-shutoff valve is open when starting the engine. • Engage the parking brake, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operator’s position. -
Page 29: Using The Drive-Wheel Release Valves
Using the Drive-Wheel Release Valves WARNING Hands may become entangled in the rotating drive components below the engine deck, which could result in serious injury. Shut off the engine, remove the key, and allow all moving parts to stop before accessing the drive-wheel release valves. -
Page 30: Transporting The Machine
Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Use a full-width ramp. Ensure that the trailer or truck has all the necessary brakes, lighting, and marking as required by law. Please carefully read all the safety instructions. Knowing this information could help you or bystanders avoid injury. - Page 31 If using a trailer, connect it to the towing vehicle Drive the machine forward down the ramp and connect the safety chains. (Figure 32). If applicable, connect the trailer brakes and lights. Lower the ramp, ensuring that the angle between the ramp and the ground does not exceed 15 degrees (Figure 31).
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Page 32: Maintenance
Keep your hands and feet away from moving • To ensure optimum performance, use only parts or hot surfaces. If possible, do not make genuine Toro replacement parts and accessories. adjustments with the engine running. Replacement parts and accessories made by •... -
Page 33: Lubrication
• Check the parking brake adjustment. Every 500 hours • After the initial change—change the hydraulic-system filters and fluid when using Toro® HYPR-OIL™ 500 fluid. (Change it more often under dirty or dusty conditions) • Check the battery charge. Monthly •... -
Page 34: Engine Maintenance
Engine Maintenance Engine Safety • Keep your hands, feet, face, other body parts, and clothing away from the muffler and other hot surfaces. Allow engine components to cool before performing maintenance. • Do not change the engine governor speed or overspeed the engine. -
Page 35: Servicing The Engine Oil
Servicing the Paper Air-Cleaner Servicing the Engine Oil Element Engine-Oil Specifications Service Interval: Every 100 hours or yearly, whichever comes first—Replace the Oil Type: Detergent oil (including synthetic) of API paper air-cleaner element (more service SJ or higher often in dirty or dusty conditions). Crankcase Capacity: 1.9 L (64 fl oz) with oil filter Clean the paper element by tapping it gently to remove dust. - Page 36 g225280 Figure 39 g365791 Figure 38 Change the engine-oil filter (Figure 40). Note: Ensure that the oil-filter gasket touches Changing the Engine Oil and Oil the engine and then turn the filter an extra 3/4 turn. Filter Service Interval: Every 100 hours or yearly, whichever comes first—Change the engine oil and oil filter (more often in dirty or dusty conditions).
- Page 37 g365790 Figure 41 Dispose of the used oil at a recycling center. g027477 Figure 40 Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 41).
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Page 38: Servicing The Spark Plug
Servicing the Spark Plug Service Interval: Every 100 hours or yearly, whichever comes first—Check the spark plugs. Every 500 hours—Replace the spark plugs and set the gap. Ensure that the air gap between the center and side g206628 Figure 43 electrodes is correct before installing the spark plug. -
Page 39: Fuel System Maintenance
Fuel System Maintenance DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or g305646 explosion from fuel can burn you and others and can damage property. Refer to Fuel Safety (page 14) for a complete list of fuel related precautions. Replacing the In-Line Fuel Filter Service Interval: Every 100 hours—Replace the... -
Page 40: Electrical System Maintenance
Electrical System Remove the battery as shown in Figure Maintenance Electrical System Safety • Disconnect the cable from the negative terminal of the battery before repairing the machine. • Charge the battery in an open, well-ventilated area, away from sparks and flames. Unplug the charger before connecting or disconnecting the battery. -
Page 41: Servicing The Fuses
Charging the Battery Installing the Battery Position the battery in the tray with the terminal WARNING posts opposite from the hydraulic tank (Figure 46). Charging the battery produces gasses that can explode. Install the positive (red) battery cable to the positive (+) battery terminal. -
Page 42: Drive System Maintenance
Drive System Maintenance Checking the Seat Belt Service Interval: Before each use or daily Inspect the seat belt for wear, cuts, and proper operation of the retractor and buckle. Replace the seat belt if it is damaged. Adjusting the Tracking Disengage the blade-control switch (PTO). -
Page 43: Checking The Tire Pressure
Checking the Tire Pressure Cooling System Maintenance Service Interval: Every 50 hours/Monthly (whichever comes first) Maintain the air pressure in the front and rear tires Cleaning the Engine Screen at 90 kPa (13 psi). Uneven tire pressure can cause uneven cut. Check the tires when they are cold to get Service Interval: Before each use or daily the most accurate pressure reading. -
Page 44: Brake Maintenance
Brake Maintenance Adjusting the Parking Brake Service Interval: Every 500 hours Note: Perform this procedure whenever you remove or replace a brake component. Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait g036752 for all moving parts to stop before leaving the... -
Page 45: Belt Maintenance
Belt Maintenance Rotate the brake-linkage shaft until the end aligns with the hole in the lever. • Shorten the linkage by turning it clockwise. Inspecting the Belts • Lengthen the linkage by turning it counterclockwise. Service Interval: Every 50 hours Insert the brake-linkage shaft into the Replace the belt if it is worn. -
Page 46: Replacing The Hydraulic Pump-Drive Belt
Route the new belt around the engine pulley and mower pulleys (Figure 55). Using a spring-removal tool (Toro Part No. 92-5771), install the idler spring over the deck hook and place tension on the idler pulley and the mower belt (Figure 55). -
Page 47: Controls System Maintenance
Controls System Maintenance Adjusting the Control-Handle Position If the ends of the levers hit against each other, refer to Adjusting the Motion-Control Linkage (page 48). Adjusting the Height You can adjust the motion control levers higher or lower for maximum comfort. g036859 Figure 57 Park the machine on a level surface, disengage... -
Page 48: Adjusting The Motion-Control Linkage
Adjusting the Tilt Adjusting the Park the machine on a level surface, disengage Motion-Control Linkage the blade-control switch (PTO), and engage the parking brake. Located on either side of the machine, below the seat, are the pump-control linkages. Rotating the end nut Shut off the engine, remove the key, and wait with a 1/2-inch deep socket wrench allows fine tuning for all moving parts to stop before leaving the... -
Page 49: Hydraulic System Maintenance
Hydraulic Fluid g036753 Figure 60 Specifications 1. Nut 4. Return-to-neutral plate 2. Stationary plate 5. Tabs touching return to Hydraulic Fluid Type: Toro ® HYPR-OIL ™ neutral plate hydraulic fluid or Mobil 1 15W-50 oil. 3. Control plate Important: Use the specified fluid. Other fluids could damage the hydraulic system. -
Page 50: Checking The Hydraulic Fluid Level
Carefully clean the area around the filters. Every 500 hours—After the initial change—change the hydraulic-system Important: Do not allow dirt to enter the filters and fluid when using Toro ® HYPR-OIL ™ hydraulic system, or contamination may 500 fluid. (Change it more often under dirty or occur. - Page 51 Installing the Hydraulic-System Filters Apply a thin coat of hydraulic fluid on the surface of the rubber seal of each filter. Turn the filter clockwise until the rubber seal contacts the filter adapter, then tighten the filter an additional 3/4 to 1 full turn. Repeat for the opposite filter.
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Page 52: Bleeding The Hydraulic System
Bleeding the Hydraulic Mower Deck System Maintenance Raise the rear of machine and support it with jack stands (or equivalent support) just high Blade Safety enough to allow the drive wheels to turn freely. • Inspect the blades periodically for wear or damage. •... - Page 53 g006530 Figure 65 1. Cutting edge 3. Wear/slot forming g014973 Figure 67 2. Curved area 4. Crack 1. Blade (in position for measuring) 2. Level surface Checking for Bent Blades 3. Measured distance between blade and the surface (A) Note: The machine must be on a level surface for Rotate the same blade 180 degrees so that the following procedure.
- Page 54 g014973 Figure 69 1. Opposite blade edge (in position for measuring) 2. Level surface 3. Second measured distance between blade and surface (B) g017443 If the difference between A and B is greater Figure 70 than 3 mm (1/8 inch), replace the blade with a new blade;...
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Page 55: Adjusting The Side-To-Side Leveling And The Blade Slope
Position the mower deck in the transport-lock position. Carefully rotate the blades from side to side. Measure between the blade tip and the flat g000553 Figure 72 surface (Figure 73). If both measurements are not within 5 mm (3/16 inch), adjust the leveling; 1. - Page 56 skirt; 1 on each side of the cutting deck (Figure 75). Set the height-of-cut lever to the 3 inch (76 mm) position. Place 2 blocks under each side of the front edge of the deck, but not under the anti-scalp roller brackets or welds.
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Page 57: Removing The Mower Deck
Removing the Mower Deck Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and disconnect the spark-plug wires from the spark plugs. Lower the mower to the 76 mm (3 inches) height-of-cut position. -
Page 58: Replacing The Grass Deflector
Replacing the Grass Position the new discharge deflector with the bracket ends between the welded brackets on Deflector the deck as shown in Figure Install the spring onto the straight end of the rod. Service Interval: Before each use or daily—Inspect the grass deflector for damage. -
Page 59: Cleaning
Cleaning Cleaning under the Mower Deck Service Interval: After each use Park the machine on a level surface, disengage the blade-control switch (PTO), and engage the parking brake. Shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position. -
Page 60: Storage
Storage Check the condition of the blades; refer to Servicing the Cutting Blades (page 52). Prepare the machine for storage when non-use Storage Safety occurs over 30 days. Prepare the machine for storage as follows: • Shut off the engine, remove the key, and wait for all moving parts to stop before you leave the Add a petroleum-based operator’s position. -
Page 61: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The engine overheats. 1. The engine load is excessive. 1. Reduce the ground speed. 2. The oil level in the crankcase is low. 2. Add oil to the crankcase. 3. The cooling fins and air passages 3. - Page 62 Problem Possible Cause Corrective Action The machine does not drive. 1. The bypass valves are not closed tight. 1. Tighten the bypass valves. 2. The pump belt is worn, loose, or 2. Change the belt. broken. 3. The pump belt is off a pulley. 3.
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Page 63: Schematics
Schematics g351785 Electrical Schematic (Rev. A) - Page 64 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.