Kenmore 415.162110 Assembly Instructions Manual
Kenmore 415.162110 Assembly Instructions Manual

Kenmore 415.162110 Assembly Instructions Manual

Liquid propane gas grill
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Assembly Instructions/Use and Care Manual
Liquid Propane Gas Grill
Model No. 415.162110
This Grill Is For
Outdoor Use Only
WARNING
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
• Combustion by-products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2005 Sears, Roebuck and Co., All Rights Reserved
CAUTION
NO TOOLS
ASSEMBLY
• Parts
• Assembly
• Safety Rules
Assembly Questions?
Call 1-800-241-7548
Parts Ordering:
Call 1-800-4-MY-HOME
To Installer/Assembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
• Use and Care
• Troubleshooting
• Español, p. 33
®
Printed in USA

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Summary of Contents for Kenmore 415.162110

  • Page 1 NO TOOLS Assembly Instructions/Use and Care Manual Liquid Propane Gas Grill Model No. 415.162110 ASSEMBLY This Grill Is For Outdoor Use Only WARNING • Read this manual before cooking on grill. Failure to follow all manufacturer’s instructions could result in fire or explosion which could cause property damage, personal injury or death.
  • Page 2: For Your Safety

    Safety Symbols WARNING The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual. FOR YOUR SAFETY 1. Do not store or use gasoline or other DANGER flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 3: Table Of Contents

    Kenmore Grill Warranty ....... 3 Additional Limited Warranty on Specific Grill Parts Parts List.
  • Page 4: Parts List

    PARTS LIST – Model No. 415.162110 Description Part # Description Part # Right Leg Assembly w/ Match Holder . 7000630 Control Panel ....7000648 Left Leg Assembly.
  • Page 5: Parts Diagram

    PARTS DIAGRAM – Model No. 415.162110 463351505 • 5...
  • Page 6: Assembly

    ASSEMBLY – Model No. 415.162090 Use included Phillips head screwdriver to assemble your grill. Size and type of hardware used in assembly of your grill may vary, but will not affect grill integrity, performance or assembly. “NEW” T. L. M. - Torque Locking Method Thru Part Screw + Thru Part + Formed Lock = Solid Lock Cart Structure...
  • Page 7 Leg Extenders, Axle Rods, Wheels and Tank Thumbscrew “ Turn cart upside down. ‘ Insert leg extenders. Check to make sure leg extender is all the way into the leg. “ Qty: 1 Attach u-nut (8) to tab. See enlargement of u-nut for correct position. Not to scale “...
  • Page 8 Rail Assembly ‘ Overlap rails (all identical) and hook tabs into slots. Pull rails to latch. “ Attach one screw (4) in center of each rail. “ Attach rail to legs with two screws in each corner. HINT: Qty:10 Firmly push rail down into leg notches. Attach lower screw first. Rail 8 •...
  • Page 9 Front Panel ‘ Place push pins (6) halfway into bottom of front panel. “ Rotate front panel up, insert push pins. ‘ Push bottom push pins in all the way. Qty: 4 Pu sh Pi ns (6 ) Push Pins (6) Front Panel Front Panel 463351505 •...
  • Page 10 Grill Bottom Assembly ‘ Angle grill bottom assembly around and under the rails. CAUTION: Be careful not to dislodge burner tubes. “ Make sure ribs on each side of bottom casting are nestled into notches on casting seat. “ Attach four screws (17) inside grill bottom and into casting seat. Qty: 4 Grill Bottom Burner Tube...
  • Page 11 Electrode with Wing Nut or Nut ‘ Inside bottom casting insert electrode and attach with wing nut or nut. View of electrode attached and aligned with a porthole in the burner. Wing Nut Or Nut Finger tighten only Front Electrode 463351505 •...
  • Page 12 Console Assembly ‘ Loosen long wire and place behind front panel. Do not connect at this time. ‘ Hold control panel close to bottom casting. Attach short ignitor wire to electrode. “ Position valves into burner tubes (see burner-valve view). Rotate control panel up and rest flange over rail.
  • Page 13 Shelf ‘ Slide shelf onto rails until it snaps into place. Slots Tab fully secured Shelf 463351505 • 13...
  • Page 14 Sideburner Assembly ‘ Slide sideburner shelf onto rails. Attach with four screws (4). ‘ Insert sideburner into sideburner shelf and onto sideburner valve. Make sure valve fits into sideburner tube. Attach one wing nut (34) to sideburner. Qty: 4 Sideburner Shelf Qty: 1 Sideburner Sideburner tube and valve properly engaged.
  • Page 15 Sideburner Grate and Fascia ‘ Place sideburner grate onto sideburner assembly. ‘ Snap fascia into two slots on sideburner assembly. Fasten with one screw (4) into second hole through control panel and leg. ‘ Fasten screw (36) into sideburner valve bracket as shown A. ‘...
  • Page 16 Top Casting, Handle, Control Knobs, Condiment Basket and Vaporizer Tents ‘ Attach top casting with shoulder bolts (40). “ Attach handle with wing nuts (34). “ Push control knobs onto valve stems. “ Insert tabs on condiment basket into holes in front panel. Fasten with a push pin (6).
  • Page 17 Cooking Grids and Swing Away ‘ Place cooking grids onto grid rests. ‘ Insert pivot wire into holes in sides of grill lid. ‘ Insert leg wire into holes in sides of grill bottom. Pivot Wire Cooking Grid Leg Wire LP Tank ‘...
  • Page 18 Grease Tray and Grease Pan CAUTION ‘ Slide grease tray into slots on grill bottom. “ Slide grease pan into slots on bottom of grease tray. Failure to install the grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage.
  • Page 19: Use And Care

    LP Tank USE AND CARE • The LP tank used with your grill must meet the following requirements: DANGER • Use LP tanks only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.
  • Page 20 LP Tank Exchange Connecting Regulator To The LP Tank • Many retailers that sell grills offer you the option of replacing LP tank must be properly secured onto grill. (Refer to your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, Turn all control knobs to the OFF position.
  • Page 21 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. Be sure regulator is tightly connected to LP tank. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound , turn gas off immediately.
  • Page 22 Safety Tips WARNING Before opening LP tank valve, check the coupling nut for tightness. For Safe Use Of Your Grill And To Avoid Serious When grill is not in use, turn off all control knobs and LP tank Injury: valve. •...
  • Page 23 Match-Lighting CAUTION s Do not lean over grill while lighting. 1. Open lid. Turn on gas at LP tank. • Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons. Match holder is on the right rear leg. Attach match to match holder, light match.
  • Page 24 Turning Grill Off Repainting Your Grill • Turn all knobs to position. Turn LP tank off by turning • After extended use and exposure to weather, paint on grill may OPD hand wheel clockwise to a full stop. deteriorate or become spotted. Although this detracts from grill's appearance, it will not impair its performance.
  • Page 25 Cleaning The Burner Assembly Pal Nuts Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting the grill. Carry-Over Tube Turn gas off at control knobs and LP tank. Burner Remove cooking grids and vaporizer tents. Remove two pal nuts, carry-over tube and burners.
  • Page 26 Storing Your Grill • Clean cooking grates. • Store in dry location. • When LP tank is connected to grill, store outdoors in well- ventilated space and out of reach of children. • Cover grill if stored outdoors. • Store grill indoors ONLY if LP tank is turned off and disconnected, removed from grill and stored outdoors.
  • Page 27: Cooking Table

    Cooking Table Cooking times and temperatures may vary according to specific recipes, cooking conditions or barbecue equipment used. Take these factors into consideration to insure best results. If you use the indirect cooking method (indirect cooking is lighting only one burner and placing food on opposite side of cooking grate), allow more grilling time.
  • Page 28: Troubleshooting

    Troubleshooting Emergencies Possible Cause Prevention/Solution Gas leaking from • Old hose, cut in hose. • Turn off gas at LP tank. If hose is cut or cracked, replace cracked/cut/burned valve/hose/regulator. If burned, discontinue use of product until a gas hose. service technician/plumber has investigated cause and correction is made.
  • Page 29 Troubleshooting ( continued Problem Possible Cause Prevention/Solution Burner(s) will not light • Push-button sticks at bottom.. • Replace ignitor. using ignitor. • Sparking between ignitor and electrode. • Inspect wire insulation and proper connection. Replace wires if insulation is broken. Burner(s) will not •...
  • Page 30 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I • Battery not installed • Check battery orientation. No sparks appear at • Install battery (make sure that “–” and “+” properly. any electrodes when connectors are oriented correctly, with “–” end up ignition button is and “+”...

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