Page 1 Powerware 9390 UPS ® 100–160 kVA Installation and Operation Manual...
Page 2 Powerware, X-Slot, and ABM are registered trademarks and ConnectUPS is a trademark of Eaton Electrical Inc. Modbus is a registered trademark of Modicon. IBM and AS/400 are registered trademarks of International Business Machines Corp.
Page 3: Table Of Contents
......... 3-14 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com...
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Page 8 Table of Contents This page intentionally left blank. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 9 Figure 9-23. Maximum Current Log Screen (Individual Phase Measurement) ....9-21 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 10 ..........13-5 viii EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 11: Introduction
Figure 1-1 shows the Powerware 9390 UPS (100–160 kVA). Figure 1-1. Powerware 9390 UPS (100–160 kVA) Cabinet EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 12: Basic System Configurations
The UPS system configuration can be enhanced by adding optional accessories such as a Remote Emergency Power-off (REPO) control, Remote Monitor Panel II (RMP II), or X-Slot ® communication cards. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 13: Using This Manual
Chapter 12, “Responding to System Events” – during operation of the UPS system. describes the communication features of the UPS Chapter 13, “Communication” – system. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 14: Conventions Used In This Manual
In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS cabinet, the battery cabinet, and options or accessories installed. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 15: Safety Warnings
Keep surroundings uncluttered, clean, and free from excess moisture. Observe all DANGER, CAUTION, and WARNING notices affixed to the inside and outside of the equipment. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 16: For More Information
Regional locations and telephone numbers A question about any of the information in this manual A question this manual does not answer Please call the Eaton Help Desk for Powerware products at: In the United States 1-800-843-9433 or 1-919-870-3028 In Canada...
Page 17: Section I - Installation
Section I Installation EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
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Page 19: Ups Installation Plan And Unpacking
For the UPS system to operate at peak efficiency, the installation site should meet the environmental parameters outlined in this manual. If the UPS is to be operated at an altitude higher than 1500m (5000 ft), contact your Eaton service representative for important information about high altitude operation. The operating environment must...
Page 20: Environmental Considerations
2.3 Inspecting and Unpacking the UPS Cabinet The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material (see Figure 2-1). EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 21: Figure 2-1. Powerware 9390 Ups (100-160 Kva) Cabinet As Shipped On Pallet
1. Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact your Eaton service representative immediately. 2. Use a forklift or pallet jack to move the packaged cabinet to the installation site, or as close as possible, before unpacking.
Page 22 6. After removing the protective covering, inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact your Eaton service representative immediately to determine the extent of the damage and its impact upon further installation.
Page 23: Installing The Ups System
Additional battery cabinets are supplied without cosmetic covers. Cosmetic covers must be ordered for the UPS cabinet and/or other ancillary cabinets. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 24: Unloading The Powerware 9390 Ups Cabinet From The Pallet
(see Figure 3-2 on page 3-4). 7. Remove the four bolts securing the removable skid and remove the skid (see Figure 3-1). EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 25: Figure 3-1. Removing Front Shipping Bracket On The Powerware 9390 Ups
Skid Bolts Shipping Bracket Bolts Pallet Shipping Bracket Bolts Removable Skid Front Shipping Bracket Figure 3-1. Removing Front Shipping Bracket on the Powerware 9390 UPS EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 26: Figure 3-2. Removing Rear Shipping Bracket On The Powerware 9390 Ups
Installing the UPS System Rear View Shipping Bracket Bolts Pallet Shipping Bracket Bolts Rear Shipping Bracket Figure 3-2. Removing Rear Shipping Bracket on the Powerware 9390 UPS EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 27: Battery Cabinet Installation
To install the battery cabinet, refer to the Powerware 9390 Integrated Battery Cabinet (Models IBC-S and IBC-L) Installation Manual. After the battery cabinet is installed, return to paragraph 3.2.6 to wire the UPS and battery cabinet. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 28: Integrated Distribution Cabinet Installation
UPS. In no circumstances shall a neutral to ground bonding jumper be installed in the UPS. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 29: 220V Input External Wiring Installation
See Appendix A for wiring and termination requirements and wiring access information. Note wiring connections for single-feed systems. 10. Proceed to Step 14. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 30 See Appendix A for wiring and termination requirements and wiring access information. 22. Proceed to paragraph 3.2.6.3. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 31: Input External Wiring Installation
Note the wiring connections for dual-feed systems. 13. If wiring an IDC or IAC, proceed to Step 15; otherwise, proceed to Step 18. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com...
Page 32: Battery Wiring
3. After wiring the UPS system to the facility power and critical load, be sure to ground the system according to local and/or national electrical wiring codes. 3-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 33: Installing Interface Connections
9. Reinstall the conduit landing plate and install the conduit. 10. To locate the appropriate terminals and review the wiring and termination requirements, see Drawing 164201554-8 starting on page A-33. 3-11 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 34: Tb1 Battery Cabinet Connections
10. Proceed to Step 17. 11. If installing interface wiring from the bottom of the cabinet, proceed to Step 12; otherwise, proceed to Step 13. 3-12 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 35: X-Slot Connections
4. Reinstall the conduit landing plate and install the conduit. 5. Route and install the LAN, telephone, and other cables to the appropriate X-Slot cards. 3-13 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 36: Installing Accessories And Parallel System Control Wiring
“Installing Options and Accessories.” 3.3 Initial Startup Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact service in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 37 - Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) - The debris shield covering the UPS cabinet ventilation grill is removed. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 3-15 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com...
Page 38 - Pull chain wiring between the UPMs is properly installed. - Adequate workspace exists around the UPMs, parallel tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 3-16 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com...
Page 39 Installing the UPS System Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 3-17 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
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Page 41: Batteries
Proper disposal of batteries is required. Refer to your local codes for disposal requirements. Never dispose of batteries in a fire. Batteries may explode when exposed to flame. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com...
Page 42: Installing Batteries
C A U T I O N Do not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 43: Installing A Remote Emergency Power-Off Switch
Retain the hardware for later use. 5. Remove the screws securing the control panel door and swing the door open. Retain the hardware for later use. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 44 REPO switch rating is 24 Vdc. 1A minimum if supplied by customer. NOTE The REPO switch must be a latching-type switch with a dedicated circuit. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com...
Page 45 16. Close the control panel door and secure with the retained hardware. 17. Reinstall the doors removed in Step 4 and secure with the retained hardware. 18. Close the doors and secure the latch. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
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Page 47: Installing Options And Accessories
UPS. Remove the X-Slot cover panel to gain access to the X-Slot. See Drawing 164201554-8 starting on page A-33 for location of the X-Slot communication bay. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 48: Installing Parallel System Control Wiring
10. Install CAN wiring between UPMs. See Drawing 164201554-8 starting on page A-33 for Powerware Hot Sync CAN Bridge Card location, terminal location, and wiring information. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 49: Installing A Remote Monitor Panel
NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact service to schedule a date. 13. When all wiring is complete, reinstall the safety shield panels removed in previous steps.
Page 50: Installing A Relay Interface Module
Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an NOTE authorized Eaton Customer Service Engineer. Contact service to schedule a date. 9. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.
Page 51 Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact service to schedule a date. 9. Contact your Eaton service representative for verification and testing of the RIM II and its connections prior to making connections with J1 through J4 (see Table 6-1 and Drawing 164201554-12 on page A-52).
Page 52: Installing A Supervisory Contact Module
Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an NOTE authorized Eaton Customer Service Engineer. Contact service to schedule a date. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com...
Page 53: Figure 6-2. Supervisory Contact Module Ii Tb2
Supervisory contacts are rated at 2.0A at 28 Vdc or 120 Vac and 0.15A at 115 Vdc. Supervisory contacts require an external power supply. Internal 24 Vdc is not NOTE capable of supplying contact current. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
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Page 55: Section Ii - Operation
Section II Operation EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
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Page 57: Understanding Ups Operation
AC Output AC Input to Static to Critical Switch Bypass Load Backfeed Protection Contactor UPS Cabinet Figure 7-1. Main Elements of the UPS System EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 58: Single Module Reverse Transfer (Rt)
In Battery mode, the battery provides DC power, which maintains inverter operation. The battery supports the critical load. In Bypass mode, the critical load is directly supported by utility power. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 59 The following paragraphs describe the differences in the three UPS operating modes, using block diagrams to show the power flow during each mode of operation. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com...
Page 60: Normal Mode - Rt
The UPS monitors the battery charge condition and reports the status on the control panel. The battery is always connected to the UPS and ready to support the inverter should the utility input become unavailable. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 61 If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com...
Page 62: Figure 7-3. Path Of Current Through The Ups In Bypass Mode - Rt
K3 opens to isolates the inverter. The backfeed protection contactor is normally always closed, ready to support the static switch unless the bypass input source becomes unavailable. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 63 Bypass mode is a normal operating mode, not an alarm condition. However, if the UPS is unable to return to Normal mode following an automatic transfer to Bypass mode, an alarm condition is recorded. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 64: Figure 7-4. Path Of Current Through The Ups In Battery Mode - Rt
The UPS remains in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 65: Multiple Module Parallel System
UPM are used for a secondary communication path. This arrangement ensures bypass control even if the CAN bus is lost. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com...
Page 66: Multiple Module Parallel System Modes
The following paragraphs describe the differences in the three parallel system operating modes, using block diagrams to show the power flow during each mode of operation. 7-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 67: Normal Mode - Parallel
The parallel system automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits. 7-11 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 68: Bypass Mode - Parallel
If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. 7-12 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 69 In the Parallel Capacity (N + 0) arrangement, if one unit trips offline and goes to bypass, the remaining units also go to bypass. 7-13 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 70: Battery Mode - Parallel
The UPMs remain in this operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows. 7-14 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 71: Functional Description
ABM extends battery life by keeping the batteries charged and performing periodic battery testing. 7-15 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 72: Bypass
A backfeed contactor is also provided. 7.4.5 Batteries The UPS operates from battery strings from 192 cells (384V nominal) to 240 cells (480V nominal). 7-16 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 73: Ups Standard Features
A ConnectUPS -X Web/SNMP Card is provided as standard equipment and provides remote monitoring through a Web browser interface, e-mail, and a network management system (NMS) using SNMP. See Chapter 13, “Communication,” for additional information. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 74: Advanced Battery Management
Optional X-Slot connectivity cards are quickly installed at the front of the unit and are hot-pluggable. 8.2 Options and Accessories Contact an Eaton sales representative for information about the following options. 8.2.1 Integrated Battery Cabinets Battery backup protection can be enhanced by equipping the UPS system with up to four Powerware 9390 battery cabinets containing sealed lead-acid, maintenance-free batteries.
Page 75: Integrated Accessory Cabinet (Iac-B, Iac-T, And Iac-D)
The installation of the mini-CSB provides two additional X-Slot bays, increased logging to 512 events, five additional programmable languages, a real-time clock, four additional building alarms, and enhanced alarm contact programming. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 76: Remote Monitor Panel
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 77: Using The Control Panel
Chapter 10, “UPS Operating Instructions,” for use of the operational controls. When the unit powers up, the screen displays the Eaton | Powerware logo as shown in Figure 9-1. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.
Page 78: Using The Lcd And Pushbuttons
Set UPS parameters (see paragraphs 9.2.8 and 9.2.9) Control UPS operation (see paragraph 9.3) After approximately 30 minutes, the display screen darkens. To restore the screen, press any pushbutton once. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 79: Using The Main Menu
02 / 25 / 2004 INPUT BATT STSW OUTPUT BYPASS EVENTS METERS CONTROLS SETUP LOAD OFF Figure 9-3. Main Menu and Mimic Screen (Normal Mode) EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 80: Event Screens
BYPASS AC UNDER VOLTAGE NOTICE: BATTERY VOLTAGE LOW NOTICE: NO SYNC ON NOTICE: BYPASS NOT AVAILABLE NOTICE: CONFIGURATION ERROR HISTORY Figure 9-4. Active Events Screen EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 81: Figure 9-5. History Screen
TO BYPASS COMMAND UPS OFF NOTICE: 5 of 29 02 / 26 / 2004 10 : 20 : 03 . 539 EVENTS Figure 9-5. History Screen EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 82: Unit Meter Screens
The Unit Meter screens show the UPS meter readings for the unit (or units, if a parallel system is installed). The default voltage displayed on these screens is phase-to-neutral. However, an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase-to-phase (A-B, B-C, C-A).
Page 83: Figure 9-7. Unit Input Meter Screen
BYPASS --- UNIT FREQ LEAD SYSTEM UNIT Figure 9-8. Unit Bypass Meter Screen EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 84: Figure 9-9. Unit Battery Meter Screen
The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed.
Page 85: Figure 9-11. Battery Discharge Log Summary Screen
07/28/2005 AVERAGE TIME ON BATTERY ** M ** S TOTAL TIME ON BATTERY ** H ** M Figure 9-11. Battery Discharge Log Summary Screen EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 86: Battery Discharge Log
** M ** S LOAD WHEN ON BATTERY ***.** KW END VOLTAGE : ***.** V RESET SUMMARY Figure 9-12. Battery Discharge Log Screen 9-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 87: Figure 9-13. Kw Demand Log Summary Screen
TOTAL TIME OVER LIMIT ** MINUTES TOTAL KWH USED OVER LIMIT *** . ** KWH SETUP Figure 9-13. KW Demand Log Summary Screen 9-11 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 88: Kw Demand Log
TIME OVER LIMIT 2 MINUTES KWH USED OVER LIMIT *** . ** NUM TIMES OVER THIS INTERVAL RESET SUMMARY Figure 9-14. KW Demand Log Screen 9-12 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 89: Figure 9-15. Current Kw Demand Log Setup Screen 1
CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED 3 MINUTES MAXIMUM LEVEL (KW) *** KW CHANGE Figure 9-15. Current KW Demand Log Setup Screen 1 9-13 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 90: Figure 9-16. Current Kw Demand Log Setup Screen 2
CURRENT KW DEMAND LOG SETUP TIME INTERVAL MONITORED MAXIMUM LEVEL (KW) SELECT Figure 9-16. Current KW Demand Log Setup Screen 2 9-14 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 91: Figure 9-17. Time Interval Monitored Setup Screen
The Time Interval Monitored Setup Save screen is displayed. TIME INTERVAL MONITORED SETUP 0000 DONE Figure 9-17. Time Interval Monitored Setup Screen 9-15 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 92: Figure 9-18. Time Interval Monitored Setup Save Screen
Current KW Demand Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 SAVE RETRY ABORT Figure 9-18. Time Interval Monitored Setup Save Screen 9-16 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 93: Figure 9-19. Maximum Level (Kw) Setup Screen
The Maximum Level (KW) Setup Save screen is displayed. MAXIMUM LEVEL (KW) SETUP 0000 DONE Figure 9-19. Maximum Level (KW) Setup Screen 9-17 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 94: Figure 9-20. Maximum Level (Kw) Setup Save Screen
Current KW Demand Log Setup screen 2 displays. If RETRY is pressed, the Maximum Level (KW) Setup screen is redisplayed. MAXIMUM LEVEL (KW) SETUP 0000 SAVE RETRY ABORT Figure 9-20. Maximum Level (KW) Setup Save Screen 9-18 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 95: Maximum Current Log
MAXIMUM % OF FULL LOAD *** . ** % TOTAL TIME OVER LIMIT ** MINUTES SETUP Figure 9-21. Maximum Current Log Summary Screen 9-19 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 96: Maximum Current Log
*** . ** % TIME OVER LIMIT 2 MINUTES NUM TIMES OVER THIS INTERVAL RESET SUMMARY Figure 9-22. Maximum Current Log Screen (Three-Phase Measurement) 9-20 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 97: Figure 9-23. Maximum Current Log Screen (Individual Phase Measurement)
3 MINUTES MAXIMUM % OF FULL LOAD *** % LEVEL BASED ON 3 PHASE AVERAGE CHANGE Figure 9-24. Maximum Current Log Setup Screen 1 9-21 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 98: Figure 9-25. Maximum Current Log Setup Screen 2
MAXIMUM CURRENT LOG SETUP TIME INTERVAL MONITORED MAXIMUM % OF FULL LOAD CALCULATION METHOD SELECT Figure 9-25. Maximum Current Log Setup Screen 2 9-22 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 99: Figure 9-26. Time Interval Monitored Setup Screen
The Time Interval Monitored Setup Save screen is displayed. TIME INTERVAL MONITORED SETUP 0000 DONE Figure 9-26. Time Interval Monitored Setup Screen 9-23 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 100: Figure 9-27. Time Interval Monitored Setup Save Screen
Maximum Current Log Setup screen 2 displays. If RETRY is pressed, the Time Interval Monitored Setup screen is redisplayed. TIME INTERVAL MONITORED SETUP 0000 SAVE RETRY ABORT Figure 9-27. Time Interval Monitored Setup Save Screen 9-24 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 101: Figure 9-28. Maximum % Of Full Load Setup Screen
The Maximum % of Full Load Setup Save screen is displayed. MAXIMUM % OF FULL LOAD SETUP DONE Figure 9-28. Maximum % of Full Load Setup Screen 9-25 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 102: Figure 9-29. Maximum % Of Full Load Setup Save Screen
Full Load Setup screen is redisplayed. MAXIMUM % OF FULL LOAD SETUP SAVE RETRY ABORT Figure 9-29. Maximum % of Full Load Setup Save Screen 9-26 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 103: Figure 9-30. Calculation Method Setup Screen
MAXIMUM CURRENT LOG SETUP LEVEL BASED ON 3 PHASE AVERAGE LEVEL BASED ON INDIVIDUAL PHASES SELECT Figure 9-30. Calculation Method Setup Screen 9-27 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 104: Figure 9-31. System Meters Screen
The System Meters screens show the total system and individual UPS unit meter readings from any unit, when a parallel system is installed. The default voltage displayed on these screens is phase-to-neutral. However, an authorized Eaton Customer Service Engineer can change the screens to display the voltage phase-to-phase (A-B, B-C, C-A).
Page 105: Figure 9-32. Total System Output Meter Screen
PF is calculated from the total values for the kVA and kW. OUTPUT TOTAL SYSTEM FREQ LEAD SYSTEM UNIT Figure 9-32. Total System Output Meter Screen 9-29 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 106: Figure 9-33. Output Unit X Meter Screen
UPS, as well as the kVA, kW, and power factor measurements for the selected unit. OUTPUT UNIT X FREQ LEAD SYSTEM UNIT Figure 9-33. Output Unit X Meter Screen 9-30 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 107: Figure 9-34. Input Unit X Meter Screen
BYPASS UNIT X FREQ LEAD SYSTEM UNIT Figure 9-35. Bypass Unit X Meter Screen 9-31 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 108: Figure 9-36. Battery Unit X Meter Screen
The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer When battery life decreases to less than 20%, Check Battery is displayed.
Page 109: Figure 9-38. System Setup Level 0 Screen
SELECT pushbutton to display the function screen. SYSTEM SETUP LEVEL 0 ENTER PASSWORD CONTRAST ADJUST VERSIONS UNIT TYPE SELECT Figure 9-38. System Setup Level 0 Screen 9-33 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 110: Figure 9-39. Contrast Adjust Screen
Setup screen displays. To return to the System Setup screen without saving the setting, press the pushbutton. CONTRAST ADJUST SAVE Figure 9-39. Contrast Adjust Screen 9-34 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 111: Figure 9-40. Versions Screen
Figure 9-41 shows the Unit Type screen. To return to the System Setup screen, press the pushbutton. UNIT TYPE MODEL: POWERWARE 9390 CTO: 0000000000000000 SERIAL: 0000000000000000 Figure 9-41. Unit Type Screen 9-35 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 112: System Setup Level 1 Screens
DONE pushbutton. The System Setup Level 1 menu screen is displayed. The default password is L1. ENTER PASSWORD DONE Figure 9-42. Enter Password Screen 9-36 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 113: Figure 9-43. System Setup Level 1 Screen
SYSTEM SETUP LEVEL 1 LOG OUT ENTER PASSWORD CHANGE PASSWORD ENTER PASS- CONTRAST ADJUST WORD VERSIONS UNIT TYPE SELECT Figure 9-43. System Setup Level 1 Screen 9-37 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 114: Figure 9-44. Change Password Screen
Once the new password is entered, press the DONE pushbutton. The Change Password Save screen is displayed. CHANGE PASSWORD OLD: NEW: DONE Figure 9-44. Change Password Screen 9-38 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 115: Figure 9-45. Change Password Save Screen
System Setup screen displays. If RETRY is pressed, the Change Password screen is redisplayed. CHANGE PASSWORD OLD: NEW: ABORT SAVE RETRY Figure 9-45. Change Password Save Screen 9-39 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 116: Figure 9-46. Time Format Screen
Set Date and Time screen. To return to the System Setup screen, press the pushbutton. TIME FORMAT SETUP MM/DD/YYYY DD/MM/YYYY SELECT Figure 9-46. Time Format Screen 9-40 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 117: Figure 9-47. Set Date And Time Mm/Dd/Yyyy Screen
System Setup screen, select the pushbutton. SET DATE AND TIME MM/DD/YYYY MONTH DATE YEAR HOUR MINUTE SAVE 2004 Figure 9-47. Set Date and Time MM/DD/YYYY Screen 9-41 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 118: Figure 9-48. Set Date And Time Dd/Mm/Yyyy Screen
System Setup screen, select the pushbutton. SET DATE AND TIME DD/MM/YYYY DATE MONTH YEAR HOUR MINUTE SAVE 2004 Figure 9-48. Set Date and Time DD/MM/YYYY Screen 9-42 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 119: Figure 9-49. Com Port Setup Screen
SELECT pushbutton. To return to the System Setup screen, press the pushbutton. COM PORT SETUP COM 1 COM 2 COM 3 SELECT Figure 9-49. COM Port Setup Screen 9-43 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 120: Figure 9-50. Com Setup Screen
Once the action is completed, the COM Port Setup screen appears. COM 1 SETUP BAUD RATE 19200 DATA BITS STOP BITS PARITY NONE ABORT SAVE Figure 9-50. COM Setup Screen 9-44 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 121: Figure 9-51. System Controls Screen 1
System Controls screens. SYSTEM CONTROLS MAINTENANCE BYPASS BYPASS ONLINE POWER MODULE (PM) CHARGER LOAD OFF NORMAL BYPASS Figure 9-51. System Controls Screen 1 9-45 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 122: Figure 9-52. System Controls Screen 2
On and Off. For detailed information about using the System Controls, see Chapter 10, “UPS Operating Instructions.” 9-46 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 123: Figure 9-53. Load Off Screen
Chapter 10, “UPS Operating Instructions.” HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 9-53. Load Off Screen 9-47 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 124 The indicator flashes until acknowledged by pressing any control panel pushbutton once. For more information about audible horns, see “System Event Horns” on page 12-1. 9-48 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 125 Normal mode. The status indicator on the UPS control panel indicates the UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS output remains off until the UPS transfers to Normal mode. 10-1 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 126 The critical load is immediately supplied by the bypass source, in Bypass mode. 7. The UPS is now operating in Bypass mode and the BYPASS status indicator is illuminated. 10-2 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 127 The UPS transfers to Bypass mode and the critical load is immediately supplied by the bypass source. If the bypass source is not available, the power processor remains on and an alarm sounds. 10-3 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 128 The bypass source supplies the critical load. W A R N I N G Power is present inside the UPS cabinets. 10-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 129 System Controls Screen 2. 3. Press the CHGR ON or CHGR OFF pushbutton on the System Controls menu bar to toggle the charger on or off. 10-5 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 130 W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 10-6 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 131 W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 10-7 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 132 Normal mode. 9. The UPMs are now operating in Normal mode and the NORMAL status indicator on each UPM is illuminated. 10-8 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 133 The critical load is immediately supplied by the bypass source, in Bypass mode. 7. The UPMs are now operating in Bypass mode and the BYPASS status indicator on each UPM is illuminated. 10-9 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 134 3. The UPMs are now operating in Normal mode, and the NORMAL status indicator on each UPM is illuminated. The power module (PM) status indicates ONLINE on each UPM. 10-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 135 5. Press the CONTROLS pushbutton on the main menu bar of the UPM. The System Controls screen appears. 6. On the System Controls screen, the power module (PM) status should indicate SHUTDOWN. 10-11 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 136 The bypass source supplies the critical load. 6. Repeat Steps 2, 4, and 5 for each UPM, except the last UPM 10-12 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 137 When LOAD OFF is selected and held for three seconds, the input, output, and bypass backfeed contactors open, the battery breaker or disconnect is tripped, and the power module is turned off. 10-13 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 138 2. To restart the UPMs after using the REPO pushbutton, reset the REPO switch and then follow the procedure in paragraph 10.2.1 or 10.2.2. 10-14 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 139 UPS horn may not be heard immediately. C A U T I O N Contacts should not be operated in excess of 120 Vac @ 5A maximum. 11-1 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 140: Figure 11-1. Remote Monitor Panel Ii
Figure 11-1 shows an RMP II. Figure 11-1. Remote Monitor Panel II 11-2 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 141 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. 11-3 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 142: Figure 11-2. Relay Interface Module Ii
UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. 11-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 143: Figure 11-3. Supervisory Contact Module Ii
TB2-10 through TB2-12 ON BATTERY TB2-13 through TB2-15 UPS ALARM TB2-16 through TB2-18 ON BYPASS TB2-19 through TB2-21 SHUTDOWN IMMINENT TB2-22 through TB2-24 11-5 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 144 Using Features and Options This page intentionally left blank. 11-6 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 145 The messages are divided into four categories: alarms, notices, status, and commands. The following tables contain the events displayed on the Events screen of the control panel. 12-1 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 146 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-2 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 147 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-3 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 148 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 149 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-5 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 150 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-6 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 151 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-7 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 152 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-8 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 153 *Log codes indicate where the UPS records the event: H = History log; HA = History and Active logs; and A = Active log only. 12-9 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 154 Responding to System Events This page intentionally left blank. 12-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 155 In addition, this card can be used to connect optional system monitoring devices, such as a Remote Monitor Panel II, a Relay Interface Module II, or a Supervisory Contact Module II to the UPS. 13-1 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 156: Figure 13-1. Optional X-Slot Cards
In the event of a UPS alarm or notice, the user is notified at the remote location. The UPS calls through the modem to the user’s computer or pager and leaves a message. 13-2 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 157 See Chapter 9, “Using the Control Panel,” for instructions on navigating the control panel. 13-3 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 158 If a port is operating in Terminal mode and is connected to a computer, you can press [Esc] [H] to print the entire log with a firmware version header. 13-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 159: Figure 13-2. Sample Event History Log
03/12/2004 14:17:25.557 ALARM: Battery Under Voltage OK 03/12/2004 14:19:01.899 CMD: PPU On Command 03/12/2004 14:19:04.089 STATUS: K1 (Input) Closed Figure 13-2. Sample Event History Log 13-5 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 160 Communication This page intentionally left blank. 13-6 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 161 Eaton service representative. If the string requires service, refer to the battery manufacturer’s operating manual for instructions on battery maintenance or contact your Eaton service representative. Observe these precautions when working on or around batteries: Remove watches, rings, or other metal objects.
Page 162 2. Ensure the air intakes (vents on the front doors) and exhaust opening (on top of the UPS cabinet sections) are not blocked. 14-2 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 163 3. Record the check results and any corrective actions in a suitable log. 14.2.3 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system. Contact your Eaton service representative for more information about service offerings. 14.2.4 BATTERY Maintenance Contact your Eaton service representative for battery maintenance.
Page 164 Maintaining the UPS System This page intentionally left blank. 14-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 165 System Models Frequency Powerware 9390-120/100 100 kVA 50/60 Hz Powerware 9390-120/120 120 kVA 50/60 Hz Powerware 9390-160/100 100 kVA 50/60 Hz Powerware 9390-160/120 120 kVA 50/60 Hz Powerware 9390-160/160 160 kVA 50/60 Hz The following sections detail the input, output, environmental, and battery specifications for the UPS.
Page 166 Meets IEC 801-2 specifications. Withstands up to 25 kV pulse without damage and with no disturbance or adverse effect to (ESD) Immunity the critical load. 15-2 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 167 220 Vac for operation from 187 Vac to 242 Vac 480 Vac for operation from 408 Vac to 528 Vac Operating Output Current See Appendix A, Table O through Table Q. 15-3 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 168 Product Specifications This page intentionally left blank. 15-4 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 169 UPS Cabinet Dimensions 164201554-10 Optional Remote Emergency Power-off 164201554-11 Optional Remote Monitor Panel 164201554-12 Optional Remote Relay Interface Module 164201554-13 Optional Remote Supervisory Contact Module EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 170 Installation Information BATTERY CABINET UPS CABINET DESCRIPTION: TYPICAL POWERWARE 9390 UPS SYSTEM DRAWING NO: SHEET: 164201554---1 1 of 1 REVISION: DATE: 111504 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 171 None required From Left Side of Cabinet None required DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201554---2 1 of 2 REVISION: DATE: 081505 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 172 Ventilation required for cooling air exhaust: approximately 944 liter/sec (2000 cfm). DESCRIPTION: PHYSICAL FEATURES AND REQUIREMENTS DRAWING NO: SHEET: 164201554---2 2 of 2 REVISION: DATE: 081505 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 173 Single-Feed or Dual-Feed 9390---160/120 3+1 and 4+0 Configurations 9390---160/160 DESCRIPTION: UPS SYSTEM ONELINE CONFIGURATIONS DRAWING NO: SHEET: 164201554---3 1 of 1 REVISION: DATE: 081505 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 174 3. If the load requires a neutral, a bypass DRAWING NO: SHEET: 164201554---4 1 of 6 neutral feeder must be supplied. REVISION: DATE: 032406 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 175 DRAWING NO: SHEET: 2 of 6 164201554---4 3. If the load requires a neutral, a bypass neutral feeder must be supplied. REVISION: DATE: 032406 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 176 DO NOT use one feed or a single feeder breaker to supply both the UPS and the maintenance bypass. DESCRIPTION: UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 3 of 6 164201554---4 REVISION: DATE: 081505 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 177 UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 4 of 6 164201554---4 3. See Note 27 on page A ---21 for neutral bonding instructions. REVISION: DATE: 081505 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 178 UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 5 of 6 3. See Note 27 on page A ---21 for 164201554---4 neutral bonding instructions. REVISION: DATE: 081505 A-10 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 179 UPS SYSTEM ONELINE DRAWING DRAWING NO: SHEET: 6 of 6 164201554---4 3. See Note 27 on page A ---21 for REVISION: DATE: neutral bonding instructions. 081505 A-11 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 180 DO NOT use one feed or a single feeder breaker to supply both the UPS and the maintenance bypass. DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201554---5 1 of 15 REVISION: DATE: 032406 A-12 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 181 UPS. DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201554---5 2 of 15 REVISION: DATE: 032406 A-13 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 182 Refer to Section I of this manual for installation instructions. DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 3 of 15 164201554---5 REVISION: DATE: 032406 A-14 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 183 NOTE: Customer ground can be run in any conduit listed in Table J. DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 4 of 15 164201554---5 REVISION: DATE: 081505 A-15 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 184 NOTE: Customer ground can be run in any conduit listed in Table J. DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201554---5 5 of 15 REVISION: DATE: 081505 A-16 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 185 (A, B, C, Neut, Gnd) Battery (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 6 of 15 164201554---5 REVISION: DATE: 081505 A-17 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 186 (A, B, C, Neut, Gnd) Battery 2-1/2 (Positive), (Negative), Gnd DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 164201554---5 7 of 15 REVISION: DATE: 081505 A-18 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 187 700A 300A Powerware 9390---160/160 100% Rated 600A 250A DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 8 of 15 164201554---5 REVISION: DATE: 081505 A-19 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 188 DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 9 of 15 164201554---5 REVISION: DATE: 081505 A-20 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 189 In no circumstances shall a neutral to ground bonding jumper be installed in the UPS. DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 10 of 15 164201554---5 REVISION: DATE: 032406 A-21 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 190 Setup of the CAN Bridge card for parallel operation must be performed by an authorized Eaton Customer Service Engineer . Contact service to schedule a date. For parallel system circuit breaker ratings, see appropriate information in Table N.
Page 191 Drawing 164201554 ---4, sheets 4 of 6, 5 of 6, and 6 of 6. DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 12 of 15 164201554---5 REVISION: DATE: 032406 A-23 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 192 164201554 ---4, sheets 4 of 6, 5 of 6, and 6 of 6. DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 13 of 15 164201554---5 REVISION: DATE: 032406 A-24 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 193 164201554 ---4, sheets 4 of 6, 5 of 6, and 6 of 6. DESCRIPTION: POWER WIRING INSTALLATION NOTES DRAWING NO: SHEET: 14 of 15 164201554---5 REVISION: DATE: 032406 A-25 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 194 NOTE: Wire lengths in the diagram and formula are in feet and are for DRAWING NO: SHEET: 164201554---5 15 of 15 example only. REVISION: DATE: 121504 A-26 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 195 (REMOVE PANEL TO DRILL OR PUNCH CONDUIT HOLES.) BOTTOM VIEW DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201554---6 1 of 6 REVISION: DATE: 111504 A-27 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 196 BETWEEN CABINETS. (INSTALL NYLON GROMMET AFTER REMOVAL OF KNOCKOUTS.) DESCRIPTION: CONDUIT AND WIRE ENTRY LOCATIONS DRAWING NO: SHEET: 164201554---6 2 of 6 REVISION: DATE: 121504 A-28 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 197 UPS POWER TERMINAL LOCATIONS opened to gain access to DRAWING NO: SHEET: 164201554---7 1 of 4 terminals. REVISION: DATE: 032406 A-29 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 198 (LOCATED ON CONTACTOR K3) 208V INPUT AND 208V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201554---7 2 of 4 REVISION: DATE: 111504 A-30 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 199 UPS POWER TERMINAL LOCATIONS terminals must be removed or DRAWING NO: SHEET: 164201554---7 3 of 4 opened to gain access to terminals. REVISION: DATE: 032406 A-31 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 200 FROM BATTERY (E5) 480V INPUT AND 480V OUTPUT DESCRIPTION: UPS POWER TERMINAL LOCATIONS DRAWING NO: SHEET: 164201554---7 4 of 4 REVISION: DATE: 121504 A-32 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 201 CONNECTION TO COMMON SIDE OF ISOLATED RELAY CONTACT. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 164201554---8 1 of 13 REVISION: DATE: 032406 A-33 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 202 NOTES AND TERMINAL LOCATIONS opened to gain access to DRAWING NO: SHEET: 2 of 13 terminals. 164201554---8 REVISION: DATE: 032406 A-34 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 203 EPO contact is not used. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 3 of 13 164201554---8 REVISION: DATE: 032406 A-35 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 204 2. The building alarms can be programmed to display the alarm functional name. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 4 of 13 164201554---8 REVISION: DATE: 081505 A-36 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 205 UPS is in Normal mode. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 5 of 13 164201554---8 REVISION: DATE: 032406 A-37 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 206 The REPO switch must be a latching-type switch with a dedicated circuit. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 6 of 13 164201554---8 REVISION: DATE: 032406 A-38 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 207 Minimum Wire Size: 22 AWG for auxiliary contact ratings. DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 7 of 13 164201554---8 REVISION: DATE: 032406 A-39 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 208 24 Vdc at 6A Maximum DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 8 of 13 164201554---8 REVISION: DATE: 081505 A-40 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 209 NOTES AND TERMINAL LOCATIONS NOTE: All interface wiring is to be provided DRAWING NO: SHEET: 9 of 13 164201554---8 by the customer. REVISION: DATE: 081505 A-41 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 210 (IF INSTALLED) PARALLEL SYSTEM CAN WIRING DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 10 of 13 164201554---8 REVISION: DATE: 081505 A-42 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 211 PARALLEL SYSTEM BACKUP DESCRIPTION: INTERFACE WIRING INSTALLATION CONTROL (PULL CHAIN) NOTES AND TERMINAL LOCATIONS WIRING DRAWING NO: SHEET: 11 of 13 164201554---8 REVISION: DATE: 032406 A-43 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 212 SUPERVISORY CONTACT MODULE TERMINAL LOCATIONS DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 12 of 13 164201554---8 REVISION: DATE: 081505 A-44 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 213 RMP II, RIM II, OR SCM II TWISTED PAIR DESCRIPTION: INTERFACE WIRING INSTALLATION NOTES AND TERMINAL LOCATIONS DRAWING NO: SHEET: 13 of 13 164201554---8 REVISION: DATE: 081505 A-45 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 214 FRONT VIEW RIGHT SIDE VIEW DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 164201554---9 1 of 4 Dimensions are in millimeters [inches] REVISION: DATE: 111504 A-46 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 215 TOP VIEW BOTTOM VIEW DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 2 of 4 164201554---9 Dimensions are in millimeters [inches] REVISION: DATE: 111504 A-47 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 216 BOTTOM VIEW WITH OPTIONAL FLOOR MOUNTING BRACKETS DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 3 of 4 164201554---9 Dimensions are in millimeters [inches] REVISION: DATE: 111504 A-48 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 217 BOTTOM VIEW WITH OPTIONAL SEISMIC MOUNTING BRACKETS DESCRIPTION: UPS CABINET DIMENSIONS DRAWING NO: SHEET: 4 of 4 164201554---9 Dimensions are in millimeters [inches] REVISION: DATE: 081505 A-49 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 218 Minimum wire size #22 AWG. DESCRIPTION: OPTIONAL REMOTE EMERGENCY POWER-OFF DRAWING NO: SHEET: 164201554---10 1 of 1 REVISION: DATE: Dimensions are in millimeters [inches] 111504 A-50 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 219 HOLES FACING UP) DESCRIPTION: OPTIONAL REMOTE MONITOR PANEL DRAWING NO: SHEET: 164201554---11 1 of 1 Dimensions are in millimeters [inches] REVISION: DATE: 111504 A-51 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 220 HOLES FACING UP) DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE DRAWING NO: SHEET: 164201554---12 1 of 2 Dimensions are in millimeters [inches] REVISION: DATE: 111504 A-52 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 221 Installation Information 15–PIN D–SUB CONNECTORS DESCRIPTION: OPTIONAL RELAY INTERFACE MODULE DRAWING NO: SHEET: 164201554---12 2 of 2 REVISION: DATE: 111504 A-53 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 222 HOLES FACING UP) DESCRIPTION: OPTIONAL SUPERVISORY CONTACT MODULE DRAWING NO: SHEET: 164201554---13 1 of 1 Dimensions are in millimeters [inches] REVISION: DATE: 111504 A-54 EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 223 OTHER LIMITATIONS: Eaton’s obligations under this Warranty are expressly conditioned upon receipt by Eaton of all payments due to it (including interest charges, if any). During such time as Eaton has not received payment of any amount due to it for the Product, in accordance with the contract terms under which the Product is sold, Eaton shall have no obligation under this Warranty.
Page 224 Warranty This page intentionally left blank. EATON Powerware 9390 UPS (100–160 kVA) Installation and Operation Manual S 164201554 Rev E powerware.com ®...
Page 226 *164201554E* 164201554 E...

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Eaton Powerware 9390-160/100 Installation And Operation Manual

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