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Troubleshooting
Related Manuals for Zirkon zahn zirkonofen 600/V3
Summary of Contents for Zirkon zahn zirkonofen 600/V3
- Page 1 zirkonofen 6oo/V3 operator’s and maintenance manual...
- Page 2 02 02 Operator’s and Maintenance Manual Sintering furnace Machine type: 600/V3 Version: 05/11/2018 Copyright 2018 Zirkonzahn S.r.l.
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Page 4: Table Of Contents
Pictograms on the Zirkonofen 600/V3 sintering furnace ....... . 09... - Page 5 Technical data ..............21 Technical data Zirkonofen 600/V3 sintering furnace ......21 Device ID plate .
- Page 6 06 06 Replacement of electronic components ......... 33 Exchange of heating elements.
- Page 7 07 07...
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Page 8: Symbols Used In This Operator's And Maintenance Manual
08 08 SYMBOLS USED IN THIS OPERATOR’S AND MAINTENANCE MANUAL Caution: Source of danger! Caution: Hazardous voltage! Caution: Danger of explosion! Caution: Hot surface – burn risk! Prohibition: Access by unauthorised personnel is strictly forbidden! Prohibition: Carrying out repair and maintenance works while the machine is running! Prohibition: The use of water, compressed air or solvents is strictly forbidden! Mandatory sign: Unplug from mains power! Mandatory sign: Breathing protection is essential! -
Page 9: Pictograms On The Zirkonofen 600/V3 Sintering Furnace
09 09 PICTOGRAMS ON THE ZIRKONOFEN 600/V3 SINTERING FURNACE The symbols (indications) listed below are attached to the device and serve to indicate uncertain and dangerous situations. The symbols have to be kept clean and have to be immediately exchanged, if they detach or if they are damaged. - Page 10 10 10...
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Page 11: Safety / Residual Risks
Zirkonzahn. INFORMATION This Operator’s and Maintenance Manual is an integral part of the Zirkonofen 600/V3 sintering furnace and must be kept in a place known to the operator and easily and immediately accessible at all times. Only adequately trained personnel must handle the Zirkonofen 600/V3 sintering furnace. -
Page 12: Purpose
The intended use of the device is outlined in this chapter. In this connection a hazard analysis was done on the Zirkonofen 600/V3 sintering furnace. The manufacturer does not accept any responsibility for applications not described here which do not... -
Page 13: Warranty
CHAPTER 13 13 SAFETY / RESIDUAL RISKS WARRANTY In order to make use of the warranty service, exclusively original consumable materials (pre-sintered zirconia) provided by Zirkonzahn must be used. Wear parts (heating elements) are excluded from the warranty. From the moment the new furnace is delivered, Zirkonzahn grants a warranty of 12 months for the equipment (except wear parts). -
Page 14: Technical Development
Safety concept The safety concept of the Zirkonofen 600/V3 sintering furnace as well as this Operator’s and Maintenance Manual were compiled according to the requirements of the Machinery Directive 98/37/EC in force until 29 December 2009 and the Machinery Directive 2006/42/EC valid thereafter as well as the European Low Voltage Directive (LVD) 2006/95/ EC. -
Page 15: Workplace, Handling, References To Safety
- Provide optimal work height. - Position the equipment in order to access all operating elements without problems. Troubleshooting Manual, the Zirkonofen 600/V3 sintering furnace must be turned off. Prevent unauthorised operation. Please contact your Zirkonzahn partner for troubleshooting. Restart protection after power failure In the event of a system malfunction during a process (e. -
Page 16: Equipment's Transport, Unpacking And Setting Up
- A forklift or a lift tray truck are recommended for the transport of the pallet (weight approx. 200 kg). Caution when lifting! - The Zirkonofen 600/V3 sintering furnace has to be moved and put down on surfaces with suitable stability, in a dry place and in a non-corrosive environment. - Page 17 CHAPTER 17 17 SAFETY / RESIDUAL RISKS In case of complaints, have the transport documents countersigned by the carrier and send a copy to Zirkonzahn. Indication on transport packaging (fragile, this side up). SGS AND CB CERTIFICATION...
- Page 18 CHAPTER 18 18 SAFETY / RESIDUAL RISKS...
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Page 19: Components
CHAPTER 2 19 19 COMPONENTS COMPONENTS... -
Page 20: Zirkonofen 600/V3 Sintering Furnace
CHAPTER 2 20 20 COMPONENTS ZIRKONOFEN 600/V3 SINTERING FURNACE 02 + 07 01. Control panel with display 02. Heating elements 03. Mains plug 04. Security switch 05. On/Off switch 06. Ventilator 07. Thermal sensor 08. Electronics... -
Page 21: Technical Data
CHAPTER 3 21 21 TECHNICAL DATA TECHNICAL DATA Technical data Zirkonofen 600/V3 sintering furnace Maximum energy consumption 700 W Mains voltage 100 – 130 V 50 – 60 Hz 210 – 240 V 50 – 60 Hz Temperature up to 1700 °C... - Page 22 CHAPTER 3 22 22 TECHNICAL DATA...
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Page 23: Installation / First Start-Up
CHAPTER 4 23 23 INSTALLATION / FIRST START-UP INSTALLATION / FIRST START-UP TRANSPORT AND UNPACKING - Check if the supply is in accordance with the delivery note. - Check the delivery for completeness and integrity immediately after receipt. Evident defects must be noted on the delivery notes, in order to claim for compensation against the carrier company. -
Page 24: Setting Up And Installation
- Maximum relative air humidity of 75 % at 30 °C. - Do not place it near an air conditioner. Avoid cold draughts. - The Zirkonofen 600/V3 sintering furnace has to be moved and put down on surfaces with suitable stability, in a dry place and in a non-corrosive environment. -
Page 25: First Start-Up
CHAPTER 4 25 25 INSTALLATION / FIRST START-UP - The leakage current is 20 mA AC; however, it can also be higher at the starting torque. - Provide a suitable alternative protective measure. - Permissible residual-current circuit breakers, Type A or B (30 mA). - The use of residual-current circuit breakers, Type AC, is prohibited! power connection, not of the device. -
Page 26: Cancel A Programme
CHAPTER 4 26 26 INSTALLATION / FIRST START-UP Cancel a programme Select “SHOW TEMP-CURVE”. Select “X” ..and confi rm the cancellation. Troubleshooting In case of errors, please click on the The type of error is shown. Follow instruc- Perform the suggested solution, for “SHOW ERROR LIST“... -
Page 27: Operation
CHAPTER 5 27 27 OPERATION OPERATION TRAINING AND PRACTICE The training on device operation with demos of the several possibilities of application is best achieved by a CAD/CAM introductory course by Zirkonzahn. during the course. Training related information and schedules are provided by your Zirkonzahn partners or available under www.zirkonzahn-education.com. - Page 28 CHAPTER 5 28 28 OPERATION...
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Page 29: Sintering Programmes
CHAPTER 6 29 29 SINTERING PROGRAMMES SINTERING PROGRAMMES The duration of the sintering process depends on the selected programme: ICE Standard 1500 °C ICE Speed 1500 °C ICE Slow 1500 °C Prettau Standard ® 1600 °C Prettau Slow ® 1600 °C Prettau 2 Standard ®... - Page 30 CHAPTER 6 30 30 SINTERING PROGRAMMES...
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Page 31: Cleaning And Maintenance
Therefore, all cleaning and maintenance work can be easily carried out without maintenance contract. Disconnect the device from power supply During any maintenance or cleaning, the Zirkonofen 600/V3 sintering furnace must be disconnected from power supply. DRY CLEANING - IMPORTANT: The use of compressed air, water or solvent is prohibited! -
Page 32: Cleaning Instructions
CHAPTER 7 32 32 CLEANING AND MAINTENANCE CLEANING INSTRUCTIONS Incorrect cleaning or failure to follow cleaning instructions might damage single components or seriously endanger operators! Maintenance work must only be executed by well-trained personnel. Personal safety equipment is required! MAINTENANCE AND CONTROL Regular controls Before commencing any operation with this device, the following controls must be executed in this order:... -
Page 33: Repairs / Troubleshooting
CHAPTER 8 33 33 REPAIRS / TROUBLESHOOTING REPAIRS / TROUBLE- SHOOTING DETECTED FAULTS If malfunctions or defects are detected during the maintenance of the device, these must be remedied before the renewed start-up, in order to ensure a trouble-free and safe operation. Unplug from mains power when carrying out any connection and maintenance work! Defects, damages and malfunctions must be reported without delay to Zirkonzahn or to the be done only under their guidance or in accordance with the Operator’s and Maintenance Manual. -
Page 34: Exchange Of Heating Elements
CHAPTER 8 34 34 REPAIRS / TROUBLESHOOTING EXCHANGE OF HEATING ELEMENTS CAUTION: All spare parts have to be handled carefully since they are fragile. Only use original spare parts by Zirkonzahn. Remove the 4 screws of the upper ... and remove the upper cover plate. cover plate ... - Page 35 CHAPTER 8 35 35 REPAIRS / TROUBLESHOOTING Fix the ceramic terminal block to the ... and insert the new heating element. heating element. The ceramic terminal block has to be mounted at Use the Allen key to properly fi x the ceramic 3.6 –...
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Page 36: Replacing The Thermal Sensor
CHAPTER 8 36 36 REPAIRS / TROUBLESHOOTING ... and tighten the 4 screws of the upper Install the cover plate ... cover plate. REPLACING THE THERMAL SENSOR CAUTION: All spare parts have to be handled carefully since they are fragile. Only use original spare parts by Zirkonzahn. - Page 37 CHAPTER 8 37 37 REPAIRS / TROUBLESHOOTING ... and pull out the two cables. Remove the thermal sensor ..and replace it with a new one. Fix the two cables. Consider the correct polarity! The cable Install the grate. marked with a stripe has to be plugged at +.
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Page 38: Return
38 38 RETURN contract in order to discuss in detail further steps. If return shipment is required, always use the original packaging. Use suitable packing when returning components! DISMANTLING In case of dismantling, proceed in the reverse order of the equipment set-up. Follow the same safety procedures (see “First start-up"... - Page 39 39 39...
- Page 40 H U M A N Z I R C O N I U M T E C H N O L O G Y Zirkonzahn Worldwide – Tel +39 0474 066 660 – info@zirkonzahn.com – www.zirkonzahn.com All information is subject to change. Errors and omissions excepted. Version: 05/11/2018...
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