Nikon XT H 225 Manual
  1. Manuals
  2. Brands
  3. Nikon Manuals
  4. Industrial Equipment
  5. XT H 225
  6. Manual
Nikon XT H 225 Manual

Nikon XT H 225 Manual

X-tek x-ray and ct inspection
Hide thumbs
Table of Contents

Advertisement

Quick Links

X-Tek X-ray and CT Inspection
XT H 225 X-ray System
Safety Manual
XTM0522-B1

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the XT H 225 and is the answer not in the manual?

Questions and answers

Related Manuals for Nikon XT H 225

Summary of Contents for Nikon XT H 225

  • Page 1 X-Tek X-ray and CT Inspection XT H 225 X-ray System Safety Manual XTM0522-B1...
  • Page 3 ORIGINAL Instructions for the safe use of this machine. Nikon Metrology reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of publication, and may not reflect the product at all times in the future.
  • Page 4 The following symbols are used throughout this document. Please familiarise yourself with their meaning: A red circle with a diagonal line indicates an action that is prohibited. A specific warning will be displayed inside the circle as a black symbol. A white symbol inside a blue circle indicates a mandatory action that must be taken to avoid a hazard.
  • Page 5 Maintenance - Covers preventative maintenance which should be carried out to ensure reliable and safe operation. • Declaration of conformity - Provides the declaration of conformity for the named machine. This manual covers the following model: XT H 225. XTM0522-B1 XT H 225 X-ray System...

  • Page 7: Table Of Contents

    System options ......................27 Monitor and console arm adjustment ..............27 Inspect-X ........................29 4.5.1 The Inspect-X manipulator and imaging controls ............32 Maintenance Preventive maintenance ..................37 5.1.1 Maintenance checks ....................37 5.1.2 Interlock testing ......................39 Declaration of conformity XTM0522-B1 XT H 225 X-ray System...

  • Page 9: Important Health And Safety Information

    Unpacking and installation must only be performed by a qualified Nikon Metrology service engineer. Do not move the system. Contact a Nikon Metrology representative if you wish to relocate the X-ray system. The X-ray system is designed to operate under the following environmental conditions: •...

  • Page 10: Intended Use

    It must be connected via either permanent fixed wiring or a suitable industrial plug and socket. Intended use Nikon Metrology X-ray products are intended for non-destructive inspection of industrial and electronic components using X-rays. Do not use the system for any purpose other than its intended use.

  • Page 11: In Case Of Emergency

    Take care when cleaning as mechanical hazards are present. Understanding the hazards 1.5.1 X-ray radiation X-rays are ionising radiation. High doses of ionising radiation can cause lasting injuries, disfigurement and (in extreme cases) death. XTM0522-B1 XT H 225 X-ray System...

  • Page 12: High Voltages

    The X-ray system has been designed and built to United Kingdom Ionising Radiation Regulation Standards (IRR 1999). The system is certified by Nikon Metrology to emit less than one microsievert per hour (1 µSv/h) on all external surfaces. Certification is provided with the system. There is no significant X-ray radiation risk to users under normal operating conditions.
  • Page 13 Warning label placed on the radiation protective lead glass window in the operator door. RADIATION PROTECTIVE GLASS DO NOT REPLACE CONTACT X-TEK SYSTEMS LTD. Warning label fitted to the X-ray source target if a beryllium window is fitted. XTM0522-B1 XT H 225 X-ray System...
  • Page 14 DO NOT REMOVE THIS LABEL Machine identification label fitted to the side of the system. X-TEK Microfocus X-ray System Model Type: XT H 225 X-ray Source: 225kV 225W Reflection X-ray Leakage: <1µSv/hour at any point on the cabinet surface Test conditions: 225kV 225W defocused...
  • Page 15 HEAVY UNIT 175 kg (386 lbs) Warning label fitted to cover of Gulmay HV generator. WARNING ISOLATE MAINS BEFORE REMOVING COVER Warning label fitted to the Gulmay generator above the HV cable flange. DANGER HIGH VOLTAGE XTM0522-B1 XT H 225 X-ray System...
  • Page 16 Warning on X-ray target. WARNING DO NOT LIFT X-RAY SOURCE BY TARGET ASSEMBLY Mandatory label placed on the rear of the monitor arm. CONSULT THE USER MANUAL BEFORE ATTEMPTING TO MOVE THE MONITOR BRACKET XTM0522-B1 XT H 225 X-ray System...
  • Page 17 Caution label placed on the manipulator inside the cabinet, dependent on the load rating of the manipulator platform. DO NOT OVERLOAD THE MANIPULATOR MAXIMUM 15 kg (34 lbs) Indicator for external Ethernet network port. XTM0522-B1 XT H 225 X-ray System...
  • Page 18 Safety warning label fitted above the machine identification label. WARNING: X-RAY PROTECTION DO NOT DRILL OR SCREW INTO ANY PART OF THE CABINET DO NOT REMOVE ANY PART OF THE CABINET DO NOT MODIFY ANY PART OF THIS EQUIPMENT XTM0522-B1 XT H 225 X-ray System...
  • Page 19 Label indicating the return and flow pipes for the external chiller unit. COOLANT RETURN FLOW Warning label affixed to the internal cabinet cooler. DO NOT OPERATE WITHOUT COVERS FITTED ISOLATE POWER BEFORE SERVICING Identification labels for cabinet cooler connections. FLOW RETURN XTM0522-B1 XT H 225 X-ray System...

  • Page 20: Disposal And Recycling - European Union

    EEE and products of this type. At the same time, your cooperation in the correct disposal of this product will contribute to the effective usage of natural resources. For more information about recycling this product, please contact Nikon Metrology / X-Tek Systems.

  • Page 21: Safety Systems

    The system is then issued with a radiation certificate. Periodical radiation checks must be carried out either by Nikon Metrology during annual service or by your own staff, provided they are competent and appropriately trained and have access to the necessary measuring instruments.

  • Page 22: Emergency Stop

    Samples are loaded into the X-ray system through the door in the front of the cabinet. This door is fully interlocked to prevent X-ray generation and movement of the manipulator when the door is not fully closed. XTM0522-B1 XT H 225 X-ray System...

  • Page 23: Coolant Sensing

    X-rays. Coolant failure is indicated in the status panel in Inspect-X. Certain issues such as low coolant (AL01) will result in the chiller displaying errors. It is necessary to press the RUN/STOP button on the chiller to start it after switching on. XTM0522-B1 XT H 225 X-ray System...

  • Page 25: Warnings

    • If the operator door interlock switches become damaged, the operator must stop using the system at once and report this damage to Nikon Metrology. • Damage, however small, to the cabinet door glass (where fitted) must not be repaired, as the glass is a special leaded type.

  • Page 26: Electrical

    • All electrical maintenance must be carried out by a qualified Nikon Metrology service engineer. The following warnings are identified as prohibited actions that must not be performed: •...

  • Page 27: Vacuum System

    Fumes emitted by the pump under these conditions may be harmful, and should be avoided. The following warnings are identified as prohibited actions that must not be performed: XTM0522-B1 XT H 225 X-ray System...

  • Page 28: High Voltage Generator

    Do not exceed the maximum load rating of the manipulator. • Take care to ensure that samples do not make contact with the X-ray source, detector or inside of the cabinet, especially when homing the manipulator or performing CT. XTM0522-B1 XT H 225 X-ray System...

  • Page 29: Chemical

    The following warnings are identified as hazards: • Consumables supplied by Nikon Metrology, either with the machine or on an after- sale basis, are not dangerous when used in accordance with reasonable standards of industrial practice and in accordance with instructions provided on or with the goods.
  • Page 30 Do not scratch the target window or try to clean it with an abrasive material since this may produce beryllium dust. • Do not allow beryllium dust to enter the body through cuts, inhalation or ingestion. • Never attempt to modify the beryllium window. XTM0522-B1 XT H 225 X-ray System...

  • Page 31: Introduction To The X-Ray System

    4 Introduction to the X-ray system The XT H 225 has been developed utilising X-Tek’s extensive experience in the application and development of microfocus X-ray technology. Designed to deliver high quality results in a quick, straightforward process, it is ideal for a wide range of applications, including the inspection of plastic parts, small castings and complex mechanisms as well as investigating a diverse range of materials and natural specimens.
  • Page 32 (amber light) and when X-rays are being generated (red light). The XT H 225 is supported on four adjustable feet. The loading requirements are specified on the installation drawing. The system will be levelled when installed and should not require adjustment.
  • Page 33 Not shown: • Service access panel. The rear service access panel must not be opened unless the electrical supply is isolated. With suitable training, a supervisor can check the backing pump oil and air filters. XTM0522-B1 XT H 225 X-ray System...

  • Page 34: Operator Console

    9. Image zoom manipulator joystick. Changes the geometric magnification by moving the sample towards or away from the X-ray source. 10. Tilt/rotate manipulator joystick. Tilts the sample stage or rotates the turntable around the axis indicated. XTM0522-B1 XT H 225 X-ray System...

  • Page 35: System Options

    The advanced filter kit helps produce the best quality CT metrology conditions using the multi-metal target. Sample holders A selection of additional sample holders is available to increase the flexibility of the XT H 225. These include: • Self-centring chuck •...
  • Page 36 Tilt the monitor to suit and re-tighten the locking bolt. The monitor can be rotated by releasing both grub screws at the top of the mount. These should be re-tightened after adjustment. XTM0522-B1 XT H 225 X-ray System...

  • Page 37: Inspect-X

    Introduction to the X-ray system Inspect-X Inspect-X is the software that controls Nikon Metrology X-ray inspection systems. Inspect-X is used with a single large screen (3840 x 2160 pixels), the image window displays on the left side of the screen with the toolbar above the image window. The control area is displayed on the right.
  • Page 38 X-rays can be generated. 6. Control panel Once a workflow has been selected, the control panel displays relevant controls and settings on a series of tabs designed to step you through the selected process. XTM0522-B1 XT H 225 X-ray System...
  • Page 39 Shows a list of actions recorded during the acquisition, processing and analysis of an image. Use these actions to create an inspection program. 9. Scripts Shows a list of scripts (collections of actions) based on recorded actions. You can also add scripts to an inspection program. XTM0522-B1 XT H 225 X-ray System...

  • Page 40: The Inspect-X Manipulator And Imaging Controls

    There are some small differences to the Axes controls in Inspect-X dependent on the type of manipulator within the X-ray system. In particular, there are different numbers of axes that XTM0522-B1 XT H 225 X-ray System...
  • Page 41 The X-ray parameters that need to be set to perform an X-ray inspection of a sample are: • Beam energy (kV), which controls the energy of the X-rays and hence the penetration of the sample. XTM0522-B1 XT H 225 X-ray System...
  • Page 42 After a short delay, the X-rays are switched on (3). There are two buttons in the X-ray zone, which are used to: • Switch X-rays on or off. • Stop all movement of the manipulator in an emergency (Stop). XTM0522-B1 XT H 225 X-ray System...
  • Page 43 X-rays should be switched off using these controls prior to opening the system door. Do not use the interlocks to switch the X-rays off during normal use. Doing so shortens the life of the filament. XTM0522-B1 XT H 225 X-ray System...

  • Page 45: Maintenance

    If there is any evidence of leakage from under the machine, or around the water chiller, do not switch the machine on and request a Nikon Metrology-trained engineer to inspect the system. Deal with any spillage using absorbent granules and alert other users by placing signs in the area to indicate a slipping hazard.
  • Page 46 Turn off the cooling unit and check the cooling interlock is broken. 7. Check chiller dust filters and clean as necessary. 8. Check the oil level in the backing pump. If it is low contact Nikon Metrology for service. 9. Check the emergency stop button(s) function correctly.

  • Page 47: Interlock Testing

    On the Push the All systems Monthly Switch OFF operator button down apart from (EMO) table, until it locks computer are near powered joysticks down - pumps are stopped, manipulator cannot be moved with controls. XTM0522-B1 XT H 225 X-ray System...

  • Page 49: Declaration Of Conformity

    6 Declaration of conformity XTM0522-B1 XT H 225 X-ray System...
  • Page 50 Declare under our sole responsibility that the following product: Industrial X-Ray Inspection Machine Model: XT H 225 (Mk 4) Conforms with the relevant Essential Health and Safety Requirements (EHSRs) of the Machinery Directive (2006/42/EC), with the relevant requirements of the Low Voltage...
  • Page 52 NIKON METROLOGY SARL XTM0522-B1 NIKON MALAYSIA SDN. BHD. XT H 225 X-ray System phone: +33 1 60 86 09 76 phone: +60 3 7809 3609 sales.france.nm@nikon.com NIKON INSTRUMENTS KOREA CO. LTD. More offices and resellers at www.nikonmetrology.com...

Table of Contents

Save PDF