Summary of Contents for MAUS TP60-HDE
- Page 1 Oil pressure power unit TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page1...
- Page 2 TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page2...
- Page 3 Machine you have purchased. This instruction manual has been drafted according to Directive 2006/42/CE Translation of the original instruction TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page3...
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Page 4: Table Of Contents
HANDLING OF CRATES WITH GANTRY CRANE AND ROPES ........32 HANDLING OF THE UNPACKAGED MACHINE ............33 9.2.1 HANDLING OF THE MACHINE BY WHEELS............... 33 TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page4... - Page 5 ALARMS LIST ........................ 48 MAINTENANCE ..................49 13.1 MAINTENANCE OF TP60-HDE ..................51 HYDRAULIC LAYOUT ................52 ELECTRIC SCHEME ................53 SPARE PARTS LIST................54 TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page5...
- Page 6 TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page6...
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Page 7: Preliminary Information
WARNING It is forbidden to remove the “CE MARKING” plate and/or to exchange it with other plates on the Machine. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page7... -
Page 8: Use Of The Manual
This Manual concerning the “Machine” can be accompanied with different Manuals concerning “commercial parts” fitted on the Machine: for this reason, for the specific operations concerning these components, refer to the specific Manuals. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page8... -
Page 9: Limit Of Use Of The Manual
For detailed information about warranty terms, refer to the indications in the sale contract. The warranty is automatically void in case of changes to the machine without previous consent by MAUS ITALIA S.a.s., which shall not be liable in case of accidents, damages and injuries to persons and/or goods. TEST All the machines produced by MAUS ITALIA have undergone a preventive, full test. -
Page 10: General Provisions
(mechanic, electric, pneumatic and hydraulic) technical know how necessary for the activities indicated in the Manual. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page10... -
Page 11: Storage Of The Manual
The user can ask for information and updates which, when released, are integral to the Use and Maintenance Manual. We recommend the user, in case of sale of the machine, to transfer as well the Manual and notice MAUS ITALIA S.a.s. about the new owner so that the latter can obtain the later updates. TP60_HDE_UK_R00.DOC... -
Page 12: Arrangements Carried Out By The Customer
the supply meets order specifications (see packing-list). In case of damages or missing parts, immediately notice with details and/or pictures MAUS ITALIA S.a.s., the carrier and its insurance company. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page12... -
Page 13: Safety Requirements
MACHINE OPERATOR Identifies qualified, trained personnel, even by means of training course at MAUS ITALIA, that is provided with specific skills for the correct, safe use of the machine. It is strictly forbidden for the operator to perform the operations which are under the responsibility of the maintenance technician. - Page 14 Any maintenance intervention highlighted by the nearby symbol must be requested to the manufacturer. PORTABLE LAMPS For cleaning, lubrication, maintenance operations in dark areas, we recommend to use portable lamps TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page14...
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Page 15: Wear And Personal Safety Devices
OBLIGATION TO WEAR OPERATOR PROTECTIVE GOGGLES MAINTENANCE OPERATOR Never wear loose and/or torn objects and/or clothes (necklaces, wristwatches, rings, bracelets, scarves, foulards, ties, etc.) TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page15... -
Page 16: General Safety Requirements
DO NOT leave tools or objects resting on the machine and, notably, do not deposit or rest containers with fluids near electric parts (e.g. electric panel, control panel). TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page16... - Page 17 Always have the maintenance technician perform maintenance, adjustment operations or any operation outside the scope of the tasks commissioned by the manager. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page17...
- Page 18 THE FLOOR MUST BE KEPT CLEAN AND DRY. Before performing any type of maintenance or cleaning, bring the Machine to energy state zero. (unless otherwise indicated) TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page18...
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Page 19: Safety Requirements For The Use Of Tp60-Hde
It is forbidden to install the machine in an environment with potentially explosive atmosphere. Installation in this type of environment is to be considered improper use. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page19... -
Page 20: Safety Requirements Concerning Maintenance Operations
MAUS ITALIA recommends to have available a stock of spare parts and of components subject to wear. Carefully read the section of this Manual concerning maintenance. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page20... -
Page 21: Product Identification Data
Model: TP60-HDE Serial number: Year of manufacturing Manufacturer MAUS Italia F. Agostino C. S.a.s. SS. Paullese Km. 30, 26010 Bagnolo Cremasco (CR) ITALY TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page21... -
Page 22: Standard Supply
The hydraulic power unit is provided with the supply cable already wired for connection to the mains. The standard supply includes the following items: POS. DESCRIPTION Hydraulic power unit TP60-HDE Instruction manual TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page22... -
Page 23: Technical Features And Descriptions
For the detail of the technical features related to the jacks and to the equipping of the system, please read the specific manual. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page23... -
Page 24: Technical Specifications
Distribution unit rear, free) Equipotential circuit coupling Delivery joint Emergency stop button Return joint Cable-holding compartment Plug for oil tank Jack-holding compartment Electric motor TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page24... - Page 25 Inch 27.5 1290 mm Inch 50.8 1125 mm Inch 44.3 Weight (with oil) 410 Kg Lbs 903 Operator position sound pressure level < 70db (A) TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page25...
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Page 26: Technical Service Information
MAUS Italia F. Agostino C. S.a.s. COMPANY NAME ADDRESS SS. Paullese Km. 30, 26010 Bagnolo Cremasco (CR) ITALY PHONE (+39) 0373.237001 (+39) 0373.649560 e-mail info@mausitalia.it expo@mausitalia.it Internet site www.mausitalia.it TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page26... -
Page 27: Scope Of Application
PREVENTION RULES APPLICABLE IN THE COUNTRY WHERE THE MACHINE HAS BEEN INSTALLED AND USED. With reference to the indications in this Instruction Manual, MAUS Italia S.a.s. shall not be responsible for damages to goods or persons due to: - improper use of the Machine;... -
Page 28: Disposal
DO NOT DISPOSE OF POLLUTING MATERIAL SUCH AS OILS, DIESEL OIL, GREASES, PRODUCTION RESIDUALS, RESIDUALS OF RAW MATERIALS, ETC., INTO THE ENVIRONMENT. . DURING DISPOSAL OPERATIONS, SORT THE DIFFERENT TYPES OF MATERIAL TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page28... - Page 29 ALL THE COMPONENTS MUST BE DISPOSED OF BY AUTHORIZED COMPANIES, SPECIFIC FOR EACH ITEM, AND IN COMPLIANCE WITH THE APPLICABLE LAWS. The Machine identification plate shall be returned to MAUS ITALIA S.a.s.. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page29...
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Page 30: Transport And Handling
Clean the zone near the area where the Machine will be installed, so as to avoid slipping, stumbling, or falls TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page30... -
Page 31: Handling Of The Packaged Machine
) to open the crate, use suitable means (such as a jemmy), starting from the cover. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page31... -
Page 32: Handling Of Crates With Gantry Crane And Ropes
(such as a jemmy), starting from the cover TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page32... -
Page 33: Handling Of The Unpackaged Machine
. This enables to move the machine with ease, positioning the control unit in front of the work to be performed TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page33... -
Page 34: Handling Of The Machine By Means Of Gantry Crane
(max. 20 cm.), aided by another person, if the view is blocked; slowly rest on ground; TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page34... -
Page 35: Installation
Machine and the energy sources. The personnel in charge of installation shall wear work overalls and gloves, accident prevention shoes and goggles. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page35... -
Page 36: Refilling Of Hydraulic Oil
Do not start the control unit without having filled the oil tank, such operation may damage the oil pump. The hydraulic power unit TP60-HDE is shipped or delivered with oil tank empty. Do not start the control unit without having filled the oil tank. -
Page 37: Electric Connections
Connect, by means of the multi-pole electric cable, the jack to the TP60- HDE control unit Then, connect the power cable of the control unit TP60-HDE to the mains. Connect the cable to the circuit bonding. 10.3... -
Page 38: Control Panel And Operating Mode
Voltage indicator (24 Volt) Control unit start button Control unit stop button Oil temperature alarm pilot light Motor overheating indicator Filter clogging alarm pilot light TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page38... -
Page 39: Startup
32 to “OFF”. Reverse two phases of power supply cable plug, then try again. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page39... -
Page 40: Selection Of The Work Cycle
In the manual cycle, when this limit is exceeded, the piston slows down and two warnings are issued: a visual one by means of the turret positioned on the control unit and an audible one. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page40... -
Page 41: Automatic Cycle
To stop the cycle, press the button or turn the selector “A” to the manual position TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page41... - Page 42 To resume the cycle, from the control panel of the Runpul jack, press the button “D” marked by the symbol TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page42...
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Page 43: Pliers Release
If pliers are not released at the first attempt, try again up to achieving a complete release. Extract the jack from the pipe. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page43... - Page 44 Now the Runpul jack is ready to work. IMPORTANT: bring selector “36” to position 1. NOTE: the TP60-HDE control unit can also be used with the jacks of the series Grippul and Onlypul with the following limitations: Only manual cycle is allowed.
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Page 45: Adjustment Of Working Pressure And Oil Flow Rate
ONCE THE PRESSURE HAS BEEN ADJUSTED, PLACE SELECTOR “36” OF THE PANEL OF THE CONTROL UNIT TP60-HDE TO THE POSITION MARKED BY THE SYMBOL TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page45... - Page 46 If it is necessary to adjust the flow rate, operate as shown in the figure: 22mm TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page46...
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Page 47: Faults Or Malfunctions, Causes And Remedies
The jack does not suitably grasp the pipe to be extracted or TPM. Check wear and cleaning on jack pliers and TPM To check and replace pliers, refer to relevant jack manual. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page47... -
Page 48: Alarms List
TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page48... -
Page 49: Maintenance
Each of these operations must be performed by A SINGLE, professionally qualified Technician (unless otherwise indicated), NOT BY MULTIPLE PERSONS. Verify that no type of energy is present on the machine. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page49... - Page 50 If necessary, contact MAUS ITALIA S.a.s. . IMPORTANT: Extraordinary maintenance operations are to be considered as interventions which can be carried out only by Technicians of MAUS ITALIA S.a.s. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page50...
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Page 51: Maintenance Of Tp60-Hde
- Open the cap and fill the tank with new oil. Lack of suitable maintenance or improper use of the equipment exonerate MAUS Italia from liabilities for damages to goods or persons. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page51... -
Page 52: Hydraulic Layout
HYDRAULIC LAYOUT TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page52... -
Page 54: Electric Scheme
ELECTRIC SCHEME TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page53... - Page 55 N° Dis. Part. Rev. A termini di legge ci riserviamo la proprietà di questo disegno con divieto 13317 02/2015 di riprodurlo o di renderlo comunque noto a terzi, tutto o in parte, senza autorizzazione scritta della direzione MAUS ITALIA. Mod.303.1...
- Page 56 N° Dis. Part. Rev. A termini di legge ci riserviamo la proprietà di questo disegno con divieto 13317 02/2015 di riprodurlo o di renderlo comunque noto a terzi, tutto o in parte, senza autorizzazione scritta della direzione MAUS ITALIA. Mod.303.1...
- Page 57 N° Dis. Part. Rev. A termini di legge ci riserviamo la proprietà di questo disegno con divieto 13317 02/2015 di riprodurlo o di renderlo comunque noto a terzi, tutto o in parte, senza autorizzazione scritta della direzione MAUS ITALIA. Mod.303.1...
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- Page 64 N° Dis. Part. Rev. A termini di legge ci riserviamo la proprietà di questo disegno con divieto 13317 02/2015 di riprodurlo o di renderlo comunque noto a terzi, tutto o in parte, senza autorizzazione scritta della direzione MAUS ITALIA. Mod.303.1...
- Page 65 N° Dis. Part. Rev. A termini di legge ci riserviamo la proprietà di questo disegno con divieto 13317 02/2015 di riprodurlo o di renderlo comunque noto a terzi, tutto o in parte, senza autorizzazione scritta della direzione MAUS ITALIA. Mod.303.1...
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- Page 68 THE ORDER, IT IS NECESSARY TO SPECIFY THE RELATIVE “CODE”. MOREOVER, FOR HELPING IN FINDING THEM, PLEASE SPECIFY THE SERIAL NUMBER OF THE MACHINE WHICH THE PARTS ARE REFERRING TO. TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page54...
- Page 69 SUPPLEMENTARY CODE DESCRIZIONE DESCRIPTION IDENTIFICATION CODE 061TP0611000### QUADRO ELETTRICO 220/400 ELECTRIC BOARD 220/400 01AKM0301043700 MANIGLIA HANDLE 061TP0610040000 PIANALE CENTRALINA PLATFORM 061TP0600006000 MANICOTTO LINEA SCARICO OLIO SLEEVE LINE DRAIN 061TP0610110000 GUARNIZIONE MONOBLOCCO DISTRIBUTORI DISTRIBUTOR MONOBLOCK GASKET 061TP0610150000 GUARNIZIONE LANTERNA MOTORE MOTOR SPIDER GASKET 061TP0600017010 MONOBLOCCO DISTRIBUTORI DISTRIBUTOR MONOBLOCK...
- Page 70 N Dis. Part. Rev. A termini di legge ci riserviamo la propriet di questo disegno con divieto di riprodurlo o di renderlo comunque noto a terzi, tutto o in parte, 13317 senza autorizzazione scritta della direzione MAUS ITALIA. Mod. 303.1...
- Page 71 N Dis. Part. Rev. A termini di legge ci riserviamo la propriet di questo disegno con divieto di riprodurlo o di renderlo comunque noto a terzi, tutto o in parte, 13317 senza autorizzazione scritta della direzione MAUS ITALIA. Mod. 303.1...
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- Page 73 TP60_HDE_UK_R00.DOC The owner of this document is MAUS ITALIA any reproduction, even partial, is forbidden Page55...
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