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Zirkon zahn M1 MILLING UNIT COMPACT LINE Operation And Maintenance Manual

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Operation and maintenance manual

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  • Page 1 Operation and maintenance manual...
  • Page 2 Operation and maintenance manual (Translation of the original version) M1 Milling Unit Compact Line Machine type: M1 Milling Unit (Abutment, Soft, Wet, Wet Heavy Metal) Version: 1.0 Copyright 2021 Zirkonzahn Gais ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 3 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 4: Table Of Contents

    Zirkonzahn.Software ........... . 25 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 5 Spindle exchange ............41 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 6 Permissible transport conditions ..........49 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 7 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 8: Milling Units Overview

    MILLING UNITS OVERVIEW M1 Abutment Milling Unit M1 Soft Milling Unit M1 Wet Milling Unit M1 Wet Heavy Metal Milling Unit ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 9: Operation And Maintenance Manual

    OPERATION AND MAINTENANCE MANUAL This operation and maintenance manual is an integral part of the M1 milling unit compact line and must be kept in a place known to the operator and easily and immediately accessible at all times. The milling units may only be operated by fully trained people.

  • Page 10: Service

    Zirkonzahn headquarters in Gais (phone +39 0474 066 660 or e-mail: info@zirkonzahn.com). ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 11: General

    Loading/unloading the orbit and the tool magazine, starting the milling process, calibrating and cleaning the machine are the only processes that have to be performed manually. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 12: Device Id Plate

    Zirkonzahn srl, Headquarters Italy – 39030 Gais – BZ, is the manufacturer of the milling unit and is referred throughout the operation and maintenance manual as Zirkonzahn. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 13: Usage

    For using this milling unit, a basic dental technical knowledge is required. The participation in a CAD/CAM training course offered by Zirkonzahn is recommended. The milling units of the M1 milling unit compact line can only be operated with a suitable extraction unit (see technical data). Directive "2004/37/EC - Protection against the risks related...

  • Page 14: Not Intended Use

    Operation without compressed air or with compressed air that does not - Dry milling without a functioning suction unit increases the risk of dust exposure and is therefore not permitted. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 15: Safety And Residual Risks

    Touching moving parts is strictly forbidden. Repair and maintenance work on moving parts is strictly forbidden! Fine dust may be generated during Use breathing protection. elaboration. Use eye protection. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 16: Other Symbols

    Set the device out of operation and contact the Zirkonzahn support team at the Zirkonzahn headquarters in Gais (phone +39 0474 066 630 or e-mail: info@zirkonzahn.com). ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 17: Possible Sources Of Danger

    The front plate must be closed manually. front plate. objects are not trapped. The installation surface must correspond to installation surface for the milling unit. data. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 18 Increased noise emissions. If increased noise emissions are noticed at the workplace, ear protection must be worn. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 19: Installation Site

    INSTALLATION SITE IMPORTANT INSTRUCTIONS FOR SETTING UP THE MILLING UNIT The M1 milling unit compact line has been designed for operation in protected and closed non-corrosive environments (see technical data). Do not expose milling unit to direct solar radiation. The resulting temperature differences could lead to milling inaccuracies.
  • Page 20 CHAPTER INSTALLATION SITE ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 21: Components

    Loose power cable Equipment accessories: Power cable M1 Power cable for PC Power cable for screen Video cable for screen Connecting cable suction - milling unit M1 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 22 Grindcontrol including accessories (M1 Abutment, M1 Wet and M1 Wet Heavy Metal) Key and calibration block (M1 Abutment) 3 clamping nuts (RA10, RA14, BR16) (M1 Abutment) Zirkonzahn Headquarters (phone +39 0474 066 660 or e-mail: info@zirkonzahn.com). ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 23: M1 Milling Unit

    04. Emergency shutdown switch 05. Counter bearing A-axis B-axis 06. Tool magazine 07. Orbit 08. Calibration probe connection 09. Webcam 10. Bellow 11. Spindle 12. Suction opening with cover ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 24: Recommended Additional Articles

    Zirkonzahn milling unit with orbit Ø 95 mm. ® Article number: ZBAC169 Glass Ceramics Holder Zirkonzahn milling unit with orbit Ø 95 mm. Article number: ZBAC1651 JawPositioner Support Article number: ZBAC3511 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 25: Zero Point Stylus D6 For M1/M4 Milling Units

    - Zirkonzahn.Nesting: Axis-oriented nesting programme for the ideal positioning of dental restoration data in the milling blank. - Zirkonzahn.CAM: - Zirkonzahn.Fräsen: machine and illustrates the milling process graphically. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 26 - Zirkonzahn.Help: Zirkonzahn.Help is an extensive database that offers a multitude of hints and suggestions concerning our CAD/CAM programmes as well as answers to our customers’ most frequent requests. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 27: Installation

    - The original packaging must be kept for at least 1 year for possible return consignments. - For the operation of the device, a suitable power supply, compressed air supply and suction unit (see technical data sheet) are required. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 28 CHAPTER INSTALLATION ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 29: Operation

    06. Connect the blue LAN cable to the milling unit. 07. Connect the power cable to the All in One Touch PC and plug it into an available ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 30: Connection Of The Milling Unit

    02. Connect the discharge tube Ø 30 mm to the milling unit. 03. Connect the Grindcontrol Basic with the power cable to the milling unit (OUT GRINDCONTROL MAX 500 W). ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 31 CHAPTER OPERATION Internet access min. 30 mA min. 10 A (230 V) min. 20 A (115 V) Residual-current circuit-breaker Power circuit breaker ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 32 Compressed air Suction unit (mind. 6 bar, max. 10 bar) max. 1000 W according to ISO 8573- SUCTION UNIT 1:2010 Grindbox Basic M1/M5 max. 500 W ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 33: First Start-Up

    The device must not be operated in this condition. - Visual inspection of the milling chamber for possible damages and impurities. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 34: Procedure

    15. Take the milled workpiece out of the orbit and complete the work. 16. Clean the device. Should malfunctions occur during the milling operation, immediately press the emergency shutdown switch. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 35: Cleaning

    Therefore, all cleaning works can be easily carried out without professional help. In case of uncertainties, contact Zirkonzahn's Support Team. The use of compressed air is prohibited. Only use cleaning agents recommended by Zirkonzahn. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 36: Cleaning Intervals

    - Clean the orbit with the Orbit Cleaning Liquid as shown in the manual. - Safety regulations of the product Orbit Cleaning Liquid must be observed! ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 37: Cleaning Of Spindle And Chuck

    Hold the front shaft of the collet chuck with the small spanner wrench and open it with a left turn. Unscrew the chuck manually. Clean the inside of the spindle with the collet cone. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 38 Insert the collet back into the spindle and close it with both spanner wrenches. Continue with screwing the splash guard back onto the spindle and then turn on the air pressure. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 39: Maintenance

    The maintenance intervals must therefore be observed without fail. The maintenance plan is enclosed in this operation and maintenance manual. The latest Zirkonzahn.Fräsen software under the menu item "More". ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 40 CHAPTER MAINTENANCE ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 41: Repairs And Troubleshooting

    RESTART PROTECTION AFTER POWER FAILURE In the event of malfunction of the milling unit during a phase of work (e.g. power failure) the device must be restarted. SPINDLE EXCHANGE Zirkonzahn. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 42: E-Box Exchange

    Under no circumstances the milling unit must be disposed of it in the environment or in normal garbage. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 43: Training And Practice

    - Insert the necessary milling burs into the tool changing magazine. Collet chuck does not open - Changing of the burs is not working - Check air pressure connection. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 44: Interrupted Milling Process

    If return shipment is required, always use the original packaging. Observe indications on transport packaging (fragile, this side up). Use suitable packaging for possible return of individual device components! ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 45: Warranty

    Zirkonzahn as defective (material or production defect). LOSS OF WARRANTY The loss of the warranty claim occurs in the following cases: - Poor maintenance. - Not proper, non-intended use. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 46: The Warranty Does Not Cover

    - Loss in sales. - Wear parts. TECHNICAL IMPROVEMENTS Zirkonzahn is not required to make any technical amendments or improvements related to subsequent design changes. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 47: Technical Data

    48 V - Collet chuck Ø 3 mm and Ø 6 mm - Direction of spindle rotation Clockwise - Spindle speed Standard version: max. 50.000 R.p.m. ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 48: Option 2: All In One Touch Pc

    : Class 2 (according to ISO 8573-1:2010). separator. - Recommendation: To protect the compressor, it should have a tank volume of at least 50 l and ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...

  • Page 49: Connection To The Power Supply System Via Residual-Current Circuit Breaker

    - Keep it in a dry place. - Do not place it in a cold environment. - Protect it from dusts. - Do not place it near corrosive agents (e.g. salt water). ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 50 NOTES ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 51 ZIRKONZAHN – OPERATION AND MAINTENANCE MANUAL M1 MILLING UNIT COMPACT LINE – VERSION: 13/05/2021...
  • Page 52 H U M A N Z I R C O N I U M T E C H N O L O G Y Zirkonzahn Worldwide – Tel +39 0474 066 660 – info@zirkonzahn.com – www.zirkonzahn.com All information is subject to change. Errors and omissions excepted. Version: 13/05/2021...

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