Atlas Copco LG 504 Safety And Operating Instructions Manual

Atlas Copco LG 504 Safety And Operating Instructions Manual

Forward and reversible plate
Table of Contents

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LG
504
Safety and operating instructions
Forward and reversible plate
© 2016 Construction Tools EOOD | No. 9800 1721 01 | 2016-04-07
Original instructions

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Table of Contents
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Summary of Contents for Atlas Copco LG 504

  • Page 1 Safety and operating instructions Forward and reversible plate © 2016 Construction Tools EOOD | No. 9800 1721 01 | 2016-04-07 Original instructions...
  • Page 3: Table Of Contents

    LG 504 Contents Contents Introduction............... . 5 About the Safety and operating instructions.
  • Page 4 Contents LG 504 When taking a break............25 Parking, electric start.
  • Page 5: Introduction

    Safety and operating instructions Introduction Thank you for choosing a product from Atlas Copco. Since 1873, we have been committed to finding new and better ways of fulfilling our customers' needs. Through the years, we have developed innovative and ergonomic product designs that have helped customers improve and rationalize their daily work.
  • Page 6: Safety Instructions

    Safety and operating instructions LG 504 Appropriate work overall or similar clothing (not ● Safety instructions loose-fitting) that covers your arms and legs. To reduce the risk of serious injury or death to Drugs, alcohol or medication yourself or others, read and understand the Safety...
  • Page 7 LG 504 Safety and operating instructions Release the filler cap slowly to let pressure ► WARNING Dust and fume hazard escape. Dusts and/or fumes generated or dispersed when using the machine may cause serious and permanent ► Never overfill the fuel tank.
  • Page 8 Safety and operating instructions LG 504 Avoid eating, drinking, and using tobacco products ► WARNING Projectiles in areas where there is dust or fumes. Failure of the work piece, of accessories, or even of the machine itself may generate high velocity ►...
  • Page 9 LG 504 Safety and operating instructions WARNING Vibration hazards WARNING Trapping hazard Normal and proper use of the machine exposes the There is a risk of neck ware, hair, gloves, and clothes operator to vibration. Regular and frequent exposure getting dragged into or caught by rotating machine to vibration may cause, contribute to, or aggravate parts.
  • Page 10: Transport, Precautions

    Never modify the machine. Modified machines are ► not covered by warranty or product liability. ► Always use original parts and accessories approved by Atlas Copco. Change damaged parts immediately. ► Replace worn components in good time. ► WARNING Hot oil hazard When changing the oil, oil filter or hydraulic oil on a hot machine, there is a risk of burns.
  • Page 11: Overview

    LG 504 Safety and operating instructions Overview Main parts To reduce the risk of serious injury or death to yourself or others, read the Safety instructions section found on the previous pages of this manual before operating the machine. Design and function...
  • Page 12: Labels

    Safety and operating instructions LG 504 Cylinder head cover Silencer Exhaust pipe Injector pump Oil plug, eccentric element Working mode position Start/Idling speed position Stop position Position lock Labels The machine is fitted with labels containing important information about personal safety and machine maintenance.
  • Page 13: Data Plate

    LG 504 Safety and operating instructions Data plate Construction Tools EOOD Type Operating mass kg Rated power kW Year of Mfg Product Identification Number Made in xxxxxxxx Machine type Product Identification Number The warning symbol together with the book symbol means that the user must read the safety and operating instructions before the machine is used for the first time.
  • Page 14: Safety Label, Handle Locking

    Safety and operating instructions LG 504 Safety label, handle locking Safety label, read the instruction manual The handle must be locked when in the raised ♦ Instruction manual. The operator must read the position. Read the instruction manual. safety, operation and maintenance instructions before operating the machine.
  • Page 15: Information Label

    LG 504 Safety and operating instructions Information label Transport Lifting the machine WARNING Lifting hazard Never lift the machine without checking if it is intact. A damaged machine can fall apart, which can result in serious injury. Check that all equipment are dimensioned in ►...
  • Page 16: Secure Transport

    Safety and operating instructions LG 504 Filling procedure Secure transport 1. Stop the engine and let it cool down before filling the tank. WARNING Transport hazard 2. Release the filler cap slowly to let any pressure During transportation always strap the machine escape.
  • Page 17: Operating On Slopes

    LG 504 Safety and operating instructions Never work on slopes that exceed the capabilities ♦ of the machine. The maximum slope of the machine in operation is 20° (depending on the condition of the ground). Operating on slopes WARNING Slope hazards During operation, secure the machine so it can not fall if it is placed on a sloping ground.
  • Page 18: Before Starting, Hatz

    Safety and operating instructions LG 504 Before starting, Hatz Follow the general safety precautions supplied with the machine at the delivery. We recommend that you study the engine manual supplied with the machine. Check that the maintenance routines have been carried out.
  • Page 19: Starting The Engine, Hatz Manual Start

    LG 504 Safety and operating instructions 3. Rotate the start handle until the engine resists. Starting the engine, Hatz manual start 1. Pull up the automatic decompression device to start position. 2. Move the throttle control handle to idling position.
  • Page 20 Safety and operating instructions LG 504 5. Increase to full power by moving the throttle control to position (D). For non EPA throttle control: For EPA throttle control: © 2016 Construction Tools EOOD | No. 9800 1721 01 | 2016-04-07...
  • Page 21: Starting The Engine, Hatz Electric Start

    LG 504 Safety and operating instructions 3. Turn the ignition key (C) through position II, to Starting the engine, Hatz electric start position III. 1. Move the throttle control handle to idling position. For non EPA throttle control: 4. Release the ignition key as soon as the engine starts.
  • Page 22: Stopping The Engine, Hatz Manual Start

    Safety and operating instructions LG 504 3. Stop the engine by moving the throttle control Stopping the engine, Hatz manual start handle to position (C). 1. Move the throttle control handle to idling position. For non EPA throttle control: For non EPA throttle control: Move the throttle control handle to half throttle, position (A).
  • Page 23: Stopping The Engine, Hatz Electric Start

    LG 504 Safety and operating instructions 2. Allow the engine to idle for a few minutes. Stopping the engine, Hatz electric start 1. Move the throttle control to idling position. 3. Move the throttle control to the stop position (C).
  • Page 24: Operating

    Safety and operating instructions LG 504 Operating DANGER Handle hazard When changing the locking position, the handle must be held, otherwise it can cause injuries. ► Hold the handle. Lower the handle with caution. ► ♦ Forward operation: Move the forward and reverse control forwards with small movements.
  • Page 25: Ci - Compaction Indicator (Option)

    LG 504 Safety and operating instructions Before starting maintenance on the machine, clean ♦ CI - Compaction Indicator it in order to avoid exposure to hazardous (Option) substances. See “Dust and fume hazard”. Use only authorised parts. Any damage or ♦...
  • Page 26: Checking The Engine

    Safety and operating instructions LG 504 In order to ensure that the machine remains within Checking the air filter the stated vibration level values, the following checks ♦ Check the engine air filter (A). must be performed: Maintenance routines: ♦...
  • Page 27: Checking The Safety Straps

    LG 504 Safety and operating instructions Checking the safety straps Cleaning the machine ♦ Check the safety straps on the front and back of ♦ Do not spray water directly onto electrical the machine. Replace if they are damaged. components or the instrument panel.
  • Page 28: Checking The Shock Absorbers

    Safety and operating instructions LG 504 1. Remove the protective cover (A). Checking the shock absorbers 1. Check all the shock absorbers (A) for cracks or 2. Check if the V-belt (B) is damaged, change if if they are exhausted. There are two shock necessary.
  • Page 29: Checking Bolted Joint

    LG 504 Safety and operating instructions Checking bolted joint Hydraulic system, checking the hydraulic oil level 1. Check the hydraulic oil level by using the dipstick (A). Check and if necessary tighten screws and nuts. Checking the battery 2. Fill up with hydraulic oil if necessary, see chapter "Hydraulic system, changing the hydraulic oil".
  • Page 30: Changing The Oil In The Eccentric Element

    Safety and operating instructions LG 504 5. Screw in the filler plug. Changing the oil in the eccentric element Drain the oil from the eccentric element by doing one Using a suction pipe (optional eqiupment) of the following ways: 6. Loosen the sheet metal in front of the plug (B) Tilting the machine by unscrew two screws.
  • Page 31: Hydraulic System, Changing The Hydraulic Oil

    LG 504 Safety and operating instructions Hydraulic system, changing the hydraulic Storage 1. Remove the dipstick (A). Empty the fuel tank before storing the machine. ♦ Clean the machine. ♦ ♦ Clean the air filter. ♦ Wipe off any oil and dust that has accumulated on the rubber parts.
  • Page 32: Technical Data

    Safety and operating instructions LG 504 Technical data Machine data Hatz, manual start Hatz, electric start Hatz EPA, electric start Engine Type Hatz 1 D81Z 4-stroke Hatz 1 D81Z 4-stroke Hatz 1 D81Z 4-stroke Power, kW (hp) 9.2 (12.3) 9.2 (12.3) 9.2 (12.3)
  • Page 33: Noise And Vibration Declaration Statement

    Type at operator's ear dB(A) rel 1pW rel 1pW hours/day LG 504 electric Permitted working hours per day are calculated on action value of 2.5 m/s as per 2002/44/EC. Uncertainties, sound value Uncertainties, sound value dB(A) dB(A) Type LG 504 electric 1.5-2.5...
  • Page 34: Dimensions (Without Extensions)

    Safety and operating instructions LG 504 Dimensions (without extensions) mm (in.) *Contact area, m (sq feet). 550 (21.7) 0.216 (2.325)* 900 (35.4) 1025 (40.4) 1670 (65.7) © 2016 Construction Tools EOOD | No. 9800 1721 01 | 2016-04-07 Original instructions...
  • Page 35: Dimensions (With Extensions)

    LG 504 Safety and operating instructions Dimensions (with extensions) mm (in.) *Contact area, m (sq feet). 700 (27.6) 850 (33.5) 0.332 (3.574)* 900 (35.4) 1025 (40.4) 1670 (65.7) © 2016 Construction Tools EOOD | No. 9800 1721 01 | 2016-04-07...
  • Page 36: Ec Declaration Of Conformity

    Directive 2006/42/EC (Machinery Directive) and 2000/14/EC (Noise Directive), and the harmonised standards mentioned below. Guaranteed sound power level Measured sound power level Machines [dB(A)] [dB(A)] LG 504 Electric Following harmonised standards were applied: EN500-1 +A1 ♦ ♦ EN500-4 Following other standards were applied: 2000/14/EC, appendix VIII ♦...
  • Page 40 Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers, and drawings. www.atlascopco.com...

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