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Ki Mobility Little Wave Flip Technical Manual
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Ki Mobility Little Wave Flip Technical Manual

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THIS TECHNICAL MANUAL HAS BEEN DEVELOPED FOR AND
INTENDED TO BE USED BY A QUALIFIED TECHNICIAN
WORKING FOR AN AUTHORIZED KI MOBILITY DEALER.

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Summary of Contents for Ki Mobility Little Wave Flip

  • Page 1 THIS TECHNICAL MANUAL HAS BEEN DEVELOPED FOR AND INTENDED TO BE USED BY A QUALIFIED TECHNICIAN WORKING FOR AN AUTHORIZED KI MOBILITY DEALER.
  • Page 2 WARNING: Repairs and adjustments not made by a qualified technician working for an authorized Ki Mobility Dealer can result in poor performance or failure of the device which may cause serious injury or death. This technical manual is designed to aid in the different procedures that may be needed for the Flip wheelchair.
  • Page 3 Table of Contents Tools........................ 3 Frame Tube Size Guide................... 3 Spoke Tension Values..................3 Seat Height - Configuration Charts..............4 Seat Height - Axle Diagram References ............67 Seat Height - Caster Arm Diagram References ..........68 Seat Height - Fork Diagram Reference ............69 Caster Construction ..................
  • Page 4 Frame Tube Size Guide *Tubing sizes subject to change without notice* This information is a reference for situations where the tube sizes are needed for certain attachments. Little Wave Flip Frame Tube Seat Frame: 1” Seat Frame Connecting Tube: 13/16”...
  • Page 5 Seat Height - Configuration Charts With your caster and wheel selection determined, use the charts below to determine caster, fork and axle configurations used for desired seat height and depth. 5" Caster, 12" Pneumatic Wheel - Std Caster Arm Caster Ext. Axle Bar Axle Seat Height...
  • Page 6 Seat Height - Configuration Charts 5" Caster, 12" Poly Wheel - Std Caster Arm Caster Ext. Axle Bar Axle Seat Height Frame Depth Fork Fork Hole Angle Position Angle Position 12 - 16 5" 13.5 17 - 20 5" 12 - 16 5"...
  • Page 7 Seat Height - Configuration Charts 5" Caster, 16" Pneumatic/Full Poly Wheel - Std Caster Ext. Axle Seat Height Frame Depth Caster Arm Angle Fork Fork Hole Axle Bar Angle Position Position 12 - 16 6" 17 - 20 6" 12 - 16 6"...
  • Page 8 Seat Height - Configuration Charts 5" Caster, 16" Low Poly Wheel - Std Caster Ext. Axle Seat Height Frame Depth Caster Arm Angle Fork Fork Hole Axle Bar Angle Position Position 12 - 16 5" 17 - 20 5" 12 - 16 5"...
  • Page 9 Seat Height - Configuration Charts 5" Caster, 16" Drum Brake Caster Ext. Axle Seat Height Frame Depth Caster Arm Angle Fork Fork Hole Axle Bar Angle Position Position 12 - 16 5" 17 - 20 5" 12 - 16 5" 15.5 17 - 20 5"...
  • Page 10 Seat Height - Configuration Charts 5" Caster, 20" Self Propel Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 5" 15.5 17 - 20 5" 12 - 16 5"...
  • Page 11 Seat Height - Configuration Charts 5" Caster, 22" Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 5" 16.5 13 - 16 5" 17 - 20 5" 6" 13 - 16 6"...
  • Page 12 Seat Height - Configuration Charts 5" Caster, 24" Wheel (Excluding Spoke Poly) Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 5" 13 - 16 5" 17 - 20 5" 5" 17.5 13 - 16 5"...
  • Page 13 Seat Height - Configuration Charts 5" Caster, 24" Spoke Poly Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 5" 13 - 16 5" 17 - 20 6" 5" 17.5 13 - 16 5"...
  • Page 14 Seat Height - Configuration Charts 6" Caster, 12" Drum Brake Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 17 - 20 12 - 16 6"...
  • Page 15 Seat Height - Configuration Charts 6" Caster, 12" Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 17 - 20 12 - 16 6"...
  • Page 16 Seat Height - Configuration Charts 6" Caster, 12" Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 14.5 17 - 20 6" 12 - 16 6"...
  • Page 17 Seat Height - Configuration Charts 6" Caster, 16" Pneumatic / Full Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 17 - 20 6"...
  • Page 18 Seat Height - Configuration Charts 6" Caster, 16" Low Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 17 - 20 12 - 16 6"...
  • Page 19 Seat Height - Configuration Charts 6" Caster, 16" Drum Brake Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 17 - 20 6" 12 - 16 6" 15.5 17 - 20 6"...
  • Page 20 Seat Height - Configuration Charts 6" Caster, 20" Self Propel Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 15.5 17 - 20 6" 12 - 16 6"...
  • Page 21 Seat Height - Configuration Charts 6" Caster, 22" Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 16.5 17 - 20 6" 12 - 16 6" 17 - 20 6"...
  • Page 22 Seat Height - Configuration Charts 6" Caster, 24" Wheel (Excluding Spoke Poly) Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 17 - 20 6" 12 - 16 6"...
  • Page 23 Seat Height - Configuration Charts 6" Caster, 24" Spoke Poly Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 6" 17 - 20 6" 6" 17.5 13 - 16 6" 17 - 20 6"...
  • Page 24 Seat Height - Configuration Charts 6X2 Caster, 12" Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 14.5 17 - 20 12 - 16 17 - 20...
  • Page 25 Seat Height - Configuration Charts 6X2 Caster, 12" Drum Brake Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 14.5 17 - 20 12 - 16...
  • Page 26 Seat Height - Configuration Charts 6X2 Caster, 12" Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 14.5 17 - 20 12 - 16 17 - 20 12 - 16 15.5...
  • Page 27 Seat Height - Configuration Charts 6X2 Caster, 16" Pneumatic/Full Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 15.5 17 - 20 12 - 16...
  • Page 28 Seat Height - Configuration Charts 6X2 Caster, 16" Low Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 14.5 17 - 20 12 - 16...
  • Page 29 Seat Height - Configuration Charts 6x2 Caster, 16" Drum Brake Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 15.5 17 - 20 12 - 16 17 - 20 12 - 16...
  • Page 30 Seat Height - Configuration Charts 6X2 Caster, 20" Standard Wheel including drum brake Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 17.5 13 - 16 17 - 20 13 - 16 17 - 20...
  • Page 31 Seat Height - Configuration Charts 6x2 Caster, 20" Self Propel Wheel with Drum Brake Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 17.5 17 - 20 13 - 16...
  • Page 32 Seat Height - Configuration Charts 6x2 Caster, 22" Wheel with Drum Brake Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 18.5 17 - 20 13 - 16 17 - 20...
  • Page 33 Seat Height - Configuration Charts 6X2 Caster, 24" Wheel (Excluding Spoke Poly w/Drum Brake) Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 19.5 13 - 16 17 - 20 13 - 16 17 - 20...
  • Page 34 Seat Height - Configuration Charts 7" Caster, 12" Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 17 - 20 12 - 16 6"...
  • Page 35 Seat Height - Configuration Charts 7" Caster, 12" Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 15.5 17 - 20 6" 12 - 16 6"...
  • Page 36 Seat Height - Configuration Charts 7" Caster, 12" Drum Brake Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 17 - 20 12 - 16 6"...
  • Page 37 Seat Height - Configuration Charts 7" Caster, 16" Low Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 15.5 17 - 20 6" 12 - 16 6"...
  • Page 38 Seat Height - Configuration Charts 7" Caster, 16" Pneumatic/Full Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 17 - 20 12 - 16 6"...
  • Page 39 Seat Height - Configuration Charts 7" Caster, 16" Drum Brake Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 15.5 17 - 20 6" 12 - 16 6"...
  • Page 40 Seat Height - Configuration Charts 7" Caster, 20" Self Propel Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 15.5 17 - 20 6" 12 - 16 6"...
  • Page 41 Seat Height - Configuration Charts 7" Caster, 22" Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 16.5 17 - 20 6" 12 - 16 6" 17 - 20 6"...
  • Page 42 Seat Height - Configuration Charts 7" Caster, 24" Wheel (Excluding Spoke Poly) Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 7" 17 - 20 7" 12 - 16 7"...
  • Page 43 Seat Height - Configuration Charts 7" Caster, 24" Spoke Poly Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 6" 17 - 20 6" 12 - 16 7"...
  • Page 44 Seat Height - Configuration Charts 8" Caster, 12" Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 7" 16.5 17 - 20 7" 12 - 16 17 - 20 7"...
  • Page 45 Seat Height - Configuration Charts 8" Caster, 12" Drum Brake Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 7" 17 - 20 12 - 16 7"...
  • Page 46 Seat Height - Configuration Charts 8" Caster, 16" Pneumatic/ Full Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 7" 16.5 17 - 20 7"...
  • Page 47 Seat Height - Configuration Charts 8" Caster, 16" Low Poly - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 7" 16.5 17 - 20 7" 12 - 16 7"...
  • Page 48 Seat Height - Configuration Charts 8" Caster, 20" Standard Wheel (including drum brake) Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 7" 17 - 20 7" 12 - 16 7"...
  • Page 49 Seat Height - Configuration Charts 8" Caster, 22" Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 7" 16.5 17 - 20 7" 12 - 16 7" 17 - 20 7"...
  • Page 50 Seat Height - Configuration Charts 8" Caster, 24" Wheel (Excluding Spoke Poly w/Drum Brake) Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 7" 17 - 20 7" 19.5 13 - 16 7"...
  • Page 51 Seat Height - Configuration Charts 8X1.5" Caster, 12" Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 15.5 17 - 20 12 - 16 17 - 20 12 - 16 16.5...
  • Page 52 Seat Height - Configuration Charts 8X1.5" Caster, 12" Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 15.5 17 - 20 12 - 16 17 - 20 12 - 16 16.5...
  • Page 53 Seat Height - Configuration Charts 8X1.5" Caster, 12" Drum Brake Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 15.5 17 - 20 12 - 16 17 - 20 12 - 16 16.5...
  • Page 54 Seat Height - Configuration Charts 8X1.5" Caster, 16" Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 15.5 17 - 20 12 - 16 17 - 20 12 - 16 16.5...
  • Page 55 Seat Height - Configuration Charts 8X1.5" Caster, 16" Low Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 15.5 17 - 20 12 - 16 17 - 20 12 - 16 16.5...
  • Page 56 Seat Height - Configuration Charts 8X1.5" Caster, 20" Wheel (including Drum Brake) Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 17.5 17 - 20 12 - 16 17 - 20...
  • Page 57 Seat Height - Configuration Charts 8X1.5" Caster, 22" Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 16.5 17 - 20 12 - 16 17 - 20 12 - 16 17.5 17 - 20...
  • Page 58 Seat Height - Configuration Charts 8X1.5" Caster, 24" Wheel (Excluding Spoke Poly) Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 17.5 17 - 20 12 - 16 17 - 20...
  • Page 59 Seat Height - Configuration Charts 8X1.5" Caster, 24" Spoke Poly Wheel with Drum Brake Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 18.5 17 - 20 12 - 16 17 - 20 12 - 16 19.5...
  • Page 60 Seat Height - Configuration Charts 8X2 Caster, 12" Pneumatic Wheel - Recline Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 16.5 17 - 20 12 - 16 17 - 20 12 - 16 17.5...
  • Page 61 Seat Height - Configuration Charts 8X2 Caster, 12" Drum Brake Pneumatic Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 16.5 17 - 20 12 - 16...
  • Page 62 Seat Height - Configuration Charts 8X2 Caster, 16" Pneumatic/Full Poly Wheel - Std Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 16.5 17 - 20 12 - 16...
  • Page 63 Seat Height - Configuration Charts 8X2 Caster, 16" Low Poly - Recline Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 16.5 17 - 20 12 - 16 17 - 20...
  • Page 64 Seat Height - Configuration Charts 8X2 Caster, 20" Standard Wheel (including Drum Brake) Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 17.5 17 - 20 12 - 16...
  • Page 65 Seat Height - Configuration Charts 8X2 Caster, 22" Wheel Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 16.5 17 - 20 12 - 16 17 - 20 12 - 16 17.5 17 - 20...
  • Page 66 Seat Height - Configuration Charts 8X2 Caster, 24" Wheel (Excluding Spoke Poly) Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 17 - 20 12 - 16 17.5 17 - 20 12 - 16 17 - 20...
  • Page 67 Seat Height - Configuration Charts 8X2 Caster, 24" Spoke Poly Wheel w/Drum Brake Caster Arm Caster Ext. Seat Height Frame Depth Fork Fork Hole Axle Bar Angle Axle Position Angle Position 12 - 16 18.5 17 - 20 12 - 16 17 - 20 12 - 16 19.5...
  • Page 68 Seat Height - Axle Diagram References With the correct configuration determined from the charts above, use the diagrams below to identify axle bar angles, axle positions and the two type of axles. Axle Bar Angle Axle Position Quick Release Axle Threaded Axle...
  • Page 69 Seat Height - Caster Arm Diagram References With the correct configuration determined from the charts above, use the diagrams below to identify caster arm angle and caster extension position. Caster *Position 2 (shown with Angle dotted line) is not visible from this view as it is Caster Arm Angle inside the caster tube.
  • Page 70 Seat Height - Fork Diagram Reference With the correct configuration determined from the charts above, use the diagrams below to identify the different fork sizes and the fork holes. 5” Standard 6” Standard 6” Wide 7” Standard 7” Wide Fork Width Fork Height...
  • Page 71 Caster Construction The caster assembly is shown below. Securing the caster wheel to the fork requires two 13mm wrenches. Securing the stem to the fork requires an 19mm wrench. Top Half of Caster Barrel Bottom Half of Caster Barrel *8X2 does not use spacers Caster Adjustment 1.
  • Page 72 Caster Adjustment 3. Adjusting Caster Height a. Remove hex bolt and nut using 13mm wrenches. b. Remove caster wheel and spacers. c. Feed hex bolt through desired hole in one side of the caster fork. d. Slide one spacer over hex bolt. e.
  • Page 73 Chair Width The image below shows the struts that control chair width. A Flip chair can be set up in widths of 10" through 18" in 1" intervals. The directions below detail steps for removal for each strut. Strut A (Axle Tube) - Strut is removed by removing axle receiver, axle receiver nut and axle plate washer on each end of the strut using a 24mm wrench.
  • Page 74 WARNING: Repairs and adjustments not made by a qualified technician working for an authorized Ki Mobility Dealer can result in poor performance or failure of the device which may cause serious injury or death.
  • Page 75 Hand Tilt 1. Install hand trigger onto back post using a Phillips screwdriver and the diagram below. Fixed Height Height Adjustable Fixed Ht. Adj. Handle Installation 2. Route cable as shown below. Install cable clips (A) along back post to keep cable in place. Also, use a 10mm wrench to install P-Clip (B) on the inner back plate which secures cable at that point.
  • Page 76 Foot Tilt 1. Install two cable ends into cable housing (E).The barrels (C) on the cable ends go through the cable housing (E) and into the slots in the foot tilt button (F). The cable can be adjusted by turning the adjuster (B).
  • Page 77 Foot Tilt 3. Attach end of cable to mechlock as shown below. The jam nut (A) on the end of the cable is loosened to attach cable in the brackets. Once attached, adjust the cable by turning the adjuster (B) and secure by tightening the jam nut (A).
  • Page 78 Transit See the diagrams below for transit system installation. A 4mm Allen wrench and a 10mm wrench are needed for the folding back hardware. A 4mm Allen wrench, 5mm Allen wrench, 10mm wrench and 13mm wrench are needed for the standard back hardware. To install the front brackets, use a 5mm Allen wrench and a 10mm wrench.
  • Page 79 Anti-Tip Use the chart below to determine the correct anti-tip configuration for your chair. See the diagrams on the next page for part and hole location information. A 3mm Allen wrench, 4mm Allen wrench, 8mm wrench and a 10mm wrench are needed for this assembly. Axle Plate Anti-Tip Axle Bar...
  • Page 80 Anti-Tip Spring end loops connect to the two bolts indicated with the asterisks. Low Angle - Align bottom holes. Medium Angle - Align middle holes. High Angle - Align top holes. Adjust the position of the extension to achieve desired ground clearance. Anti-Tip Position...
  • Page 81 Back Height Stroller Handle Backrest - Not Adjustable - Available in Fixed Height with Adjustable Handle Backrest - Not Short (20”) or Tall (24”). Adjustable - Available in Short (22”) or Tall (26”). Adjustable Height with Adjustable Handle Backrest - Dynamic Rocker Back - Available with Short (18.5”) Available in Short (18”-25”) and Tall (20”-27”).
  • Page 82 Back Height Back Post Height Range Back Height Short 20" Stroller Handle Back Post Tall 24" Short 22" Fixed Height with Adjustable Handle Tall 26" Short 18" 19" 20" 21" 22" 23" 24" 25" Adjustable Height with Adjustable Handle Tall 20"...
  • Page 83 Backrest Angle Adjustment 1. Use a 4mm Allen wrench and a 10mm wrench to remove the button head screw and nut on the backrest. 2. Rotate backrest to desired angle. Each hole represents 5° of rotation. See diagram below for the angle for each hole.
  • Page 84 Reclining Backrest NOTE: Remove existing backrest canes and backplates from chair before beginning. NOTE: Installing a reclining backrest changes the center of gravity with your chair and requires different adjustments to account for the changes. Refer to the Seat Height - Configuration Charts and use the recline chart based on your chair setup.
  • Page 85 Reclining Backrest 3. Install gas spring lock (C) onto the back cane with a screw (B) and nut (A) using a 5mm Allen wrench and a 13mm wrench. 4. Install backrest plates (C) onto backrest cane and through the tube plug (E) with two bolts (A), two stop pins (B), two saddles (D), two washers (H) and two nuts (I) using a 4mm Allen wrench and a 10mm wrench.
  • Page 86 Reclining Backrest 5. Install trigger cable (A) into trigger. Install opposite end through gas spring bracket and secure in place with E-Clip (D). Tighten cable by loosening jam nut (B) and then turning the cable adjustment barrel (C). Verify trigger works properly and retighten jam nut to secure in place. 6.
  • Page 87 Reclining Backrest 7. Remove rear tires. If present, remove anti-tips by removing two bolts (B) and two nuts (A) per anti- tipper using an 8mm wrench, 10mm wrench, 3mm Allen wrench and a 4mm Allen wrench. Save all parts. 8. Remove axle tube (A) by removing axle receiver (D), nut (Fig. 8:C) and washer (Fig. 8:B) using an adjustable wrench.
  • Page 88 Seat Pan See the diagram below for a seat pan installation. A 3mm Allen wrench, 4mm Allen wrench and a 10mm wrench are needed for this procedure.
  • Page 89 Wheel Lock Configurations Use the chart and diagrams below to determine the set up needed for a wheel lock on your chair. The assembly and hardware diagram is on the next page. Wheel Size Axle Bar Configuration Axle Bar Angle Axle Position Wheel Lock Configuration 1 - 4...
  • Page 90 Wheel Lock Configurations After determining the correct configuration needed for your chair, from the charts and diagrams on the previous page, the assembly of the wheel locks is shown below. Two 10mm wrenches are needed for this assembly. A 5mm Allen wrench is also needed for the Self Propel wheel lock. 12”...
  • Page 91 Attendant Foot Lock A diagram of the attendant foot lock assembly is shown below. The tools needed are a 24mm wrench, 3mm Allen wrench, 4mm Allen wrench and a 10mm wrench. If you are just replacing the foot lock rod guide, go to the next page.
  • Page 92 Attendant Foot Lock Rod Guide Replacement Removing Current Rod and Rod Guides 1. Remove both wheels (A). Note how much of the axle sleeve is protruding from nut. 2. Using a 24mm wrench, remove axle sleeve (D), washer (C) and nut (B) from axle tube. Repeat for opposite side of chair.
  • Page 93 Attendant Foot Lock Rod Guide Replacement Installing New Rod and Rod Guides 1. Install new rod guide (H) and the new locking rod (N). 2. Slide new rod guide and new locking rod enough to install new E-Ring (K) using pliers. Repeat on opposite side.
  • Page 94 Drum Brake Flip Drum Brake Installation 1. Remove both wheels. 2. Remove the axle receiver (A), axle plate washer (B) and axle receiver nut (C) from the rear axle tube on both sides using a 24mm wrench. Save hardware. 3. Thread nuts (F) completely onto receivers (E) (until they rest on the unthreaded portion of the receiver) using a 24mm wrench.
  • Page 95 Drum Brake 10. For stroller handle backrest - Remove existing backrest cane and install new backrest cane by removing and reinstalling bolt using a 4mm Allen wrench. 11. Install hand trigger (B) by installing two screws (A) using a #2 screwdriver. NOTE: The dual trigger is shown below.
  • Page 96 Drum Brake 12. Install the cable into hand trigger. Remove the stranded cable core from the cable and thread it through the trigger of the trigger assembly and then out the nose of the trigger mount. Then, rethread the stranded cable core through the cable jacket with the metal fitting at the end of the jacket set into the nose of the trigger mount.
  • Page 97 Drum Brake 15. Route cable from P-Clip to drum brake. Ensure the path is a smooth loop with no sharp turns or kinks in the cable. Thread stranded cable core through pinch bolt (A) as shown. Install barrell (B) into slot as shown.
  • Page 98 Handrim Configurations NOTE: Not all wheels listed below are available for specific models. See an order form or the online parts manual for more information on your specific chair model. Handrim Hardware Chart Wheel Handrim Connec on Handrim Wheel Connec on Aluminum Plas c Ergonomic...
  • Page 99 Handrim Construction The sequencing of hardware for the three styles of handrims is shown below. The specific hardware used is determined in the chart on the previous page, based on the tire and handrim being used. Spacer Style Detached Tab Style Tab Style...
  • Page 100 Footplate and Heel Loops Strap Length Heel Loop (See Image Above) Standard Hanger Offset Hanger Part Strap Composite Composite Size Angle Angle Number Length Adjustable Composite Angle Adjustable Composite Angle Adjustable Adjustable Short 100591 14" - 15" 9.4" Medium 100592 14"...
  • Page 101 Rotating 4-Way Latch The 4-Way latch has eight possible configurations, four with the curve of the lever facing outward and four with the curve of the lever facing inward. See diagram below. Eight Possible Configurations Standard Position Lever Facing Outward Lever Facing Inward Rotating 1.
  • Page 102 Pro ELR Adjustment NOTE: Instructions for adjusting the height of the calf pad, the depth of the calf pad and the length of the footrest can be found in the user instruction manual in the Pro Elevated Leg Rest section. Adjusting Knee Height 1.
  • Page 103 Pediatric Angle Adj. Locking Flip Up Extendable Armrest 1. Set the angle of the armrest. There are five holes that can be used to set the angle. Tighten the bolt once angle is set. 3 4 5 2. Set the length of the armrest. To adjust the length, remove the bolts and spacer on the tube and the screw closest to the back of the chair.
  • Page 104 Canopy Installation 1. Install tube mount (C), inner clamp (B), outer clamp (D), barrel nut (A), spherical washer (E) and bolt (F) onto backrest tube using a 5mm Allen wrench. Repeat on opposite side. NOTE: The clamps may need to be rotated to accomodate the chair width while remaining in the correct distance for the stems.
  • Page 105 Canopy 3. To remove just the canopy, push in the latch on both stems and lift up and out of tube mount. Push latch in to clear the tube mount.
  • Page 106 Contracture Footrest Installation 1. Install foot pivot (B) into footplate clamp (C). Install footplate (E) onto footplate clamp (C) with two screws (A) and two nuts (D) using a 5mm Allen wrench and a 10mm wrench. NOTE: There are three sets of holes that the footplate can be mounted with. The holes allow for the footplate to be mounted further forward or further backward, depending on the configuration desired by the user.
  • Page 107 Contracture Footrest 3. Install long pivot (A) into extension tube. Use the chart below to determine the holes you will be using for the desired footrest height and secure in position by installing screw (B) and nut (C) using a 5mm Allen wrench and a 10mm wrench.
  • Page 108 Contracture Footrest 5. Remove any seating system, cushion, seat pan and/or hangers from the chair. 6. Remove strut tube (C) from seat frame by removing two screws (A) and two nuts (B) with a 4mm Allen wrench and a 10mm wrench. Save all parts. 7.
  • Page 109 Contracture Footrest 8. Determine whether the contracture footrest is going to be set up in the outside mount or inside mount position. Install footrest assembly, outside or inside mounted, by sliding the contracture seat tube (C) onto the frame. Assemble footrest to contracture seat tube by installing T-Nut (D) along channel on the inside of the mount rail (E).
  • Page 110 Multi-Angle Footrest Installation 1. Determine which configuration the ball shaft (D) will need to be in - down (eversion) or up (inversion). See figure below for example. Install footplate (B) onto upper footrest clamp (C) with two screws (A) using a 4mm Allen wrench. Install ball shaft (D) into lower footrest clamp (E) and secure to the upper footrest clamp using three screws (G) and three lock washers (F) using a 5mm Allen wrench.
  • Page 111 Multi-Angle Footrest 2. Install footrest mount (E) onto the end of the ball shaft and secure with screw (H) and lock washer (G) using a 4mm Allen wrench. Install the flip-up latch (D) onto the footrest mount and secure with latch spring (C), bushing (B) and screw (A) using a 4mm Allen wrench.
  • Page 112 Pediatric Pro ELR Installing Pediatric Pro Elevated Leg Rest Assembly 1. Remove current hangers from chair if applicable. Install latch blocks (A) if not present. 2. Install the Pediatric Pro ELR the same way as a swing away hanger. Place the swing away pivot saddle into the receiver on the front frame tube with the leg rest facing either inward or outward from the frame (B).
  • Page 113 Pediatric Pro ELR Removal (Refer to first image in Pediatric Pro ELR Section) 1. To remove leg rest, push or pull release latch. 2. Lift the leg rest straight upward to remove. You may also swing the leg rest inward or outward before lifting it off.
  • Page 114 Pediatric Pro ELR Adjusting Length of Footrest 1. Remove bolt (A), washer (B), footplate assembly (C), washer (D), saddle (E), nut (G) and ensure footrest tube insert (F) stays in tube using a 5mm Allen wrench and a 10mm wrench. 2.
  • Page 115 Pediatric Pro ELR Extension Mount Configuration Some configurations may require an extension mount to avoid interference with the footplate. Use a 5mm Allen wrench, a 4mm Allen wrench and a 10mm wrench to attach your footplate to the extension mount and the extension mount to the hanger assembly.
  • Page 116 Pediatric Pro ELR Replacing Pediatric Pro Elevated Leg Rest Parts 1. See figure below for a parts diagram of the Pediatric Pro ELR (Not all parts are sold individually, refer to parts manual for additional information at www.kimobility.com). NOTE: Parts chart located on next page.
  • Page 117 Pediatric Pro ELR Item Number Part Number Description Quantity 003853 Hanger Assy, Pro ELR, FM, R 003854 Hanger Assy, Pro ELR, FM, L 003843 Insert, Footrest Tube 003344 Calf Pad Bracket Assembly 101585 Calf Pad - Large 101470 Calf Pad Pediatric - Medium 003844 Calf Pad, 84mm X 120mm - Small 003643...
  • Page 118 IV Holder 1. Place the two hole clamps (A) with the barrel nut (B) and screw (C) using a 5mm Allen wrench. Ensure the sides of the clamp with the flats are used on the backrest tube. Turn the screw (C) finger tight into the barrel nut (B).
  • Page 119 Flip for Leckey Center of Gravity (COG) Optimization You can adjust your center of gravity by moving the the interface plate and/or the mounting bar position. See the table in the image below for recommended configurations before making the adjustments. MOUNTING BAR POSITION Mygo (All) Squiggles...
  • Page 120 Flip for Leckey Adjusting the Interface Plate Position 1. Loosen hardware (A) that secures the seat pan clamps (B) using a 6mm Allen wrench and a 13mm wrench. There are two clamps on each side of chair and all four clamps must be loosened to move the interface plate.
  • Page 121 Flip for Leckey Attaching the Seating System to Flip for Leckey Wheelchair 1. Release the safety locking pin (A) located at the front underside of the seating system. Release the pin by pulling the pin out and rotating 90°. 2. Lift the seat and place it on the wheelchair. At the rear underside of the seating system there is a receiving channel (A).
  • Page 122 Flip for Leckey Attaching the Seating System to "Flip" for Leckey Wheelchair 3. Pull the handle (A) at the front underside of the seating system up and then pivot the seat forward and down. Lower the front of the seating system fully and release the handle. Push the handle forward to ensure it has fully engaged on the front tube.
  • Page 123 Ki Mobility 5201 Woodward Drive Stevens Point, Wisconsin 54481 715-254-0991 www.kimobility.com DCN0349.7...