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FORM NO. 3321–924
Wheel Horse
15–38 HXL
Lawn Tractor
Model No. 71240 – 9900001 & Up
Operator's Manual
IMPORTANT: Read this manual carefully. It contains information about your
safety and the safety of others. Also become familiar with the controls and
their proper use before you operate the product.
International English (GB)
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Related Manuals for Toro Wheel Horse 15 38 HXL
Summary of Contents for Toro Wheel Horse 15 38 HXL
- Page 1 FORM NO. 3321–924 Wheel Horse 15–38 HXL Lawn Tractor Model No. 71240 – 9900001 & Up Operator’s Manual IMPORTANT: Read this manual carefully. It contains information about your safety and the safety of others. Also become familiar with the controls and their proper use before you operate the product.
- Page 2 Read this manual carefully to learn how to operate and maintain your product correctly. Reading this All of us at Toro want you to be completely satisfied manual will help you and others avoid personal injury with your new product, so feel free to contact your and damage to the product.
- Page 3 Contents Page Page Maintenance ......Safety ....... . . Service Interval Chart .
- Page 4 Safety Safe Operation Practices for All drivers should seek and obtain professional and practical instruction. Such instruction should Ride-on (riding) Rotary emphasize: Lawnmower Machines the need for care and concentration when working with ride-on machines; This machine meets or exceeds European control of a ride-on machine sliding on a Standards in effect at the time of production.
- Page 5 Safety If fuel is spilled, do not attempt to start the When using any attachments, never direct engine but move the machine away from discharge of material toward bystanders nor the are of spillage and avoid creating any allow anyone near the machine while in source of ignition until petrol vapors have operation.
- Page 6 Safety before making height adjustment unless To reduce the fire hazard, keep the engine, adjustment can be made from the operator’s silencer, battery compartment and petrol storage position. area free of grass, leaves, or excessive grease. 14. Reduce the throttle setting during engine run-out Check the grass catcher frequently for wear or and, if the engine is provided with a shut-off deterioration.
- Page 7 Safety Slope Chart Read all safety instructions on pages 2–8.
- Page 9 Safety Symbols Glossary Safety alert symbol Dismemberment–Mower in rearward motion Safety alert symbol Stay a safe distance from the machine Read operator’s manual Stay a safe distance Consult Technical Manual for from the mower proper service procedures Keep children a safe distance Thrown or flying objects–...
- Page 10 Safety Symbols Glossary Cutting element– Riding on this machine is allowed basic symbol only on a passenger seat & only if the driver’s view is not hindered Cutting element– height adjustment Crushing of fingers or hands–Force applied Cutting unit–lower from side Cutting unit-raised Kickback or upward motion–Stored energy...
- Page 11 Safety Symbols Glossary Fuel Fast Slow Fuel level Decreasing/Increasing Volume empty On/Run Volume full Off/Stop Engine Battery charging conditin Engine start Head lights– Main/high beam Engine stop Brake system Choke Parking brake Clutch Engine temperature PTO (Power Take Off) Engine lubricating Engage oil pressure Disengage...
- Page 12 Gasoline and Oil Recommended Gasoline Use UNLEADED Regular Gasoline suitable for POTENTIAL HAZARD automotive use (85 pump octane minimum). Leaded In certain conditions gasoline is extremely regular gasoline may be used if unleaded regular is flammable and highly explosive. not available. WHAT CAN HAPPEN IMPORTANT: Never use methanol, gasoline A fire or explosion from gasoline can burn...
- Page 13 Gasoline and Oil Stabilizer/Conditioner Filling the Fuel Tank Add the correct amount of gas stabilizer/conditioner Shut the engine off and set the parking brake. to the gas. Using a stabilizer/conditioner in the Clean around each fuel tank cap and remove the machine: cap.
- Page 14 Operation Think Safety First Parking Brake Please carefully read all the safety instructions and Always set the parking brake when you stop the symbols in the safety section. Knowing this machine or leave it unattended. information could help you, your family, pets or bystanders avoid injury.
- Page 15 Operation Positioning the Seat Using the Blade Control (PTO) The seat can move forward and backward. Position The blade control (PTO) engages and disengages the seat where you have the best control of the power to the blade(s). machine and are most comfortable. Engaging the Blade(s) Raise the seat and loosen the adjustment knob (Fig.
- Page 16 Operation Setting the Height-of-Cut The height-of-cut lever (deck lift) is used to raise and lower the mower to the desired cutting height. The cutting height may be set in one of seven positions from approximately 1 to 4 inches (25 to 102 mm). Pull on the height-of-cut lever (deck lift) and move it to the desired position (Fig.
- Page 17 Operation IMPORTANT: If the engine does not start Note: If the engine has been working hard or after 30 seconds of continuous cranking, turn is hot, let it idle for a minute before the ignition key to “OFF” and let the starter turning the ignition key “OFF.”...
- Page 18 Operation The Safety Interlock System deactivate the interlock feature because the sound of the tractor’s engine might prevent you from being aware that a child or a bystander has entered the area Understanding the Safety Interlock where you are operating the tractor. System If you are certain that you can safely mow in reverse The safety interlock system is designed to prevent the...
- Page 19 Operation POTENTIAL HAZARD A child or bystander could be backed over by a riding mower with its blade(s) engaged. WHAT CAN HAPPEN Blade contact will cause serious personal injury or death. m–1863 HOW TO AVOID THE HAZARD Figure 11 Do not mow in reverse unless absolutely necessary.
- Page 20 Operation Put the PTO lever in the “disengage” position and the foot pedal in neutral. Now start the engine. Move the PTO lever to the “engage” position and turn the “Key Choice” key and release. The Operating–in–Reverse warning light should illuminate. Move the PTO lever to the “disengage”...
- Page 21 Operation 1861 Figure 13 1. Traction control pedal 3. Backward 2. Forward Stopping the Machine To stop the machine, release the traction control pedal, disengage the blade control (PTO), and turn the ignition key to “OFF” to stop the engine. Also set the parking brake if you leave the machine unattended;...
- Page 22 Operation Side Discharge Installing the or Mulch Grass Discharge Cover To convert from side discharge to a mulching mower, install the discharge cover into the opening at the side of the mower. POTENTIAL HAZARD Lift the grass deflector and slide the tabs on top Without the grass deflector, discharge of the discharge cover under the grass deflector cover, or complete grass catcher assembly...
- Page 23 Operation Tips for Mowing Grass Avoid Cutting Too Low If the cutting width of the mower is wider than the Fast Throttle Setting mower you previously used, raise the cutting height one notch to ensure uneven turf is not cut too short. For best mowing and maximum air circulation, operate the engine at “FAST.”...
- Page 24 Maintenance Service Interval Chart Each Storage Spring Service Operation Notes Hours Hours Hours Service Service Oil—initial change Oil—periodic change Oil—check level Oil FIlter Safety System—check Cutter Blade—check Brake—check More often Chassis—grease in dusty in dusty, Foam Air Cleaner—service dirty dirty Paper Air Cleaner—replace conditions Spark Plug—check...
- Page 25 Maintenance POTENTIAL HAZARD If you leave the key in the ignition switch, someone could start the engine. WHAT CAN HAPPEN Accidental starting of the engine could seriously injure you or other bystanders. HOW TO AVOID THE HAZARD Remove the key from the ignition switch and pull the wire off the spark plug before you do any maintenance.
- Page 26 Maintenance Set pressure to 20 psi (138 kPa) (tires with Check the brake before you adjust it; refer to markings of “Kenda”, “Super Turf”) for Checking the Brake, page 24. tractors with serial numbers 9905001 and Release the parking brake; refer to Releasing the Parking Brake, page 12.
- Page 27 Maintenance Wiring Diagram...
- Page 28 Maintenance Fuse Service Interval/Specification The electrical system is protected by fuses. No maintenance is requires, however, if a fuse blows check the circuit wiring for a short. To replace a fuse pull up (Fig. 18) to remove from the socket. Push down to insert.
- Page 29 Maintenance Battery Service Interval/Specification Check the electrolyte level in the battery before each use. Always keep the battery clean and fully charged. Use a paper towel to clean the battery and battery box. If the battery terminals are corroded, clean them with a solution of four parts water and one part baking soda.
- Page 30 Maintenance 1878 Figure 23 1. Filler caps 3. LOWER line 2347 Figure 22 2. UPPER line 1. Battery 4. Slot in battery box 2. Battery box 5. Hole in frame Adding Water to the Battery 3. Vent tube The best time to add distilled water to the battery is Install the battery box and battery into the just before you operate the machine.
- Page 31 Maintenance Remove the filler caps from the battery and Removing the Spark Plug connect a 3 to 4 amp battery charger to the Disengage the blade control (PTO), set the battery posts. Charge the battery at a rate of 4 parking brake, and turn the ignition key to amperes or less for 4 hours (12 volts).
- Page 32 Maintenance Check the gap between the center and side Fuel Tank electrodes (Fig. 25). Bend the side electrode (Fig. 25) if the gap is not correct. Draining The Fuel Tank POTENTIAL HAZARD 0.030” In certain conditions gasoline is extremely (0.762 mm) flammable and highly explosive.
- Page 33 Maintenance Air Cleaner Service Interval/Specification Foam Element: Clean and re-oil after every 25 operating hours, or yearly, whichever occurs first. Paper Element: Replace after every 100 operating hours or yearly, whichever occurs first. Note: Service the air cleaner more frequently (every few hours) if operating 1873 conditions are extremely dusty or...
- Page 34 Maintenance Carefully slide the foam element off the paper Cleaning the Foam and Paper Elements element (Fig. 28). Foam Element A. Wash the foam element in liquid soap and warm water. When the element is clean, rinse it thoroughly. B. Dry the element by squeezing it in a clean cloth.
- Page 35 Maintenance Engine Oil Service Interval/Specification Change oil: After the first 5 operating hours. After every 25 operating hours. Note: Change oil more frequently when operating conditions are extremely dusty or sandy. 1867 Oil Type: Detergent oil (API service SF, SG or SH) Figure 31 Crankcase Capacity: 48 oz/1–1/2 qt (1400 cc/1.4 l) 1.
- Page 36 Maintenance Screw the oil dipstick fully onto the filler tube Changing/Draining Oil (Fig. 32). Unscrew the dipstick again and look at Start the engine and let it run five minutes. This the metal end. If oil level is low, slowly pour warms the oil so it drains better.
- Page 37 Maintenance 1256 Figure 34A 1. Oil filter 3. Adapter 1869 2. Gasket Figure 33 1. Oil drain plug 2. Oil dipstick/fill tube Install the replacement oil filter to the filter adapter. Turn the oil filter clockwise until the Change Oil Filter — rubber gasket contacts the filter adapter, then Service Interval/Specification tighten the filter an additional 1/2 turn...
- Page 38 Maintenance Cutting Blade To assure a superior quality of cut, keep the blade(s) sharp. For convenient sharpening and replacement, you may want to have an extra blade(s). POTENTIAL HAZARD A blade that is worn or damaged could break apart and pieces could be thrown at bystanders or at you as you use the mower.
- Page 39 Maintenance Sharpening the Blade(s) Installing the Blade(s) Use a file to sharpen the cutting edge at both Install the blade, blade retainer, curved washer ends of the blade (Fig. 36). Maintain the original (cupped side toward blade), and the blade bolt angle.
- Page 40 Maintenance Remove jam nut from blade control (PTO) cable at mounting bracket. Slide the cable from the bracket (Fig. 39). Move the cable out of the way and lay inside frame rail so it cannot get caught in drive belts or pulleys.
- Page 41 Maintenance 10. Remove the hair pin cotter and washer from the end of the long rod (Fig. 41). Now slide the rod out of the mower mount. Repeat this step on the opposite side of the mower. 11. Remove the hairpin cotter and washer at the mower leveling bracket (Fig.
- Page 42 Maintenance Install the mower pivot mount brackets to the front axle with bolts and lock nuts (Fig. 43). 1805 Figure 44 m–4187 1. Hairpin cotter and washer 3. Leveling bracket Figure 43 2. Long rod 4. Mower mount 1. Pivot mount bracket 3.
- Page 43 Maintenance 6” (150 mm) 2385 2384 Figure 46 Figure 45 1. Blade control (PTO) cable 3. Idler spring 1. Blade control (PTO) cable 4. Jam nut 2. Jam nut 2. Ring end 5. Mounting bracket 3. Idler spring 14. Move the height-of-cut lever (deck lift) into the “D”...
- Page 44 Maintenance Installing the Blade Drive Belt Park the machine on a level surface, disengage the blade control (PTO), set the parking brake, Install the new belt around the blade pulleys and and turn the ignition key to “OFF” to stop the under the belt guide on the idler pulley.
- Page 45 Maintenance Check and adjust side-to-side blade level if you have not checked the setting; refer to Side-to-Side Mower Leveling, page 42. Move the height-of-cut lever (deck lift) into the “C” notch. Measure the length of the rod extending out the front of the adjusting block on the sides of the chassis (Fig.
- Page 46 Maintenance Rotate lock nuts on eyebolts to change (15.875 mm) adjustment (Fig. 52). To raise the front of the 5/8” mower, tighten the eyebolt lock nuts. To lower the front of the mower, loosen the eyebolt lock nuts. After adjusting both eyebolt lock nuts evenly, check the front-to-read slope again.
- Page 47 Maintenance Washing Underside of Mower After each use wash the underside of the mower to POTENTIAL HAZARD prevent grass build-up for improved mulch action and A broken or missing washout fitting could clipping dispersal. expose you and others to thrown objects or blade contact.
- Page 48 Maintenance Cleaning and Storage A fully charged battery maintains its charge for about 50 days at temperatures lower than 40 F (4 C). If the temperatures will be above Disengage the power take off (PTO), set the 40 F (4 C), check the water level in the parking brake, and turn the ignition key to battery and charge it every 30 days.
- Page 49 Troubleshooting PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Starter does not crank Blade control (PTO) is Move blade control (PTO) to ENGAGED. DISENGAGED. Parking brake is not on. Set parking brake. Battery is dead. Charge the battery. Electrical connections are Check electrical connections corroded or loose.
- Page 50 Troubleshooting PROBLEM POSSIBLE CAUSES CORRECTIVE ACTION Engine over heats. Engine load is excessive. Reduce ground speed. Oil level in crankcase is low. Add oil to crankcase. Cooling fins and air passages Remove obstruction from under engine blower housing cooling fins and air passages. are plugged.