Related Manuals for Canon Puncher Unit-BS1
Summary of Contents for Canon Puncher Unit-BS1
- Page 1 Puncher Unit-BS1/BT1/BU1 SERVICE MANUAL October 6, 2015 Rev. 1 CANON Puncher Unit-BS1/BT1/BU1 Rev. 1 PRINTED IN U.S.A. COPYRIGHT © 2015 CANON INC.
- Page 2 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
- Page 3 Introduction Symbols Explanation Symbols Explanation Disconnect the connector. Connect the power cable. Connect the connector. Disconnect the power cable. Remove the cable/wire from the Turn on the power. cable guide or wire saddle. Install the cable/wire to the cable Turn off the power. guide or wire saddle.
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Page 4: Table Of Contents
Contents Contents Safety Precautions....................1 Notes Before it Works Serving......................2 Points to Note at Cleaning........................2 1. Product Overview.....................3 Specifications............................4 Hole Locations............................5 Names of Parts............................6 Cross Section............................6 2. Technology....................... 7 Feed Drive System..........................8 Overview.............................. 8 Moving the Paper..........................8 Checking the Condition of the Punch Chip Case................... 10 3. -
Page 5: Safety Precautions
Safety Precautions Notes Before it Works Serving....2 Points to Note at Cleaning....2... -
Page 6: Notes Before It Works Serving
Safety Precautions Notes Before it Works Serving CAUTION: • At servicing, be sure to turn OFF the power source according to the specified steps and disconnect the power plug. • At the time of assembly and disassembly, be sure to place a sheet of paper under the parts to prevent them from being soiled or foreign matter from entering the parts. -
Page 7: Product Overview
Product Overview Specifications........4 Names of Parts........6... -
Page 8: Specifications
A3,B4,A4,A4R,B5,B5 indeterminate form 2 hole) 182 to 432 x 182 to 297 4 hole) 182 to 432 x 257 to 297 2/3 hole(Puncher Unit-BS1) LDR, LTR, LGL, LTRR, EXE indeterminate form 2 hole) 182 to 432 x 182 to 297... -
Page 9: Hole Locations
21±1mm 70±1mm 21±1mm 12±1mm A4 / A3 : 92.5±1mm [3] Puncher Unit-BT1 ( 2 / 4 (FR)) [2] Puncher Unit-BS1 ( 2 / 3 80±1mm 69.85±1mm 12±1mm 12±1mm A4 / A3 : 108.5±1mm LGL / LTRR : 73±1mm B4 / B5 : 88.5±1mm A4R : 65±1mm... -
Page 10: Names Of Parts
1. Product Overview Names of Parts Cross Section Name Name Punch Motor Stopper Punch chip case full sensor Punch chip case... -
Page 11: Technology
Technology Feed Drive System........8... -
Page 12: Feed Drive System
2. Technology Feed Drive System Overview The machine punches holes in paper when the paper has been stacked in the finisher and stopped. When paper arrives from the host machine, the shift roller starts to move it ahead; the shift transport motor then moves the paper back to the puncher unit and forces its trail edge against the stopper to remove the skew to prepare for punching operation. - Page 13 2. Technology 1. When the inlet sensor (PS3) detects the lead edge of paper, the horizontal registration detection unit shift motor (M6) goes on to move the horizontal registration detection unit to the point of paper detection. Horizontal Registration Detection Unit Shift Motor Horizontal Registration Unit...
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Page 14: Checking The Condition Of The Punch Chip Case
2. Technology Shift Transport Motor Horizontal Registration Shift Motor Horizontal Registration Detection Unit Motor Stopper 5. At the end of punching, the machine uses the shift roller for delivery of the paper. Shift Transport Shift Transport Motor Motor Checking the Condition of the Punch Chip Case The punch chip case detection mechanism consists of the punch chip case full sensor mounted to the side of the punch chip case and a prism found inside the case. -
Page 15: Disassembly/Assembly
Disassembly/ Assembly Removing from the Host Machine..12 Drive System........14... -
Page 16: Removing From The Host Machine
3. Disassembly/Assembly 4. Remove the 2 connectors [2] connected to the Removing from the Host finisher controller [1]. Machine Removing Punch Unit 1. Open the front cover [1] of finisher. 5. Remove the cable of the punch unit. 2. Pull out the punch dust container [1]. •... - Page 17 3. Disassembly/Assembly 6. Remove the punch unit [1]. • 2 screws [2]...
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Page 18: Drive System
3. Disassembly/Assembly 3. Remove the gear[1] and Punch motor[3] Drive System • 2 screws [2] Remove the punch unit ■ Preparations 1. Remove the punch unit. ■ Procedure 1. Remove the sensor plate [1]. • 1 connector [2] • 3 screws [3] 2. -
Page 19: Installation
Installation Points to Note at Installation....16 Checking the Contents......18 Installation Procedure......19 Adjustments........27 Affixing the A1 Labels......40... -
Page 20: Points To Note At Installation
4. Installation Points to Note at Installation CAUTION: Install the equipment, perform it before connecting the Host machine and a Finisher. NOTE: At the time of adjustment, prepare so that a Door Switch Tool is necessary. How to check this Installation Procedure Symbols in the Illustration The frequently-performed operations are described with symbols in this procedure. -
Page 21: Points To Note Before Installation
4. Installation Points to Note before Installation CAUTION: Do not touch the sensor area when holding the puncher unit. Check Items when Turning OFF the Main Power Check that the main power is OFF. 1. Turn OFF the main power switch of the host machine first and then options. 2. -
Page 22: Checking The Contents
4. Installation Checking the Contents [2] Punch Dust Box Unit [1] Punch Unit X 1 [3] Punch Dust Box Frame Unit X 1 [4] A1 Label X 1 [5] Screw (RS tightening; M4x8) X 1 Since [2] and [3] are integrated at the shipment, separate them to install when unpacking. -
Page 23: Installation Procedure
4. Installation Installation Procedure 1. Open the Front Cover. 2. Push the claw in the direction of the arrow[A] and remove the 3 knobs in the direction of the arrow[B]. CAUTION: Be careful not to drop the bearing inside the knob. Bearing Claw Knobs... - Page 24 4. Installation 3. Lift the Upper Cover in the direction of the arrow and remove the Inner Cover (upper). • 4 Screws Inner Cover (Upper) Upper Cover 4. Remove tapes from Punch dust box unit. 5. Separate the Puncher Dust Box Frame Unit and Puncher Dust Box Unit and remove the tape. Punch Dust Box Frame Unit Punch Dust Box Unit...
- Page 25 4. Installation 6. Align and insert the 2 holes on the Punch Dust Box Frame Unit to the 2 pins on the positioning pins inside the Finisher to install it. • 1 Screw (RS tightening; M4 x 8) CAUTION: When tightening screws, press down with the finger to prevent the Puncher Dust Box Frame Unit from moving.If the Puncher Dust Box Frame Unit is installed at an angle, it will be difficult to install the Puncher Dust Box Unit due to the interference.
- Page 26 4. Installation 7. Remove the Rear Cover. • 2 Screws (Loosen) • 6 Screws...
- Page 27 4. Installation 8. Pull out the guide in the direction of the arrow (removed guide will not be used.). • 2 Screws (removed screws are used in step 10)) Screw Screw Guide CAUTION: Do not touch the sensor area when holding the puncher unit. 9.
- Page 28 4. Installation 10. Insert the Punch Unit in the direction of the arrow from the back. • 2 Screws (removed in step 8) CAUTION: When inserting the Punch Unit, avoid catching the belt with the Guide Plate. NOTE: • Align the Guide Plate of the Finisher with the groove of the Punch Unit. Punch Unit Groove Guide Plate...
- Page 29 4. Installation 12. Work on and install cables (Long) for the Punch Unit in the order from top to bottom. • 1 Cable Guide • 1 Edge Saddle • 2 Connectors NOTE: • Route the cable (Long) around the left side of the Cable Guide [A]. •...
- Page 30 4. Installation 15. Insert the Punch Dust Box Unit in the direction of the arrow from the front. Punch Dust Box Unit 16. Close the Upper Cover. 17. Close the Front Cover. 18. Install the Rear Cover. • 6 Screws •...
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Page 31: Adjustments
4. Installation Adjustments Punching Operation Settings NOTE: Depending on the Punch Unit to install, you may need to make settings of the DIP Switch on the switch PCB found in the Finisher. ■ Preparations 1. Open the Front Cover to remove the Switch Cover. •... - Page 32 SW384 SW385 ENTER SW381 Puncher not used 1 2 3 4 5 6 7 8 for Puncher Unit-BS1 2/3-hole punch unit 1 2 3 4 5 6 7 8 for Puncher Unit-BT1 2/4-hole punch unit 1 2 3 4 5 6 7 8...
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Page 33: Punch Blade Home Position Adjustment (Forfinisher-Am1/An1,Saddle Finisher-Am2/An2,Staple Finisher-W1 Pro/Booklet Finisher-W1 Pro)
4. Installation Punch Blade Home Position Adjustment (ForFinisher-AM1/ AN1,Saddle Finisher-AM2/AN2,Staple Finisher-W1 PRO/Booklet Finisher-W1 PRO) CAUTION: When set it up for the Finisher-AM1/AN1,Saddle Finisher-AM2/AN2, Staple Finisher-W1 PRO/Booklet Finisher-W1 PRO perform this adjustment by all means.Because a Punch Blade Home Position Adjustment is not controlled normally unless adjust it, be careful. -
Page 34: Side Registration/Skew Adjustment
4. Installation 4. Set DIP switch SW 382 on the Switch PCB as shown in the figure (1, 2, 6, 7 : ON), and press ENTER button (SW 385), resulting in "0" blinks on the LED. SW382 SW381 SW383 SW384 SW385 ENTER 5. - Page 35 4. Installation 4. The LED displays the adjustment value for side registration/skew. Check each value. The display shows values in the order of "A" > "side registration adjustment value" > "B" > "skew adjustment value". • Side registration adjustment range (estimated value) : -3 to +3 mm (1 scale is equivalent to 1 mm) •...
- Page 36 4. Installation 4. If the value obtained at "Checking Adjustment Value" is "+ (positive)", move it in [A] direction and tighten the 2 screws. If the value obtained at "Checking Adjustment Value" is "- (negative)", move it in [B] direction and tighten the 2 screws. Screw ■...
- Page 37 4. Installation 1. Push the claw in the direction of the arrow [A] and remove the 3 knobs in the direction of the arrow [B]. CAUTION: Be careful not to drop the bearing inside the knob. Bearing Claw Knobs CAUTION: •...
- Page 38 4. Installation 2. Lift the Upper Cover in the direction of the arrow and remove the Inner Cover (upper). • 4 Screws Inner Cover (Upper) Upper Cover 3. Remove the Latch Base Cover. • 3 Screws 4. Loosen the 2 screws on the Latch Plate (Front).
- Page 39 4. Installation 5. If the value obtained at "Checking Adjustment Value" is "+ (positive)", move it in [A] direction and tighten the 2 screws. If the value obtained at "Checking Adjustment Value" is "- (negative)", move it in [B] direction and tighten the 2 screws. CAUTION: Perform adjustment so that the total of the shifting amount (scale) of the Latch Plate (Front/Rear) is within -2 to +2 mm.
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Page 40: Adjustment Of Paper Stop Position
4. Installation 8. If the value obtained at "Checking Adjustment Value" is "+ (positive)", move it in [A] direction and tighten the 2 screws. If the value obtained at "Checking Adjustment Value" is "- (negative)", move it in [B] direction and tighten the 2 screws. CAUTION: Perform adjustment so that the total of the shifting amount (scale) of the Latch Plate (Front/Rear) is within -2 to +2 mm. - Page 41 4. Installation Stop position of paper Stopper 1. Open the Front Cover and insert the door-switch tool into the door switch.
- Page 42 4. Installation 2. Remove the Switch Cover. • 1 Screw Switch Cover Screw 3. Set the DIP switch SW 382 on the switch PCB as shown in the figure below (1, 5, 6, 8 : ON) Once pressing the ENTER (SW 385) button, the LED shows "0".
- Page 43 4. Installation 5. Measure the dimension [A] between the hole position of the punched paper and the paper edge to check paper-stop position and adjust it using + (SW 384)/- (SW 383) button to be in the position as shown below. 2-/4-Hole 1.75 or more 2.75 mm or less...
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Page 44: Affixing The A1 Labels
4. Installation Affixing the A1 Labels 1. Open the Front Cover. 2. Affix the Operation Label and Jam Recovery Label to the Inner Cover (Upper). Operation Label Jam Recovery Label 3. Close the Front Cover.