Minebea Intec PR 6130/65S Installation Manual

Cable junction box

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Installation Manual
Cable Junction Box PR 6130/65S
Translation of the Original Installation Manual
9499 053 06500
Edition 3.5.0
04/14/2020
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: +49.40.67960.303 Fax: +49.40.67960.383

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  • Page 1 Installation Manual Cable Junction Box PR 6130/65S Translation of the Original Installation Manual 9499 053 06500 Edition 3.5.0 04/14/2020 Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303 Fax: +49.40.67960.383...
  • Page 2 Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trained and qualiied personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.
  • Page 3: Table Of Contents

    Cable Junction Box PR 6130/65S Table of contents Table of contents Introduction............................3 Read the manual................................. 3 This is what operating instructions look like ......................3 This is what lists look like............................3 This is what menu items and softkeys look like..................... 3 This is what the safety instructions look like......................
  • Page 4 Cable Junction Box PR 6130/65S Table of contents Maintenance................................21 Repairs..................................21 Soldering work ................................21 Cleaning ..................................21 Disposal ............................. 22 Appendix ............................23 Certiicates/safety instructions/control drawing/Ex design................23 EN-2 Minebea Intec...
  • Page 5: Introduction

    1 Introduction Cable Junction Box PR 6130/65S Introduction Read the manual Please read this manual carefully and completely before using the product. This manual is part of the product. Keep it in a safe and easily accessible location. This is what operating instructions look like 1.
  • Page 6: Hotline

    Cable Junction Box PR 6130/65S 1 Introduction NOTICE Warning of damage to property and/or the environment. NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. Note: User tips, useful information, and notes.
  • Page 7: Safety Instructions

    2 Safety instructions Cable Junction Box PR 6130/65S Safety instructions General notes CAUTION Warning of personal injury. The product was in perfect condition with regard to safety features when it left the factory. To maintain this condition and to ensure safe operation, the user must follow the instructions and observe the warnings in this manual.
  • Page 8: Initial Inspection

    General information Repairs are subject to inspection and must be carried out at Minebea Intec. In case of defect or malfunction, please contact your local Minebea Intec dealer or service center for repair. When returning the device for repair, please include a precise and complete description of the problem.
  • Page 9: Speciications

    3 Speciications Cable Junction Box PR 6130/65S Speciications Equipment supplied Description Cover Box incl. electronics Ex-zone locking pin 6 mm (3×) Cable gland M16 Cable gland M12 (4×) Gasket Jumpers for corner correction resistors Pressure compensation element The following items are not shown:...
  • Page 10: Technical Data

    Cable Junction Box PR 6130/65S 3 Speciications Technical Data Protection classes per DIN EN 60529 IP68, IP69: Dust-proof and leak-proof against water, with harmful efects when immersed, (0.5 m water depth, 1,000 h) and water jets (high pressure and temperature).
  • Page 11: Possible Marking For The Ex Area

    3 Speciications Cable Junction Box PR 6130/65S Possible marking for the Ex area Zone Marking Certiicate No. 0 and 1 II 1 G Ex ia IIC T6/T4 Ga DEKRA 13ATEX0133 X Ex ia IIC T6/T4 Ga IECEx DEK 13.0042X 0Ex ia IIC T6/T4 X RU С-DE.МЮ62.В.05021*...
  • Page 12: Dimensions

    Cable Junction Box PR 6130/65S 3 Speciications The relevant protection class must be indi- cated on the rating plate! Note: The marking for ATEX is shown as an ex- ample. Note: See also Chapter 8.1. Dimensions all dimensions in mm...
  • Page 13: Installation And Connection Information

    4 Installation and connection information Cable Junction Box PR 6130/65S 4 Installation and connection information General information Note: When used in protection class "Ex nA" (non-sparking), a transient protective device must be set to a level that does not exceed 140% of the peak voltage of 85 V.
  • Page 14: Terminals And Jumpers

    Cable Junction Box PR 6130/65S 4 Installation and connection information Terminals and jumpers Signal + green Terminal contacts + measuring voltage (load cells) 1–4 Terminal contact + measuring voltage (connection cable) Signal - gray Terminal contacts - measuring voltage (load cells) 1–4...
  • Page 15: 4.4 Connecting Load Cells With A 6-Wire Cable

    4 Installation and connection information Cable Junction Box PR 6130/65S Screen yellow Terminal contacts Screen (load cells) 1–4 Terminal contact Screen (connection cable) Jumper Connects the load cell supply line to the sense line. Both jumpers must be opened Jumper when 6-wire load cell cables are used.
  • Page 16: Cable Gland

    Cable Junction Box PR 6130/65S 4 Installation and connection information Cable gland The cables have to be fed into the device via glands to ensure leak-tightness. The following cable diameters are suitable: 5…9.5 mm for gland M16 and 4.5…6.5 mm for cable gland M12.
  • Page 17: Cable Connections

    5 Cable connections Cable Junction Box PR 6130/65S Cable connections General information In order to use the junction boxes for load cells with 4-wire cables, jumpers J1 and J2 must be soldered in; see Chapter 4.3. Cable entry must be from below.
  • Page 18: Connecting The Cable Screens

    Cable Junction Box PR 6130/65S 5 Cable connections Connecting the cable screens Load cell cable Ex zone Ex zone No Ex zone Do not connect the Connect the screen. Connect the screen. screen. Screen has a connection ✘ ✘ with the load cell housing.
  • Page 19 5 Cable connections Cable Junction Box PR 6130/65S Minebea Intec EN-17...
  • Page 20: Equipotential Bonding Conductor

    Cable Junction Box PR 6130/65S 5 Cable connections Equipotential bonding conductor NOTICE It is especially important that the ground is connected correctly to the components and the cable junction box. You must also ground the device separately and ensure the power supply is properly shielded against the efects of lightning.
  • Page 21: Electronic Corner Correction

    Electronic corner correction 5.6.1 General information Minebea Intec load cells are produced according to high quality standards and have precisely adjusted output values. Nonetheless, mechanical imbalances can cause impermissible corner load errors to arise, which will need to be ofset by soldering in resistors.
  • Page 22 Cable Junction Box PR 6130/65S 5 Cable connections The following steps are necessary to minimize corner load errors: Select the load cell with the lowest displayed load as the reference cell. 2. In the junction box, remove the jumper from the relevant measurement cable (Signal +) and solder in a resistor according to the abovementioned formula (in the example 4.38 Ω).
  • Page 23: Maintenance/Repairs/Soldering Work/Cleaning

    Repairs Repairs are subject to inspection and must be carried out at Minebea Intec. In case of defect or malfunction, please contact your local Minebea Intec dealer or service center for repair. When returning the device for repair, please include a precise and complete description of the problem.
  • Page 24: Disposal

    Cable Junction Box PR 6130/65S 7 Disposal Disposal If the packaging is no longer required, please take it to your local waste disposal facility and/or a reputable disposal company or collection point. The packaging largely consists of environmentally friendly materials which can be used as secondary raw materials.
  • Page 25: Appendix

    8 Appendix Cable Junction Box PR 6130/65S Appendix Certiicates/safety instructions/control drawing/Ex design Ser. no. Description Document no. EC-Type Examination Certiicate DEKRA 13ATEX0133 X Certiicate of Conformity IECEx DEK 13.0042 X EU-Declaration of Conformity MEU17042 Declaration of Conformity MDC17005 Certiicate of Conformity FM...
  • Page 29 2017-11-26...
  • Page 33 Annex to Certificate of Conformity IECEx DEK 13.0042 X, issue 1 to ExTR report NL/DEK/ExTR11.0121/01 Electrical and thermal data: For intrinsic safe applications: Input (interface) circuit: in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection to one certified intrinsically safe circuit, with the following maximum values: = 25 V;...
  • Page 36 (bg) čeština (Мs) dansk (da) Prohlпšenъ o shoНě Overensstemmelseserklæring ή ή 1έ εoНel výrobku ή čъslo výrobku ή platnц pouгe 1έ 1. Produktmodel / produktnummer / gælder kun μ pro čъslo projektuμ for projektnummer: 2έ 2. Jméno a adresa výrobce (2.1) a jeho 2.
  • Page 37 eesti keel (et) français (fr) hrvatski (hr) Vastavusdeklaratsioon Déclaration de conformité Izjava o sukladnosti 1. Tootemudel / tootenumber / kehtib vaid 1. Modèle / numéro de produit / valable 1. Model proizvoda / broj proizvoda / vrijedi järgmise projekti puhul: uniquement pour le numéro de projet: samo za broj projekta: 2έ...
  • Page 38 latviešu valoНa (lv) malti (mt) nederlands (nl) Atbilstības НeklarāМija ϊikjaraггjoni ta’ konformitр Conformiteitsverklaring 1. Produkta modelis / produkta numurs ή Нerīgs 1. Mudell tal-prodott / numru tal-prodott / validu 1. Productmodel / productnummer / uitsluitend biss għan-numru tal-proġettμ tikai projektam Nr.: geldig voor projectnummer: 2έ...
  • Page 39 slovenčina (sk) slovenščina (sl) suomi (fi) Vyhlásenie o zhode Izjava o skladnosti Vaatimustenmukaisuusvakuutus 1έ εoНel výrobku ή čъslo výrobku ή platnц len pre 1έ εoНel proiгvoНa ή serijska številka proiгvoНa ή 1. Tuotemalli / tuotenumero / koskee vain čъslo projektuμ veljavno samo гa številko projektaμ...
  • Page 41 Certificate No: FM17CA0156X Equipment: PR 6130/6[a][b] and PR 6021/68S Cable Junction Box (Type Reference and PR 6130/64Sa-Temp, PR 6130/64C-Temp and PR 6130/65S-Temp Cable Name) Junction Box PR 6130/68S-Temp and PR 6021/68S-Temp Cable Junction Name of Listing Minebea Intec GmbH Company: Address of Listing Meiendorfer Str.
  • Page 42 -20°C to +60°C. The ambient operating temperature range of the Cable Juction Boxes PR 6130/64Sa-Temp, PR 6130/64C-Temp and PR 6130/65S-Temp Cable Junction Box is up to -30°C to +60°C. THIS CERTIFICATE MAY ONLY BE REPRODUCED IN ITS ENTIRETY AND WITHOUT CHANGE FM Approvals LLC.
  • Page 43 PR 6130/6[a][b] and PR 6021/68S Cable Juction Box [a] = Size; 4, 5 or 8 [b] = S, Sa or C PR 6130/64Sa-Temp, PR 6130/64C-Temp and PR 6130/65S-Temp Cable Junction Box None PR 6130/68S-Temp and PR 6021/68S-Temp Cable Junction Box...
  • Page 44 SCHEDULE Canadian Certificate Of Conformity No: FM17CA0156X Supplement 4: Report Reference: – RR215447 dated 24 October 2018 October 2018 Description of the Change: Reordered Equipment Listings. Updated lower ambient for type PR 6130/68S-Temp and PR 6021/68S-Temp Cable Junction Boxes from -30°C to -40°C.
  • Page 45 Certificate No: FM17US0275X Equipment: PR 6130/6[a][b] and PR 6021/68S Cable Junction Box (Type Reference and PR 6130/64Sa-Temp, PR 6130/64C-Temp and PR 6130/65S-Temp Cable Name) Junction Box PR 6130/68S-Temp and PR 6021/68S-Temp Cable Junction Box Name of Listing Minebea Intec GmbH...
  • Page 46 Zone 20, AEx ia IIIC T90°C - 36931-751-07; 4X, IP6x T4 Ta= -20°C to 60°C PR 6130/64Sa-Temp, PR 6130/64C-Temp and PR 6130/65S-Temp Cable Junction Box IS CL I, II, III, DIV 1, GP A,B,C,D,E,F,G T4 - 36931-731-07; 4X, IP6x NI CL I, II, III, DIV 2, GP A,B,C,D,E,F,G T4; 4X, IP6x S CL II, DIV 2, GP E,F,G / T4;...
  • Page 47 -20°C to +60°C. The ambient operating temperature range of the Cable Juction Boxes PR 6130/64Sa-Temp, PR 6130/64C-Temp and PR 6130/65S-Temp Cable Junction Box is up to -30°C to +60°C. The ambient operating temperature range of the PR 6130/68S-Temp and PR 6021/68S-Temp Cable Junction Box is up to -40°C to +60°C.
  • Page 48 SCHEDULE US Certificate Of Conformity No: FM17US0275X Date Description August 2014 Original Issue. Supplement 3: Report Reference: – RR210028 dated 6 October 2017 October 2017 Description of the Change: Company name change from Sartorius Mechatronics T&H GmbH. Certificate reformated. Supplement 4: Report Reference: –...
  • Page 52 Hazardous area Zone 2, 21 or 22 ambient temperature: -20°C to +60°C Cable junction box Load cell #1 Rmin = 300W Output parameters: Evalaution The output voltage is unit given by the connected evaluation unit. with Load cell #2 intrinsically Rmin = 300W Input parameters: output...
  • Page 53 Hazardous area Zone 0 Evalaution unit Cable junction box Load cell with Ex ia output #1 … #8 Ex ia IIC T6/T4 Ga circuit to the load Output parameters: Input parameters: -20°C ≤ Ta ≤ 40°C/60°C Ex ia Intrinsically safe circuit in Intrinsically safe circuit in type cells type of protection Ex ia...
  • Page 54 18) If your equipment needs to be repaired, use only genuine replacement parts supplied by the manufacturer! 19) Any tampering with the equipment by anyone, other than repair work done by authorized Minebea Intec service technicians, will result in the loss of EX conformity and in the forfeiture of all claims under the manufacturer's warranty.
  • Page 55 EX conformity and in the forfeiture of all claims under the manufacturer's warranty. Only authorized specialists may open the equipment. 20) Modifications, including those to be carried out by Minebea Intec employees, may be permitted only after the express written authorization has been obtained from Minebea Intec.
  • Page 56 Hazardous location Class I, II, III, Division 2 ambient temperature: -20°C to +60°C Cable junction Load cell #1 Rmin = 300W Output parameters: Evalaution The output voltage is unit given by the connected evaluation unit. with Load cell #2 intrinsically Rmin = 300W Input parameters: output...
  • Page 57 Hazardous location Class I, II, III, Division 1 Evalaution unit Cable junction box Load cell with Ex ia output #1 … #8 IS I,II,III/1/A-G T4 circuit to the load Output parameters: Input parameters: -20°C ≤ Ta ≤ 40°C/60°C Ex ia Intrinsically safe circuit in cells Intrinsically safe circuit in...
  • Page 58 Zone 0, 1 Zone 20, 21 Cable Junction Box PR6../6... Pressure Balance Element Load cell #1 Resistor R1 M12 x1.5; IP66; -40°C … +105°C IBExU 10 ATEX 1169 U Ex II 2 G / Ex e IIC Gb Load cell #2 Resistor R2 Ex II 2 D / Ex tb IIIC Db Load cell #3...
  • Page 59 Zone 21, 22 Zone 2 Cable Junction Box PR6../6... Pressure Balance Element Load cell #1 Resistor R1 M12 x1.5; IP66; -40°C … +105°C IBExU 10 ATEX 1169 U Ex II 2 G / Ex e IIC Gb Load cell #2 Resistor R2 Ex II 2 D / Ex tb IIIC Db Load cell #3...
  • Page 60 Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...

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