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Related Manuals for Clemens Technologies RADIUS SL 860
Summary of Contents for Clemens Technologies RADIUS SL 860
- Page 1 Operating manual All-Around-Weeder RADIUS SL 860 Item number: CL860.000000 right; CL860.100000 left CG860.000000 right; CG860.100000 left CLEMENS GmbH & Co. KG Maschinenfabrik Rudolf-Diesel-Straße 8 D-54516 Wittlich / Germany RADIUS SL 860 07.2019 en...
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Page 2: Table Of Contents
6.2.6 Working in strong weeds ....................... 18 6.2.7 Changing the blade share ..................... 18 6.2.8 Front engaging tools for RADIUS SL 860 ................18 6.2.9 Drawing cut (trailing position) ....................19 Dismounting from the tractor ..................19 6.3.1 Shutting down the machine/implement ................. 19 Lifting the machine with belts and chains ............... - Page 3 10.22 Quantity B disconnectable + merged return ..............52 10.23 Hosing variant basic device RADIUS: 1-sided mounting ..........54 10.24 Hosing variant 2 pairs of RADIUS on high clearance tractor .......... 56 List of illustrations ......................58 RADIUS SL 860 07.2019 en...
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Page 4: Preface
With the RADIUS SL 860 you have acquired an excellent alternative to chemical weed control. The RADIUS SL 860 makes it easy to keep the area between the plants clean. The smooth-running single-acting control ensures a fast forward travel tractor speed. The soil around the plant is loosened quickly and precisely. -
Page 5: Ec Conformity Declaration
Rudolf - Diesel - Straße 8 D-54516 Wittlich / Germany This is to certify that type and style of Machine type: Around-the-vine Weeder RADIUS SL 860 Serial number: CL860.000000; CL860.100000; CG860.000000; CG860.100000 complies with the following relevant provisions (directives): Machinery directive... -
Page 6: Introduction
3.2 Basic equipment The basic equipment of the RADIUS SL 860 includes the basic body, the shaft unit, the control unit, the control valve and the swivel cylinder. For the operation, the device requires a blade share and a sensor rod, available in 3 different lengths, and a front tool, e.g. -
Page 7: Mounting Options - Mounting Heights - Working Depth
The best locating for the plant to touch the sensor rod is 5 cm (2“) from the outer end of the rod (Figure 2, item 8). Figure 2 Dimensions with share lengths, top Figure 3 Dimensions with disc coulter, side view view RADIUS SL 860 07.2019 en... -
Page 8: Radius Front-Mounted, Double Sided
Depending on the application, you can choose between a manually or hydraulically adjustable support wheel. Support wheel Figure 5 Support wheels for height guidance RADIUS SL 860 07.2019 en... -
Page 9: Validity
3.5 Validity This operating manual is valid for the CLEMENS machines of the series: CL860.000000; CL860.100000; CG860.000000; CG860.100000 (Around-the-vine weeder RADIUS SL 860) 3.6 Contact Manufacturer: CLEMENS GmbH & Co. KG Maschinenfabrik Rudolf-Diesel-Straße 8 D-54516 Wittlich(Germany) Tel: +49 (0) 65 71 / 929 -00 (switchboard) Fax: +49 (0) 65 71 / 929 -191 (switchboard) E-Mail: info@clemens-online.com... -
Page 10: Required Equipment Of The Tractor
Replace warning pictograms when repairing or replacing parts! During cleaning work, make sure that warning pictograms are not damaged! Familiarize yourself with the statements of the warning symbols and with the danger points on the machine! RADIUS SL 860 07.2019 en... -
Page 11: General Safety And Accident Prevention Regulations
(9) When driving on uneven ground and in bends, take into account the wide outreach and/or the flywheel mass of the machine! Danger of tipping over! (10) The weight on the front axle shall not be less than 20 % of the empty weight of the vehicle. RADIUS SL 860 07.2019 en... -
Page 12: Maintenance And Repair
Attention: Immediately take up leaked hydraulic oil with oil binding agent and place it in the waste container provided for this purpose; ventilate the room well. Caution: danger of slipping on greasy ground. RADIUS SL 860 07.2019 en... -
Page 13: Warning And Information Pictograms
The hazard and safety labels contain important information for the safe operation of the device. Observing these instructions is essential for your safety. Damaged, illegible or missing labels must be replaced immediately. Item number: CW002.000900 Description: Sticker „CLEMENS“ (160 x 30) Item number: CW002.002400 Description: Sticker „Blade share screw“ RADIUS SL 860 07.2019 en... -
Page 14: First Installation
(PTOs, tires, etc.). They must also be installed at a sufficient distance from heat sources. The retrofitting of optional parts must be carried out by a specialist workshop. RADIUS SL 860 07.2019 en... -
Page 15: Connecting The Hydraulics To The Tractor
Figure 10 shows the connection scheme in case of double-sided equipment without override valve, but with flow divider and return oil-manifold. For further hose and attachment variants, please refer to the hosing diagrams in the spare parts list! RADIUS SL 860 07.2019 en... -
Page 16: Commissioning
Secure the tractor and machine against unintentional movements (e.g. rolling away, lowering, etc.). Observe the relevant accident prevention regulations and all other information given in the operating instructions! When attaching or removing implements to the tractor do not step between tractor and implement! RADIUS SL 860 07.2019 en... -
Page 17: General Indications
7) is smooth-running and fully extended. Now turn the screw (item 9) back so that the play between item 6 and item 7 is just eliminated. Figure 11 Sensor rod not actuated Figure 12 Sensor rod actuated RADIUS SL 860 07.2019 en... -
Page 18: Adjustment With Hydraulic Pressure To The Unit (Stroke Limitation)
(Tightening torque 190 Nm) Figure 14 Changing the blade share 6.2.8 Front engaging tools for RADIUS SL 860 As a general rule, the RADIUS units should only be operated with front engaging tools (see chapter 3.3). These tools should generally run 20 mm (0.8”) deeper than the RADIUS blade share in order to protect the shaft from... -
Page 19: Drawing Cut (Trailing Position)
6.2.9 Drawing cut (trailing position) With the RADIUS SL 860 it is possible to limit the forward rotation of the blade share to 90 °, 85 °, 45 ° and 40 °. The 45° setting in conjunction with the pivoting clod breakers (Figure 14, item 36) and particularly with the clearing share (CW653.001400 right or CW653.001500 left) allows increased transport of the loosened soil from under-... -
Page 20: Lifting The Machine With Belts And Chains
Never step under suspended loads! Ensure that the hoist is sufficiently dimensioned and tested and observe the applicable accident prevention regulations when handling hoists and suspended loads! Lead the belt through this opening. Pull out cover Figure 18 Attachment point RADIUS SL 860 07.2019 en... -
Page 21: Maintenance
A clean hydraulic oil is indispensable for a long service life of the hydraulic components. The hydraulic oil should therefore be filtered through a filter at one point in the tractor's hydraulic system. It is also advisable to replace all the hydraulic oil at regular intervals. RADIUS SL 860 07.2019 en... -
Page 22: Replacement Of Wearing Parts
In particular, carry out a daily visual inspection of the hydraulic cylinders/motors as well as the hydraulic connections and hydraulic hoses. Hydraulic oil must not escape into the environment! Leaking oil can ignite! RADIUS SL 860 07.2019 en... -
Page 23: Replacement Of Control Valve Seal
ø6. Item no. Denomination Quantity Order number Bore seal with O-ring complete CW780.012600 consisting of: O-Ring Ø12x2 Plastic support ring Mounting bushing CW010.000201 Figure 19 Replacement of control valve seal RADIUS SL 860 07.2019 en... -
Page 24: Lubrication Schedule
If the sensor unit is no longer smooth-running after lubrication, too much grease has been pressed in. This can be remedied by pressing the sensor unit several times by hand. “X“ Sensor unit “X“ Figure 20 Lubrication schedule RADIUS SL 860 07.2019 en... -
Page 25: Possible Faults And Their Elimination
The general safety and accident prevention regulations must be observed for all work. 9.3 First commissioning Every user must read these operating instructions before using the machine/implement. The initial commissioning at the customer's is accompanied by the specialist dealer. RADIUS SL 860 07.2019 en... -
Page 26: Tightening Torques
All illustrations show the right-hand version: Spare and optional parts for the left-hand version are shown in blue. Note: When ordering hydraulic hoses for replacement, measure length "L" (including pressed fittings) and indicate in mm. (Conversion aid: 1” = 25.4 mm) RADIUS SL 860 07.2019 en... -
Page 27: Basic Body
061014060s Setscrew 091308025s Hexagon screw 093108060 Hexagon screw 093312035 Hexagon screw 093312040 Hexagon screw 093312055 Hexagon nut 093408 Hexagon nut 093414 Hexagon nut 098508 Adjusting. washer 0988152105 Adjusting. washer 0988152110 Washer 144012 Blind rivet 7337030062A RADIUS SL 860 07.2019 en... -
Page 28: Mounting Kit
Remark Quantity Order no. Mounting kit complete CL860.220000 Clamp strap CL860.010009 Lock washer CW520.004300 Washer 012513 Hexagon head screw 093312035 Hexagon head screw 093112040 Hexagon head screw 093112070 Hexagon head screw 093112100 Hexagon nut 093412 RADIUS SL 860 07.2019 en... -
Page 29: Shaft Unit
Hexagon head screw 093312035 Hexagon head screw 096116050 Hexagon head screw 093308030 Hexagon nut 093408 Lock washer CW520.002900 Screw locking disc CW520.007800 Circlip ring 047145 Hexagon head screw 093308040 Hexagon nut 098508 Hose guide CL845.901000 RADIUS SL 860 07.2019 en... -
Page 30: Control Valve
CW780.012600 out in accordance with section 7.5.1 ! Expander CW780.050100 Circlip ring 047116s Socket head cap screw 091205016 Hexagon head screw 093106070 Hexagon head screw 093106080 Hexagon nut 093406 Washer 144006 O-Ring OR01620 O-Ring OR01820 RADIUS SL 860 07.2019 en... -
Page 31: Control Unit
CW520.002800 Conical lubricating nipple CW570.000100 Guide bushing CL856.040004 Hexagon nut 093410 Hexagon head screw 093310030 Washer 144010 Adjusting washer 0988131915 Clamping sleeve 1481030162A Tension spring (for strong weeds) CW009.020600 Hexagon nut with cup point CW500.011800 RADIUS SL 860 07.2019 en... -
Page 32: Swivel Cylinder
You can easily determine which cylinder your device is equipped with. The cylinders with a piston rod diameter of 25 mm are painted red ex works, the cylinders with a piston rod diameter of 30 mm are painted anthracite ex works. RADIUS SL 860 07.2019 en... -
Page 33: Blade Shares With Sensor Rods And Accessories
Sensing share rhs complete CB917.016200 Sensing share lhs complete CB917.116200 number depends on Swiveling clod breaker complete 2/3/4 CL919.330000 share length Clearing share rhs complete CW653.001400 Clearing share lhs complete CW653.001500 Serrated disk loose for welding on CW902.000900 RADIUS SL 860 07.2019 en... -
Page 34: Disk Plow Ø 300 Mm (11.8")
Ø300 mm (11.8”) indented Plow disk CW650.015800 alternatively: Ø300 mm (11.8”) plain Plow disk CW650.015400 Gasket CW780.030000 Circlip ring 047135 Circlip ring 047272025 Hexagon head screw 093116080 Hexagon nut 093410 Hexagon nut 093416 Supporting ring 0988354525s Washer 144010 RADIUS SL 860 07.2019 en... -
Page 35: Disk Plow Ø 350 Mm (13.8")
Support CB926.920200 Lock washer CW520.002900 Retaining washer CW520.009900 Bearing unit CW540.047900 Disk 350 mm (13.8”) indented CW650.019300 alternatively: Disk 350 mm (13.8”) plain CW650.019500 Hexagon head screw 096016065 Hexagon head screw 096112020 Hexagon nut 09852420 RADIUS SL 860 07.2019 en... -
Page 36: Swivelling Disk Colter
CW004.002400 Deep groove ball bearing CW540.041800 Circlip ring 047247 Hexagon nut 093620015 Lock washer CW520.004000 Slide bushing CW550.001600 Conical lubricating nipple CW570.000100 Colter disc CW650.012200 Circlip ring 047125 Hexagon head screw 093310030 Hexagon nut 093410 RADIUS SL 860 07.2019 en... -
Page 37: Clearing Body Lw-1
06081002504s Hexagon head screw 093312035 Hexagon nut 093412 Washer 012513 Hexagon nut 093410 Additional part for attachment on plows: CA952.110000 Mounting clamp complete Clamp strap CW030.000700 Hexagon head screw 093112055 Hexagon nut 093412 Washer 144012 RADIUS SL 860 07.2019 en... -
Page 38: Lateral Angle Adjustment 'S' Mechanical
Split pin 009440036 Hexagon nut 093422015 Hexagon nut 093624 Washer 144022 Clamping sleeve 148106036 Note: As an alternative to items no. 6 and 9 (upper link) you will find a hydraulic adjustment on the following page. RADIUS SL 860 07.2019 en... -
Page 39: Hydraulic Installation For Lateral Angle Adjustment
Holder CW720.000700 CW720.005900 Dust cover for plug SVK standard (CW720.006000) Dust cover for sleeve SVK e.g. for Fendt CW720.007900 Dust cover for plug flat e.g. for Holder CW720.005200 Cable tie green not shown CW830.061200 RADIUS SL 860 07.2019 en... -
Page 40: Oil Flow Divider With Return Oil Manifold 50/50 With Hoses
The hydraulic hose B is also connected to the RADIUS itself. (see 10.4, item 10) Note: When ordering hydraulic hoses, measure the length "L" (including pressed fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm). RADIUS SL 860 07.2019 en... - Page 41 093112110 + 098512 + 012315 are required. The order number of the complete group item no. 8 + additional parts is CE856.085000. For SB frames, the fastening section pos. 8.1 is welded to the frame. RADIUS SL 860 07.2019 en...
- Page 42 “L“ = length in mm incl. pressed fittings D = Return oil hose Item no. Specification Remark Quantity Order no. Hydraulic hose 2200 mm (86.6“) „L“ = length in mm CW700.002100 Threaded hose stem CW011.620100 Clip, 1 eye CW500.034000 RADIUS SL 860 07.2019 en...
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Page 43: Bridge Hose For 1-Sided Operation With 2-Sided Hydraulic Equipment, Disconnectable
Pressure Relief Valve CW760.011600 (included as standard in 2-sided manual control CG856.097000, for 1-sided manual control CF856.097000 available as option). The retrofit kit manometer is inserted into the supply line "P" via the L-fitting (item no. 2) directly upstream of the pressure relief valve. RADIUS SL 860 07.2019 en... -
Page 44: Override Valve, Electromagnetic, 1-Sided, Without Pressure Relief Valve
The hydraulic hose CW700.033800 (item no. 5) is also connected to the RADIUS itself. (see 10.4, item 10) Note: When ordering hydraulic hoses, measure the length "L" (including pressed fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm). RADIUS SL 860 07.2019 en... - Page 45 „L“ = length in mm incl. pressed fittings B = Return oil hose Item no. Specification Remark Quantity Order no. „L“ = length in mm Hydraulikschlauch 3000 mm (118.1“) CW700.002100 Threaded hose stem CW011.620100 Threaded hose stem CW011.620900 Clip, 1 eye CW500.034000 RADIUS SL 860 07.2019 en...
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Page 46: Override Valve, Electromagnetic, 2-Sided, With Pressure Relief Valve
The connection marked * is located on the RADIUS itself. The hose must be pressed at this connection. (see 10.4, items 6, 7 and 22) The hydraulic hose B is also connected to the RADIUS itself. (see 10.4, item 10) RADIUS SL 860 07.2019 en... - Page 47 093112110 + 098512 + 012315 are required. The order number of the complete group item no. 8 + additional parts is CE856.085000. For SB frames, the fastening section pos. 8.1 is welded to the frame. RADIUS SL 860 07.2019 en...
- Page 48 D = Return oil hose Item no. Specification Remark Quantity Order no. „L“ = length in mm Hydraulic hose 2200 mm (86.6“) CW700.002100 Threaded hose stem CW011.620100 Threaded hose stem CW011.620900 Clip, 1 eye CW500.034000 RADIUS SL 860 07.2019 en...
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Page 49: Constant Flow Divider Adjustable 1-25 L (0.25-6.60 Gal.)
Straight screw socket with nut and ferrule CW730.004900 Fitting CW730.008600 Angular fitting CW730.010400 Union nut CW730.012000 Ferrule CW730.012100 Straight fitting CW730.015000 Adjustable T-fitting with nut and ferrule CW730.077100 Straight screw socket CW730.079200 Oil flow divider CW760.009100 RADIUS SL 860 07.2019 en... -
Page 50: Constant Flow Regulator 0-25 L (6.6 Gal.) And 0-50 L (13.2 Gal.) With Mounting Kit
Angular fitting with nut and ferrule CW730.004900 Angular fitting CW730.010400 Union nut CW730.012000 Ferrule CW730.012100 Straight fitting CW730.014800 Double nut CW730.034000 Adjustable T-fitting with nut and ferrule CW730.077100 Straight screw socket CW730.079200 Straight fitting CW730.100200 RADIUS SL 860 07.2019 en... -
Page 51: Mounting Kit B-Quantity Disconnectable For Flow Divider 0-25 L And 0-50 L
Angular fitting 90° CW730.004900 Straight fitting CW730.014800 Double nut CW730.034000 Straight fitting CW730.034200 Adjustable T-fitting CW730.077100 Straight screw socket CW730.079200 Note: Mounting on flow divider CD845.463201 (0-25 l (6.6 gal.)) or CD845.463202 (0-50 l (13.2 gal.)). RADIUS SL 860 07.2019 en... -
Page 52: Quantity B Disconnectable + Merged Return
CW720.000300 Coupling plug CW720.000400 Quick coupling sleeve CW720.003700 Coupling sleeve CW720.004200 Dust cover for coupling plug CW720.006000 Dust cover for coupling sleeve Ø30 CW720.007900 Angular fitting CW730.004900 Union nut CW730.012000 Ferrule CW730.012100 Double nut CW730.034000 RADIUS SL 860 07.2019 en... - Page 53 Hydraulic hose 4000 mm (157.5”) “L“ = length in mm CW700.065000 Pressed fitting CW710.004400 C = Bridge hose Item no. Specification Remark Quantity Order no. Hydraulic hose 500 mm (19.7”) “L“ = length in mm CW700.001300 Pressed fitting CW710.004200 RADIUS SL 860 07.2019 en...
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Page 54: Hosing Variant Basic Device Radius: 1-Sided Mounting
A + items 1, 3 CW700.021500 Pressure hose length 2800 mm (110.2“) complete hose A + items 1, 3 CW700.021900 Pressure hose length 2500 mm (98.4“) complete hose A + items 1, 3 CW700.023000 RADIUS SL 860 07.2019 en... - Page 55 When ordering hydraulic hoses, measure the length "L" (including pressed fittings) and indicate in mm (Conversion aid: 1” = 25.4 mm). Note: When ordering the hydraulic hoses, pay attention to the different lengths to the right and left basic unit. RADIUS SL 860 07.2019 en...
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Page 56: Hosing Variant 2 Pairs Of Radius On High Clearance Tractor
The connection marked * is located on the RADIUS itself. The hose must be pressed at this connection. (see 10.4, items 6, 7 and 22) The hydraulic hose B is also connected to the RADIUS itself. (see 10.4, item 10) RADIUS SL 860 07.2019 en... - Page 57 „L“ = length in mm incl. pressed fittings E = Return oil hose – connection Item no. Specification Remark Quantity Order no. „L“ = length in mm Hydraulic hose CW700.002100 Threaded hose stem CW011.620100 Threaded hose stem CW011.620900 Clip 1-eye CW500.034000 RADIUS SL 860 07.2019 en...
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Page 58: List Of Illustrations
11 List of illustrations Page Figure 1 General view RADIUS SL 860 with grubber share ................... 6 Figure 2 Dimensions with share lengths, top view ....................7 Figure 3 Dimensions with disc coulter, side view ....................7 Figure 4 Attachment two-sided front ........................8 Figure 5 Support wheels for height guidance ......................
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