Pro-Team ProForce 1500 Service Manual
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Pro-Team ProForce 1500 Service Manual

Pro-team proforce 1500: supplementary guide
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ProForce
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1500/1500XP
Service Manual

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Summary of Contents for Pro-Team ProForce 1500

  • Page 1 ProForce ® 1500/1500XP Service Manual...

  • Page 2: Table Of Contents

    Final Vacuum Assembly ........41...

  • Page 3: Proforce 1500 Full Vacuum Parts And Index

    Full Vacuum Parts – 1500 www.pro-team.com 800.541.1456...
  • Page 4 Motor Mount, Lower Nitrile 105136 Filter, Exhaust, HEPA Media 104246 Cover, Filter Cartridge, Charcoal 104578 Air Duct, Upper ProForce 1500 104209 Screw, Phillips, 4.2mm x 12mm, F/Upper Air Duct 104267 Screw, Phillips, 4.2mm x 19mm, F/Lower Air Duct 105488 Motor Housing Sound Filter Kit (includes: #5,7,8)

  • Page 5: Proforce 1500Xp Full Vacuum Parts And Index

    Full Vacuum Parts – 1500XP www.pro-team.com 800.541.1456...
  • Page 6 Hose, Assembly w/Cuffs, F/XP (includes: #42) 105502 Handle Kit (includes: #16, 19, 24, 25, 26, 27, 33, 34) 105573 Quick Release Hose Cuff 105572 Quick Detach Clip www.pro-team.com 800.541.1456 Full Vacuum Index – 1500XP Part Name 104209 Screw, Phillips, 4.2mm x 12mm, F/Wand Guide 104261...

  • Page 7: Bag Cover Index

    104236 Transition Duct Bag Cover 104505 Phillips Screws 104238 Lower Transition Duct Seal Bag Cover Nozzle Plate 104234 Bag Housing Cover (BOTTOM VIEW) 104239 Bag Cover Nozzle Plate 104241 Bag Cover Gasket 104493 Phillips Screws Fully Assembled Bag Cover www.pro-team.com 800.541.1456...

  • Page 8: Disassembly

    Insert flathead screwdriver beneath bag cover latch plate to release. Make sure rounded points clear holes in bag cover. To Reassemble. Repeat steps in reverse. www.pro-team.com 800.541.1456 To release transition duct remove (2) phillips screws from bag cover nozzle plate.

  • Page 9: Bag Housing

    104491 Rivet for Bag Housing Assembly 104738 Bag Housing Seal Gasket 105075 Phillips Screw 104282 Filter Lock-Out Cover Switch 104283 Filter Lock-Out Switch 104490 Bag Housing Assembly with Riveted Hinge and Bag Cover Nozzle Plate Completed Bag Housing www.pro-team.com 800.541.1456...

  • Page 10: Disassembly

    To remove the switch cover, insert a flathead screwdriver under switch lever and gently pry upward. Remove 4 screws located near bottom of bag housing (2 front, 2 back). Remove bag housing. www.pro-team.com 800.541.1456 Bag Housing Remove cover screw. Remove crimps by pressing locking tab on locked connector.

  • Page 11: Bag Lockout Switch Replacement

    Remove switch cover and filter lockout switch. To remove the switch cover, insert a flathead screwdriver under switch lever and gently pry upward. Remove cover screw. Remove crimps by pressing locking tab on locked connectors. Reverse steps to reassemble. www.pro-team.com 800.541.1456...

  • Page 12: Hose Collar Repair

    HOSE CAP COLLAR REPAIR – To inspect the collar, attach the quick release cuff to the bag cover collar. Lift the vacuum by the hose cuff. The collar should support the weight of the vacuum. If not, the collar will fail and separate from the bag cover.

  • Page 13: Bag Housing To Motor Housing

    (g) If replacing the bag housing seal, do not let the 104283 Filter seal cover the lockout switch cover opening. Lock-Out Switch NOTE: Make sure the handle nut plate (#104259) is in place before you replace the bag housing gasket seal. www.pro-team.com 800.541.1456...

  • Page 14: Motor Housing

    Sound Foam 103532 Front Panel Motor Housing Sound Foam 104306 Rear Wheel 104504 Pivot Bearing www.pro-team.com 800.541.1456 104245 Bulkhead 104209 Phillips Screw for Wand Guide 104261 Upper Left Wand Guide APPLIES TO PROFORCE 1500XP ONLY 104260 Upper Right Wand Guide...

  • Page 15: Disassembly

    Remove switch cover and filter lockout switch. To remove the switch cover, insert a flathead screw- driver under switch lever and gently pry upward. Remove switch cover screw. Remove crimps by pressing locking tab on connector. www.pro-team.com (Continued on page 15) 800.541.1456...
  • Page 16 (CONTINUED FROM PG 14) Remove (4) bag housing screws and bag housing. Remove upper motor mount. Lift motor from housing. www.pro-team.com 800.541.1456 Motor Housing Remove the bag full indicator tube (tube not pictured) from the bulkhead and lift off the bulkhead.
  • Page 17 Remove (2) lower air duct screws from inside motor housing then remove the foam that covers wire harness. Turn vacuum over and remove (8) screws. Housing should look like this after the foam and air duct are removed. Slide duct flex hose from powerhead.
  • Page 18 DISASSEMBLY (CONTINUED FROM PG 16) Remove (2) wheel clamp screws on left and right wheels. Remove exhaust filter. www.pro-team.com 800.541.1456 Motor Housing Remove wheels and pivot bearings. Pull wire harness through body housing. To Reassemble. Repeat steps in reverse.

  • Page 19: 1500Xp Wand Guide

    Left Wand Guide Latch Hole Switch Guide Latch Switch Installation. Seat switch into the left wand guide. Snap lock latches together all the way up both sides of the wand guides. www.pro-team.com Lock Latches Right Wand Guide 800.541.1456...

  • Page 20: Wire Harness

    WIRE GUIDE – For ProForce 1500XP Only 105788 Wire Guide www.pro-team.com 800.541.1456 Wire Harness Call ProTeam Customer Service at 866.888.2168 to order wire guide #105788. Insert wire guide into bag housing switch cavity. Make sure one wire is on either side of opening.

  • Page 21: Wire Harness Replacement

    Remove switch cover and filter lockout switch. To remove the switch cover, insert a flathead screwdriver under switch lever and gently pry upward. Remove switch cover screw. Remove crimps by pressing locking tab on connector. www.pro-team.com (Continued on page 21) 800.541.1456...
  • Page 22 WIRE HARNESS REPLACEMENT Remove (4) bag housing screws and remove bag housing. Remove upper motor mount. www.pro-team.com 800.541.1456 (CONTINUED FROM PG. 20) Remove the bag full indicator tube (tube not pic- tured) from the bulkhead and lift off the bulkhead.
  • Page 23 Pull the air duct system, air duct hose and lower wire harness out of the motor housing. Note: Rotate brass fitting so it cannot be trapped by the lower duct. (Continued on page 23) www.pro-team.com 800.541.1456...
  • Page 24 800.541.1456 (CONTINUED FROM PG. 22) Install upper wire harness and connect the vacuum bag full sensor. Replace vacuum motor as shown. Note: motor must be properly seated. It is properly seated when the motor can no longer rotate easily.
  • Page 25 If the bulkhead does not seat firmly onto the motor housing, you must adjust the motor until the motor is properly installed. Remove wire guide and reinstall bag lockout switch. (Continued on page 25) www.pro-team.com 800.541.1456...
  • Page 26 800.541.1456 (CONTINUED FROM PG. 24) To replace lower wire harness remove (8) baseplate screws and turn vacuum back over to remove base cover. Remove wire ties. Remove the circuit breaker and power nozzle lockout switch. Do not remove power nozzle motor.
  • Page 27 Replace the cover, air duct, and screw. (CONTINUED FROM PG. 25) Thread the air duct hose into the motor housing. BLUE Connect wires as shown and verify orientation of switches. WHITE BLACK (Continued on page 27) www.pro-team.com 800.541.1456...
  • Page 28 6. Turn the vacuum on in position number one (I). The vacuum motor should be on. Pull out the wand and cover the end of the wand with your hand. This will simulate blockage and the bag full light should come on. Take your hand off the end of the wand and the light should turn off.

  • Page 29: Motor

    Carefully bend brass tab slightly upward with small flat tip screwdriver. Using pliers (or fingers), carefully grasp tab and remove carbon brush from bracket Re-connect wire. Replace locking tabs. Bend tabs downward. www.pro-team.com 800.541.1456...

  • Page 30: Power Nozzle Index

    104216 14" Brush Roll 104736/104737 Air Duct Base Cover Seal 104500 Formed Wire Brace 104227 Air Duct Hose Sleeve 104221 Baseplate 104501 Front Roller www.pro-team.com 800.541.1456 104507 Upright Lock Detent Spring 104494 Power Nozzle Cover 104226 Vacuum Operation Indicator Board...

  • Page 31: Assembly

    Install electronic components, SPI board, circuit breaker, and switch. d) Attach jumper wire to SPI board. e) Make sure components are properly seated in the base. Install motor, brush roll, and belt. Be careful. Do not attempt to over-tighten screws. Fully assembled power nozzle (bottom view). www.pro-team.com 800.541.1456...

  • Page 32: Power Nozzle To Body Assembly

    Put wheel onto motor housing axle. Flip the unit and fasten cover to power nozzle base using (8) screws. www.pro-team.com 800.541.1456 Power Nozzle to Body Assembly Wheel axles on the motor housing should be placed in the grooves on the power nozzle base.

  • Page 33: Hose Sleeve Replacement

    Power Nozzle HOSE SLEEVE REPLACEMENT Remove (8) screws from base plate. Turn vacuum over and pull base cover off powerhead. Unscrew air duct cover. Unclip circuit board and move aside. Pull off air duct cover. Pull out hose sleeve. Replace with new sleeve. Sleeve must sit in groove to be properly seated.

  • Page 34: Pivot Bearing Replacement/Wheel Replacement

    Remove right and left rear wheel clamps. Remove old pivot bearing. Install new pivot bearing. www.pro-team.com 800.541.1456 Power Nozzle Turn vacuum over and pull base cover off powerhead. Lift bag housing from powerhead and remove wheel. To Reassemble. Repeat steps in reverse.

  • Page 35: Hose And Power Cord

    Release Hose Clip 104294 Wand 104284 Power Cord with Strain Relief 104961 Hose Assembly with Cuffs WAND AND HOSE APPLY TO PROFORCE 1500XP ONLY 105091 Strain Relief Clasp 104266 Handle Assembly Screw 104265 Carry Handle with Tool Caddy www.pro-team.com 800.541.1456...

  • Page 36: Handle

    104270 Cord Wrap Bracket Compression Spring Washer 105088 Handle Bezel with Screws 104269 Cord Wrap Bracket Compression Spring 104509 Handle Assembly Phillips Screw 104958 Handle Tube with Wire Harness, Rivet Nut and Plug Rivet 104264 Handle Tube Bushing and Screw www.pro-team.com 800.541.1456...

  • Page 37: Handle Assembly

    Remove screw at base of handle and remove from handle tube (fig. 3). fig. 1 Feed handle wire harness through new handle and replace screw at the base of the handle (fig. 4). fig. 2 fig. 4 (Continued on page 37) www.pro-team.com 800.541.1456...
  • Page 38 Feed wires through opening on handle bezel. When finished with steps a through e your final wire connection configuration should appear as above. www.pro-team.com 800.541.1456 front of switch position II must be on the bottom before attaching wires to spades Using the diagram provided above, attach wires to switch.
  • Page 39 Slide tab A into handle slot B and press firmly into place at C. Be sure all switch wires are routed between screw bosses to ensure that the wires do not get damaged. Insert screws into bezel (fig. 9). fig. 8 www.pro-team.com 800.541.1456...

  • Page 40: Handle/New Power Cord & Strain Relief Replacement

    Use a flathead screwdriver and hammer to push the strain relief towards the handle. Snap off remaining strain relief. Slide handle tube away from base. Unplug old power cord. www.pro-team.com 800.541.1456 Handle and Power Cord Remove screw from carry handle and remove carry handle.
  • Page 41 Align holes on strain relief and handle tube. Insert new ratchet fastener in hole and push flush. Use flathead screwdriver to reattach carry handle to handle tube. (CONTINUED FROM PAGE 39) Plug in new cord and slide handle tube into base. www.pro-team.com 800.541.1456...

  • Page 42: Assembly

    ASSEMBLY Hose Assembly with Cuffs WAND AND HOSE APPLY TO PROFORCE 1500XP ONLY Quick Release Hose Cuff Wand www.pro-team.com 800.541.1456 Handle with Over Mold and Decal Cord Wrap Screw Power Cord Handle Tube Bushing Handle Assembly Screw Carry Handle with...

  • Page 43: Troubleshooting Clearing Hose And Wand Obstructions

    With bottom air duct hose and upper hose and wand disconnected, carefully insert a broom handle (or any similar item like a short length of hose, pipe, etc) approximately 14 inches into wand guide on top of vacuum housing (Fig. 6) to dislodge obstruction or debris.

  • Page 44: Schematics Wiring Schematic

    Electrical <BLACK> <BLACK> <RED> <RED> <BLACK> <BLACK> www.pro-team.com 800.541.1456...
  • Page 45 5118 N. Sawyer Ave., Boise, Idaho 83714 • 800.541.1456 www.pro-team.com #106243 Revised 3/07...

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