paladin HARLEY POWER BOX RAKE T6 Operator's & Parts Manual
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paladin HARLEY POWER BOX RAKE T6 Operator's & Parts Manual

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OPERATOR'S & PARTS
SERIAL NUMBER:________________
PURCHASE DATE:________________
800-437-9779
www.paladinbrands.com
MANUAL
PO Box 230, Jamestown, ND 58402-0230, United States of America
MODEL T6
POWER BOX RAKE
r

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Summary of Contents for paladin HARLEY POWER BOX RAKE T6

  • Page 1 OPERATOR’S & PARTS MANUAL MODEL T6 POWER BOX RAKE SERIAL NUMBER:________________ PURCHASE DATE:________________ 800-437-9779 www.paladinbrands.com PO Box 230, Jamestown, ND 58402-0230, United States of America...

  • Page 2: Table Of Contents

    PREFACE This manual describes the installation, operation, and maintenance of the Harley Power Box Rake. Read and understand the manual in its entirety before performing installation, operation or maintenance in order to ensure the equipment’s optimum level of performance. Read and follow all safety and precautionary notes included in this text.

  • Page 3: Owner Assistance

    OWNER ASSISTANCE Harley Attachments, LLC and your authorized Harley dealer want you to be completely satis- fied with your investment. To resolve any problems that may occur, please contact the Service Manager of your local Harley dealer. If your problem has not been handled to your satisfac- tion, contact: Customer Service (8:00am –...

  • Page 4: Specifications

    SPECIFICATIONS Raking Width ........................... 72” Roller Type ................Tooth Roller Standard 9” Diameter Roller Angle ..................5 Degrees Both Directions Gap (Tube to Barrier) ................... 5/6” - 3” Adjustable Tires ........................6.5 x 6.5-8 Tire Pressure ........................60 psi Weight ..........................840 lbs Oil Capacity of Chain Case ..............Approximately .5 Pints Tractor Three-Point Attachment...................

  • Page 5: Bolt Torque Chart

    BOLT TORQUE CHART After every ten (0) hours of operation, check all hardware and tighten where required. SAE Series Torque Chart DO NOT use these values if a different torque value or tightening procedure is listed for a specific application. Torque values listed are for general use only. Fasteners should be replaced with the same grade.

  • Page 6: Safety Statements

    SAFETY STATEMENTS This statement is used where serious injury or death will result if the instruc- DANGER tions are not followed properly. This statement is used where serious injury or death could result if the instruc- WARNING tions are not followed properly. This statement is used where minor injury could result if the instructions are CAUTION not followed properly.
  • Page 7 PROTECT AGAINST FLYING DEBRIS WARNING Always wear proper safety glasses, goggles, or a face shield when driving pins in or out or when any operation causes dust, flying debris, or any other hazardous material. LOWER OR SUPPORT RAISED EQUIPMENT WARNING Do not work under raised 3 point lift arms without supporting them.

  • Page 8: Equipment Safety Precautions

    SAFELY OPERATE EQUIPMENT WARNING Do not operate equipment until you are completely trained by a qualified operator in how to use the controls, know its capabilities, dimensions, and all safety requirements. See your prime movers manual for these instructions. Keep all step plates, grab bars, pedals, and controls free of dirt, grease, debris, and oil.
  • Page 9 movements are correct. Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit. Check and route hoses care- fully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts.
  • Page 10 Ensure shields and guards are properly installed and in good condition. Replace if damaged. WATCH FOR OPERATING HAZARDS WARNING Look down and to the rear and make sure area is clear before operating in reverse. Watch for hidden hazards on the terrain during operation. Use extreme care when working close to fences, ditches, other obstruc- tions, or on hillsides.

  • Page 11: Safety Decal And Serial Tag Placement

    SAFETY DECAL AND SERIAL TAG PLACEMENT Figure 1. Safety Decals MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 12 SAFETY DECALS #1 - PN: P970400 #2 - PN: P970300 #4 - PN: P970100 #3 - PN: P970301 #5 - PN: P970250 SERIAL # TAG MODEL T6 HARLEY POWER BOX RAKE®...

  • Page 13: Operational Procedure

    OPERATIONAL PROCEDURE The T6 Power Box Rake® is designed for removing rock and small debris, NOTICE and for thatching. This manual contains information for the T6 models. Refer to the information in this manual for specifications, parts, assemblies, and adjustments. ATTACHING POWER RAKE TO TRACTOR Move tractor into position in front of the power rake.
  • Page 14 OPERATIONAL PROCEDURE POWER RAKE FUNCTION The tractor PTO drives the roller, which digs into the ground, cultivating and pulling up rocks, roots, and debris. The clean soil goes between the roller and barrier while the rocks, roots, and debris work to the side in a windrow. With the endplates mounted in the working position and the rake straight (endplates parallel with tractor tires), material can be moved along, filling in the low spots.
  • Page 15 OPERATIONAL PROCEDURE To allow the roller to penetrate deeper into the ground, loosen the handle and raise the gauge wheels. To achieve the opposite, lower the gauge wheels. Be sure to check the air pressure in each tire regularly so that an even, consistent grade will be maintained. Barrier The normal gap between the roller and barrier for average conditions is about -/4”.
  • Page 16 OPERATIONAL PROCEDURE Operator Production Successful operation of the power rake will come with operator experience. The rake’s performance also depends on the type and size of the tractor it’s mounted on. An operator that masters the technique of adjusting the angle of attack of the roller against the soil will also find ideal settings under various conditions to give the desired results.
  • Page 17 OPERATIONAL PROCEDURE Thatching Existing Grass Areas This procedure is done with the 3-point top link in the “lock-out” position so accurate depth control can be maintained. The top link should be lengthened to support the rake on the gauge wheels and toothed roller raised so teeth are just grazing the surface.
  • Page 18 OPERATIONAL PROCEDURE Figure 2. Operation MODEL T6 HARLEY POWER BOX RAKE®...

  • Page 19: Maintenance

    MAINTENANCE The information in this section is written for operators who possess basic mechanical skills. Should you need help, your dealer has trained service technicians available. For your protec- tion, read and follow all safety information in this manual. Regular preventive maintenance and immediate repair of broken or worn parts will ensure maximum efficiency and long life.
  • Page 20 MAINTENANCE CHAIN MAINTENANCE The drive chain should be inspected monthly. New chain has a tendency to stretch, so it is nec- essary to check the chain tension to prevent flopping around, thus causing potential problems. Chain tension is preset with the extension spring. If the chain becomes excessively loose, it may be necessary to remove one link (two pitches).
  • Page 21 MAINTENANCE Protective Collars The special protective collars protect bearings from vine and wire wrap, and dirt buildup next to the bearing seal. The bearing protector is sandwiched onto the shaft which rotates within a close clearance from the outer race of the bearing. Grease coming from the bearing oozes into the protecting collar, keeping dust and particles from entering the seal area, increasing the bearing life.
  • Page 22 MAINTENANCE TOP BEARING HOUSING SERVICE If it is necessary to service the bearing housing because of bearing or shaft failure, please fol- low these instructions. See Figure 10 (page 44). We suggest the bearings also be replaced when the shaft is replaced. Removal .
  • Page 23 MAINTENANCE To replace, reverse the procedure. Be sure all parts and wear surfaces are thoroughly clean and in good condition. Be sure O-ring is also in good condition. When replacing bearing, first put O-ring on bearing. Apply a coat of grease on O-ring. Slide bearing in and apply moderate pressure on bearing so O-ring will seat and spread slightly, thus keeping the oil in chain case from escaping through the bearing.
  • Page 24 MAINTENANCE 4. Slide chain case back onto roller and bolt to frame. 5. Replace sleeve, sprocket, and washer on drive shaft. 6. Clamp solid with the ” slotted nut. 7. Check that roller clears frame on both ends. Adjust, if required. 8.

  • Page 25: Trouble Shooting

    TROUBLE SHOOTING Problem Possible Cause Solution Roller will not turn. Tractor PTO not engaged. Check control lever. Clutch friction discs worn. Check and replace. Obstruction between roller and Check and clear obstruction. barrier. Chain broken. Replace chain. Gearbox damaged. Check that output shaft rotates. Hydraulic cylinder Hydraulic couplers not Check connections.

  • Page 26: Assembly/Parts Identification

    ASSEMBLY/PARTS IDENTIFICATION SET-UP INSTRUCTIONS The power rake is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 4. Select a suitable working area. Refer to illustrations, accompanying text, parts lists, and ex- ploded view drawings.
  • Page 27 ASSEMBLY - CRATE DIAGRAM 1 OF 2 Figure 4. Crate Assembly MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 28 ASSEMBLY - CRATE PARTS LIST LIST 1 OF 2 ITEM PART NO. DESCRIPTION M6546 Barrier Mount M6427 Barrier M6428 Barrier Strap M655 Barrier Pivot Guide M6487 Mast Frame M6624 Right End Plate M6625 Left End Plate P27800 Vent Plug M8626 Seal M8624 Cover...
  • Page 29 ASSEMBLY - CRATE DIAGRAM 2 OF 2 Figure 4. Crate Assembly MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 30 ASSEMBLY - CRATE PARTS LIST LIST 2 OF 2 ITEM PART NO. DESCRIPTION P28324 /2” X 2-/2” X 6” U-bolt P2838 /2” X 3” X 4-/4” U-bolt P620000 /4”-28 X 45° Grease Fitting P620200 /4”-28 Straight Grease Fitting P4800 Bushing Spacer P500302 /4”...
  • Page 31 ASSEMBLY - GENERAL & FRAME DIAGRAM 1 OF 2 Figure 5. General & Frame Assembly MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 32 ASSEMBLY - GENERAL & FRAME PARTS LIST LIST 1 OF 2 ITEM PART NO. DESCRIPTION M6546 Barrier Mount M6427 Barrier M6428 Barrier Strap M655 Barrier Pivot Guide M6487 Mast Frame M6624 Right End Plate M6625 Left End Plate P27800 Vent Plug M8626 Seal M8624...
  • Page 33 ASSEMBLY - GENERAL & FRAME DIAGRAM 2 OF 2 Figure 5. General & Frame Assembly MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 34 ASSEMBLY - GENERAL & FRAME PARTS LIST LIST 2 OF 2 ITEM PART NO. DESCRIPTION P2838 /2” X 3” X 4-/4” U-bolt P620000 /4”-28 X 45° Grease Fitting P620200 /4”-28 Straight Grease Fitting P4800 Bushing Spacer P500302 /4” Rubber Face Washer P500300 /4”...
  • Page 35 ASSEMBLY - ROLLER FRAME DIAGRAM 1 OF 2 Figure 6. Roller Frame Assembly MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 36 ASSEMBLY - ROLLER FRAME PARTS LIST LIST 1 OF 2 ITEM PART NO. DESCRIPTION M6565 Main Frame M6503 Carbide Tooth Roller M6497 Chain Case M824 Lower Cover M8272 Cover Tab M6687 Bearing Drive Assembly P0520 Bearing Housing P00400 -/2” Bearing Insert M6688 Bearing Assembly P0520...
  • Page 37 ASSEMBLY - ROLLER FRAME DIAGRAM 2 OF 2 Figure 6. Roller Frame Assembly MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 38 ASSEMBLY - ROLLER FRAME PARTS LIST LIST 2 OF 2 ITEM PART NO. DESCRIPTION P56402 ”-4 Slotted Hex Nut P00402 /4” X /2” Hex Bolt P090 /4” X 3/4” Button Head Screw P00503 5/6” X 3/4” Hex Bolt P00505 5/6” X -/4” Hex Bolt P00608 3/8”...
  • Page 39 ASSEMBLY - CLUTCH Figure 7. Clutch Assembly MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 40 ASSEMBLY - CLUTCH PARTS LIST ITEM PART NO. DESCRIPTION P40075 Clutch Assembly W/O Hub P400752 Separator Disc P400753 Pressure Plate P400754 Compression Plate P400755 Friction Disc P400762 Spring (9000) P400760 5/6” X ” Hex Bolt GR8 P40076 5/6” X 2-/2” Hex Bolt GR8 P50500 5/6”...
  • Page 41 ASSEMBLY - PTO DRIVELINE Figure 8. PTO Driveline Assembly MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 42 ASSEMBLY - PTO DRIVELINE PARTS LIST ITEM PART NO. DESCRIPTION P400850- Side Pto Clutch Half P400850-2 Side Pto Gear Box Half P40000 Cross 35R Repair Kit P40085 Yoke And Shaft Side Pto P400853 Shield Outer Side Pto P400854 Shield Inner Side Pto P400852 Yoke And Tube Side Pto P4005...
  • Page 43 ASSEMBLY - GAUGE WHEEL Figure 9. Gauge Wheel MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 44 ASSEMBLY - GAUGE WHEEL PARTS LIST ITEM PART NO. DESCRIPTION P75660 Wheel And Tire M607 Wheel, Tire, & Hub M687 Caster Fork M652 Caster Support Arm M60 Caster Shaft M645 Handle M658 Wheel Hub W/Studs M620 Wheel Hub Complete M608 Axle Spacer Long M609 Axle Spacer Short...
  • Page 45 ASSEMBLY - BEARING HOUSING Figure 10. Bearing Housing Assembly MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 46 ASSEMBLY - BEARING HOUSING PARTS LIST ITEM PART NO. DESCRIPTION M885 Bearing Housing P635005 Drive Shaft P009204 Ball Bearing Insert M630 Sleeve M5503 -3/8” O-Ring Spacer P50038 O-Ring .062” X -3/8” ID MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 47 ASSEMBLY - GEARBOX Figure 11. Gearbox Assembly MODEL T6 HARLEY POWER BOX RAKE®...
  • Page 48 ASSEMBLY - GEARBOX PARTS LIST ITEM PART NO. DESCRIPTION P205408 Geared Pinion Shaft P20543 Cross Shaft P20540 Gear (2: 30T) P205403 Bearing, Cone P20540 Bearing, Cup P205404 -3/8” ID Seal MODEL T6 HARLEY POWER BOX RAKE®...

  • Page 49: Warranty Policy

    WARRANTY POLICY Harley Attachments, LLC warrants its line of Harley equipment to be free from defects in material and factory workmanship for a period of twelve (2) months. Exception to this warranty period will be Harley Rock Pickers, which will carry a six (6) month warranty. Warranty registration form must be filled out, signed by the customer, and returned to Harley Attach- ments, LLC within thirty (30) days from the date of purchase before any warranty claim will be considered.
  • Page 50 Harley Attachments, LLC 1805 2nd Avenue SW Jamestown, ND 58401 800-437-9779 Phone 701-252-1978 Fax 701-952-9307 Parts Fax Email: harleycs@paladinbrands.com Web: www.paladinbrands.com SN: T66F05...

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