Related Manuals for Toro Z Master Z587L
Summary of Contents for Toro Z Master Z587L
- Page 1 Form No. 3352–101 Z587L Z Master with 60in TURBO FORCE Side Discharge Mower Model No. 74251–250000001 & Up Operator’s Manual Original Instructions (EN) Register your product at www.Toro.com...
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Page 2: Table Of Contents
Adjusting the Parking Brake ....Contact us at www.Toro.com 2004 by The Toro Company All Rights Reserved 8111 Lyndale Avenue South Printed in the USA... -
Page 3: Introduction
Authorized Service attention to the safety alert symbol, which means Dealer or Toro Customer Service and have the model and CAUTION, WARNING, or DANGER—“personal serial numbers of your product ready. Figure 1 illustrates safety instruction.” Failure to comply with the the location of the model and serial numbers on the instruction may result in personal injury or death. - Page 4 The owner/user can prevent and is responsible for Stop equipment and inspect blades after striking accidents or injuries occurring to himself or herself, objects or if an abnormal vibration occurs. Make other people or property. necessary repairs before resuming operations. Keep hands and feet away from the cutting units.
- Page 5 Keep the roll bar in the raised and locked position and decals. use the seat belt when operating the machine. Use only Toro-approved attachments. Warranty may Be certain that the seat belt can be released quickly in be voided if used with unapproved attachments.
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Page 7: Slope Chart
Slope Chart Align this edge with a vertical surface (Tree, Building, Fence post, pole, etc.) -
Page 9: Safety And Instruction Decals
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. CAUTION ROTATING BLADES! STOP ENGINE BEFORE REACHING UNDERNEATH. 1-633462 E643253 1-643253 103-1027... - Page 10 65-2690 103-0368 104-8569 66-1340 104-4163 1. Explosion hazard 4. Wear eye protection 2. No fire, open flames, or 5. Read the Operator’s Manual. smoking. 3. Caustic liquid/chemical 6. Keep bystanders a safe 68-8340 burn hazard distance from the battery. 98-4387 104-7759 1.
- Page 11 105-7798 105-7797 107-2102 107-1613 107-1864...
- Page 12 107-2112 107-1857 104-2449 107-1621...
- Page 13 107-1860 107-1622 107-1861 106-9968 107-8076...
- Page 14 106-9989 106-7492...
- Page 15 104-4164 1. Contains lead; do not 3. Wear eye protection; 5. Sulfuric acid can cause 7. Maximum fill line discard. explosive gases can cause blindness or severe burns. 8. Minimum fill line blindness and other injuries 2. Recycle 6. Flush eyes immediately with 9.
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Page 16: Gasoline And Oil
Gasoline and Oil Warning Recommended Gasoline Gasoline is harmful or fatal if swallowed. Long–term exposure to vapors can cause serious Use UNLEADED Regular Gasoline suitable for injury and illness. automotive use (85 pump octane minimum). Leaded regular gasoline may be used if unleaded regular is not Avoid prolonged breathing of vapors. -
Page 17: Operation
Operation Note: Determine the left and right sides of the machine from the normal operating position. Using the Rollover Protection System (ROPS) m–7447 Figure 2 Warning 1. Full down position 2. Down position with bagger installed To avoid injury or death from rollover: keep the roll bar in the raised locked position and use the seat belt. -
Page 18: Think Safety First
7. Tighten the front handles against the center roll bar ends (Fig. 3). m–6897 Figure 4 1. Front handle Think Safety First m–6478 Figure 5 Please read all safety instructions and symbols in the 1. Safe Zone—use the 2. Use walk behind mower safety section. -
Page 19: Controls
Controls Using the Hour Meter The hour meter records the number of hours the engine Become familiar with all the controls before you start the has operated. It operates when the engine is running. Use engine and operate the machine (Figures 7 and 8). these times for scheduling regular maintenance. -
Page 20: Operating In Cool Weather
Important Do not engage the starter for more than 10 seconds at a time. If the engine fails to start, allow a 30 second cool-down period between attempts. Failure to follow these instructions can burn out the starter motor. 7. After the engine starts, move the choke to Off (Fig. -
Page 21: Operating The Power Take Off (Pto)
The Safety Interlock System 6. Close fuel shut off valve before transporting or storing the machine. Important Make sure that the fuel shut off valve is Caution closed before transporting or storing the machine, as fuel leakage may occur. Set the parking brake before If safety interlock switches are disconnected or transporting. -
Page 22: Driving Forward Or Backward
running, center either motion control and move (forward or reverse); the engine should stop. Repeat for the other motion control. 5. Sitting on the seat, disengage the parking brake, move the PTO switch to Off, and move the motion control levers to the neutral lock position. -
Page 23: Using The Lift Assist Lever
Adjusting the Anti-Scalp 1. Raise the height-of-cut lever to the transport position (also the 5 inch (127 mm) cutting height position) Rollers (Fig. 16). 2. To adjust, remove the clevis pin from the height-of-cut Whenever you change the height-of-cut, it is bracket (Fig. -
Page 24: Adjusting The Flow Baffle
Adjusting the Flow Baffle The mower discharge flow can be adjusted for different types of mowing conditions. Position the cam locks and baffle to give the best quality of cut. 1. To adjust the cam locks, swing the lever up to loosen the cam lock (Fig. -
Page 25: Positioning The Flow Baffle
Lowers the engine power consumption. Position A Allows increased ground speed in heavy conditions. This position is similar to the benefits of the Toro SFS This is the full rear position. The suggested use for this mower. position is a follows. -
Page 26: Unlatching The Seat
Unlatching the Seat Push the seat latch rearward to unlatch the seat. This will allow access to the machine under the seat. m–6861 Figure 25 1. Seat suspension knob 2. Seat position adjustment m–6840 Figure 27 1. Seat latch 3. Seat Changing the Back Position 2. -
Page 27: Using The Side Discharge
Breaking in a New Machine New engines take time to develop full power. Mower decks and drive systems have higher friction when new, placing additional load on the engine. Allow 40 to 50 hours of break–in time for new machines to develop full power for best performance. -
Page 28: Using The Z Stand
Using the Z Stand of the slope and the ramp extends up the slope. This will minimize the ramp angle. The trailer or truck should be as level as possible. The Z Stand is used for raising the front end of the machine. - Page 29 7. Chock or block the drive wheels. Warning Parking brake may not hold machine parked on Z Stand and could cause personal injury or property damage. Do not park on Z Stand unless wheels are chocked or blocked. 8. Perform maintenance. 9.
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Page 30: Tips For Mowing Grass
This also helps disperse clippings which enhances blade is damaged or worn, replace it immediately with a decomposition and fertilization. genuine Toro replacement blade. Mow at Correct Intervals Normally, mow every four days. But remember, grass grows at different rates at different times. So to maintain the same cutting height, which is a good practice, mow more often in early spring. -
Page 31: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval Hydraulic fluid—check level After first 5 hours Hydraulic filter—change Engine Oil—change Oil—check level Safety system—check Each Use Mower housing—clean Engine air intake—clean Engine coolant—check... -
Page 32: Servicing The Cutting Blades
File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. For convenient sharpening and replacement, you may want to keep extra blades on hand. - Page 33 2. Stop the engine, remove the key, and wait for all machine, use genuine Toro replacement blades. moving parts to stop before leaving the operating Replacement blades made by other manufacturers may position. result in non-conformance with safety standards. 3. Rotate the blades until the ends face forward and Warning backward (Fig.
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Page 34: Servicing The Air Cleaner
3. Unlatch the seat, tilt the seat up and tilt the engine cover forward. 4. Clean around the air cleaner to prevent dirt from getting into the engine and causing damage. Loosen the retaining clips and remove the air cleaner cover m–1854 (Fig. -
Page 35: Servicing The Engine Oil
Installing the Element 3. Clean around the oil dipstick so that dirt cannot fall into the filler hole and damage the engine (Fig. 41). Important To prevent engine damage, always operate 4. Pull the oil dipstick out and wipe the metal end clean the engine with the paper air cleaner installed. -
Page 36: Servicing The Cooling System
m–1256 Figure 43 m–5030 1. Oil filter 3. Adapter Figure 42 2. Gasket 1. Oil drain 5. Install the replacement oil filter to the filter adapter. 5. Slowly pour approximately 80% of the specified oil Turn the oil filter clockwise until the rubber gasket contacts the filter adapter;... -
Page 37: Servicing The Spark Plug
Cleaning the Cooling System Caution Clean the cooling system daily before each use. Swallowing engine coolant can cause poisoning. 1. Position the machine on a level surface, stop the engine, and set the parking brake. Do not swallow engine coolant. Keep out of reach from children and pets. -
Page 38: Replacing The Fuel Filter
Replacing the Fuel Filter Replace the fuel filter after every 200 operating hours or yearly, whichever occurs first. Never install a dirty filter if it is removed from the fuel line. 1. Allow the machine to cool down. 2. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. -
Page 39: Draining The Fuel Tank
Draining The Fuel Tank Greasing and Lubrication Lubricate the machine when shown on the Check Service Danger Reference Aid decal (Fig. 49). Grease more frequently when operating conditions are extremely dusty or sandy. In certain conditions, gasoline is extremely Grease Type: General-purpose grease flammable and highly explosive. -
Page 40: Greasing The Spindles
Where to Add Light Oil or Spray 1. Remove the dust cap and adjust the caster pivots. Keep dust cap off until greasing is done. Refer to Adjusting Lubrication the Caster Pivot Bearing, page 45. Lubricate the machine in the following areas with spray 2. -
Page 41: Replacing The Hydraulic Filter
Note: There are two ways of checking the hydraulic oil. Warning One is when the oil is warm and one is when the oil is cold. The baffle inside the tank has two levels depending if the oil is warm or cold. Hydraulic fluid escaping under pressure can penetrate skin and cause injury. -
Page 42: Adjusting The Handle Neutral
4. Apply a thin coat hydro fluid to the rubber gasket on 5. Repeat this procedure on the opposite wheel. the replacement filter (Fig. 54). Checking the Hydraulic Lines 5. Install the replacement hydraulic filter onto the filter adapter. Do not tighten. After every 100 operating hours, check hydraulic lines and 6. -
Page 43: Setting The Hydraulic Pump Neutral
7. Check where the control lever is relative to notch in console (Fig. 55). It should be centered allowing lever to pivot outward to the neutral lock position. m–6282 Figure 55 M–6278 1. Neutral locked position 3. Neutral position 2. Control lever Figure 56 1. -
Page 44: Adjusting The Tracking
Setting the Left–hand Hydraulic Pump 1. Raise the frame and block up the machine so drive wheels can rotate freely. Neutral 2. Disconnect the electrical connector from the seat 1. Loosen the locknuts at the ball joints on pump control safety switch. -
Page 45: Adjusting The Caster Pivot Bearing
2. Check if the machine pulls to one side. If it does, stop the machine and set the parking brake. 3. Unlatch the seat and tilt the seat forward to access the tracking knob. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 46: Leveling The Mower At Three Positions
2. Measure the right blade at the B location (Fig. 61), from a level surface to the cutting edge of the blade tips (Fig. 62). 3. Record this measurement. This measurement needs to be 3–1/8 to 3–1/4 inches. 4. Position the left blade front-to-rear (Fig. 61). m–4638 5. - Page 47 Front Front m–1078 Figure 64 m–6830 Figure 63 1. Rear chain 5. Adjustment bolt 2. Rear support arm 6. Front swivel MEASURE FROM CUT- TING EDGE TO A LEV- 3. Bolt 7. Front support arm EL SURFACE m–2539 4. Jam Nut Figure 65 Adjusting the Front–to–Rear Mower Pitch Note: Both of the front swivels need to be adjusted the...
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Page 48: Cleaning Under The Deck
3. Adjust this distance, by loosening the spring jam nut Warning and turning the nut in front of each spring (Fig. 66). Turning the nut clockwise will shorten the spring; counter–clockwise will lengthen the spring. Unit could fall onto someone and cause serious injury or death. -
Page 49: Adjusting The Mower Belt Tension
8. Install the belt guide with a washer and nut onto the rear leftside pulley (Fig. 67). Important Check the amount of twist in the belt between the pulleys. Make sure it is only what is specified in Figure 67. m–6824 Figure 68 1. -
Page 50: Replacing The Pump Drive Belt
M–4417 Figure 69 m–6825 1. Center bolt 3. Left support plate Figure 71 2. Alignment hole 4. Spring loaded idler 1. Spring loaded idler pulley 4. Idler pulley arm 2. Top alignment hole 5. Belt 5. If adjustment is required, loosen the mower idler plate 3. -
Page 51: Adjusting The Parking Brake
Servicing the Fuses The electrical system is protected by fuses. It requires no maintenance, however, if a fuse blows, check the component/circuit for a malfunction or short. Fuse: Main –20 amp, blade-type Alternator –30 amp, blade-type Fan–30 amp, blade-type Figure 73 1. - Page 52 m–5004 Figure 76 1. Filler caps 3. Lower line 2. Upper line Danger m–5598 Figure 77 Battery electrolyte contains sulfuric acid which is 1. Battery 7. Washer, 1/4 inch a deadly poison and causes severe burns. 2. Terminal boot 8. Locknut, 1/4 inch Do not drink electrolyte and avoid contact with 3.
- Page 53 6. Reinstall battery vent caps. Warning Charging the Battery Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can Warning cause the battery gasses to explode, resulting in personal injury. Charging the battery produces gasses that can Always Disconnect the negative (black) battery explode.
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Page 54: Replacing The Grass Deflector
Replacing the Grass Deflector Warning An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury. Also, contact with the blade could occur. Never operate the lawn mower unless you install a cover plate, a mulch plate, or a grass chute and catcher. -
Page 55: Wiring Diagram
Wiring Diagram... -
Page 56: Cleaning And Storage
Cleaning and Storage A. Add a petroleum based stabilizer/conditioner to fuel in the tank. Follow mixing instructions from the stabilizer manufacturer. Do not use an alcohol 1. Disengage the power take off (PTO), set the parking based stabilizer (ethanol or methanol). brake, and turn the ignition key to Off. -
Page 57: Troubleshooting
Troubleshooting Problem Possible Causes Corrective Action Starter does not crank 1. Blade control (PTO) is 1. Move blade control (PTO) to engaged. disengaged. 2. Parking brake is not on. 2. Set parking brake. 3. Operator is not seated. 3. Sit on the seat. 4. - Page 58 Problem Possible Causes Corrective Action 5. The crankcase oil level is 5. Fill or drain to the full mark. incorrect. 6. The fuel mixture is lean. 6. Contact your Authorized Service Dealer. 7. Excessive loading. 7. Reduce load; use lower ground speed.
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Page 60: The Toro Total Coverage Guarantee
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.