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2 3 . 0 5 – 6 7 5 5 5 1 7 _ 0 9
T r a n s l a t i o n o f O r i g i n a l i n s t r u c t i o n s
ANL 100-150-HP
Installation Manual
REVERSIBLE AIR/WATER HEAT PUMP
C o o l i n g c a p a c i t y 7 ÷ 8 t o n
H e a t i n g c a p a c i t y 9 4 , 7 5 5 ÷ 1 1 1 , 8 5 0 B T U / h
w w w . a e r m e c . c o m
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Table of Contents
Related Manuals for AERMEC ANL 100-HP
Summary of Contents for AERMEC ANL 100-HP
- Page 1 2 3 . 0 5 – 6 7 5 5 5 1 7 _ 0 9 T r a n s l a t i o n o f O r i g i n a l i n s t r u c t i o n s ANL 100-150-HP Installation Manual REVERSIBLE AIR/WATER HEAT PUMP...
- Page 3 Dear Customer, Thank you for wanting to learn about a product Aermec. This product is the result of many years of experience and in-depth engineering research, and it is built using top quality materials and advanced technologies. The manual you are about to read is meant to present the product and help you select the unit that best meets the needs of your system.
- Page 4 This mark indicates that the disposal of this product must strictly follow the national and local laws in force. All specifications are subject to change without prior notice. Although every effort has been made to ensure accuracy, Aermec shall not be held liable for any errors or...
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Page 5: Table Of Contents
TABLE OF CONTENTS 1. Fields of the range ..............p. 6 15. Sound data ................p. 22 2. Configurator ................p. 6 16. General warnings ..............p. 23 3. Unit components description ..........p. 7 Introduction ..................p. 23 General warnings ................p. 23 Refrigerant circuit ...................p. 7 Essential safety rules ................p. 23 Hydraulic circuit ..................p. 7 Precautions concerning the hydraulic circuit ...... -
Page 6: Fields Of The Range
FIELDS OF THE RANGE The Selection and the sizing of the unit for each application must be requirements in medium to small-sized residential, commercial or industrial build- approved by a person skilled in the field of the existing legislation ings. The units are characterised by an extremely low noise operation and a high effi- ANL outdoor air-cooled heat pumps with R410A refrigerant have been designed ciency and reliability, through the use of high efficiency heat exchangers and scroll... -
Page 7: Unit Components Description
UNIT COMPONENTS DESCRIPTION REFRIGERANT CIRCUIT STRUCTURE AND FANS Compressors Structure Supporting structure for outdoor installation, in hot-dipped galvanized sheet steel, Crankcase heaters as standard, automatically activated when the unit stops, as long with RAL 9003 polyester powder coating. as power is maintained to the unit. Designed to ensure the maximum access for service and maintenance. - Page 8 — Automatic restart after power failure — Local or remote control Display of unit status — Power on — Compressor ON/OFF — Operating mode (heating/cooling) — Alarm active Display of sensors, transducers and parameters — Water outlet temperature — Water inlet —...
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Page 9: Main Hydraulic Circuits
WATER CHARACTER- ISTICS, under penalty of the warranty expiration. Aermec cannot be held responsible for any malfunction of the units which are operated with water whose characteristics are outside the limits in the table WATER CHARACTERISTICS and for their consequences. -
Page 10: Internal And External Hydraulic Circuit With Anl Hp
WATER CHARACTER- ISTICS, under penalty of the warranty expiration. Aermec cannot be held responsible for any malfunction of the units which are operated with water whose characteristics are outside the limits in the table WATER CHARACTERISTICS and for their consequences. -
Page 11: Internal And External Hydraulic Circuit With Anl Ha
WATER CHARACTER- ISTICS, under penalty of the warranty expiration. Aermec cannot be held responsible for any malfunction of the units which are operated with water whose characteristics are outside the limits in the table WATER CHARACTERISTICS and for their consequences. -
Page 12: Main Cooling Refrigerant Layouts
MAIN COOLING REFRIGERANT LAYOUTS Finned coil Plate heat exchanger Liquid accumulator Reversing valve One-way valve Filter drier Compressor Mechanic thermostatic valve 23.05 – 6755517_09... -
Page 13: Accessories
ACCESSORIES AERBAC-MODU: Ethernet communication Interface for protocols Bacnet/IP, Modbus TCP/IP, SNMP DCPX: Device for condensation temperature control, with continuous speed modulation of fans by using a pressure transducer. MODU-485BL: RS-485 interface for supervision systems with MODBUS protocol. PR3: Simplified remote panel. This makes it possible to carry out the unit's basic controls with the signalling of alarms. Can be made remote with shielded cable up to 150 m. VT: Antivibration supports FACTORY FITTED ACCESSORIES VT: Antivibration supports... -
Page 14: Selection Criteria Of The Heat Exchangers According To The Place Of Installation Of The Unit
SELECTION CRITERIA OF THE HEAT EXCHANGERS ACCORDING TO THE PLACE OF INSTALLATION OF THE UNIT The guide provides advice for applications. Although recommendations ing ship engine exhaust, industrial production, chemical treatment facilities (cool- are given, all the details about the real world application of our prod- ing towers in the vicinity) and fossil fuel power plants. -
Page 15: Performance Specifications
PERFORMANCE SPECIFICATIONS ANL (°) Size Cooling performance 54.0 °F / 44.1 °F (1) Cooling capacity 6.57 8.16 Input power 8.24 9.48 Cooling total input current 17.0 20.0 BTU/(Wh) 2.80 3.03 IPLV BTU/(Wh) 4.80 5.19 Water flow rate system side 15.72 19.52 Pressure drop system side 10.04... -
Page 16: General Technical Data
GENERAL TECHNICAL DATA Size Compressor Type °,A,P type Scroll Scroll Compressor regulation °,A,P Type On-Off On-Off Number °,A,P Circuits °,A,P Refrigerant °,A,P type R410A R410A Refrigerant charge (1) °,A,P 28.0 35.3 Total oil charge °,A,P System side heat exchanger Type °,A,P type Brazed plate... -
Page 17: Operating Limits
If the unit is installed in particularly windy locations the provision of wind barriers may be necessary to avoid malfunctions. It should be installed if wind speed is above 4.9 knot. WARNING: Under no circumstances does the unit have to be operated outside the operating limit under penalty of the warranty expiration. Aermec S.p.A. -
Page 18: Pressure Drops
11 PRESSURE DROPS COOLING ONLY Key: Pressure drops (psi) 11.60 Water flow rate (gpm) ANL 100 10.15 ANL 150 8.70 7.25 5.80 4.35 2.90 1.45 WATER FILTER - PRESSURE DROP Key: Pressure drops (psi) 2.90 Water flow rate (gpm) Size 1" 1/2 2.61 2.32 2.03... -
Page 19: System Water Content
NOTICE: Under no circumstances does the unit have to be operated in a system in which the content of the water circulating is below the MINIMUM SYSTEM WATER CONTENT, under penalty of the warranty expiration. Aermec cannot be held responsible for any malfunction of the units which are operated in a system in which the... -
Page 20: Expansion Vessel Setting
EXPANSION VESSEL SETTING The expansion tank volume is 6.3 gal. The standard value of the expansion tank pre-charge pressure is 21.8 psi, but this can be calibrated up to a maximum of 87.0 psi. The expansion tank pressure setting has to be adjusted based on the difference in height (H) of the installation (see figure) according to the formula: p (rating) [psi] = H [ft] / 10,2 + 0,3. -
Page 21: Correction Factors
13 CORRECTION FACTORS CORRECTIVE FACTORS FOR AVERAGE WATER TEMPERATURES DIFFERENT FROM NOMINAL VALUES The pressure drops are calculated with an average water temperature of 50.0 °F (Cooling mode), 109.4 °F (Heating or recovery mode) System side heat exchanger Cooling mode Heating mode or recovery Average water temperatures °F... -
Page 22: Sound Data
(1) Sound power calculated on the basis of measurements made in accordance with UNI EN ISO 9614-2. Sound pressure (cold functioning) measured in free field, 10 m / 33 ft away from the unit external surface (in compliance with UNI EN ISO 3744). Data 14511:2018 System water temperature 53.6/44.6 (in/out) External air temperature 95.0 °F Standard fans Note For operating conditions different to those declared refer to the selection program Magellano, available on www.aermec.com 23.05 – 6755517_09... -
Page 23: General Warnings
— The product is intended to be used for the purpose indicated by Aermec and for which it was expressly designed. Aermec shall not be contractually or non-con-... -
Page 24: Precautions Concerning The Hydraulic Circuit
(even — Keep all lubricants in properly marked containers. Do not keep flammable liq- though the circuit is tested before leaving the Aermec factory); uids near the plant; — Do not bend or strike pipes containing pressurised fluids. Do not exceed the maximum permissible pressure (PS) of the unit's water circuit;... -
Page 25: Installation
Product identification Aermec products are identifiable by the packaging label that shows the product identification data, and by the rating plate that shows the performance and iden- tification technical data of the unit in your possession. -
Page 26: Storage
— The use of anti-vibration supports MUST be done in combination with the in- stallation of flexible couplings in the unit's water pipes. The anti-vibration sup- ports must be fixed to the unit BEFORE being earthed. AERMEC is not responsi- ble for selecting the capacity of the anti-vibration supports;... -
Page 27: Minimum Technical Spaces
18 MINIMUM TECHNICAL SPACES Each side of the unit must have space to allow all routine and extraor- For all units, it is fundamental to respect the minimum distances in order to guar- dinary maintenance to be performed. antee optimal ventilation to the finned heat exchanger coils to avoid the following: —... -
Page 28: Hydraulic Connections
Aermec shall not be liable for any damage deriving from the use of "hard" water that is not treated or that was improperly treated. WARNING! The hydraulic connection pipes to the unit must be suit-... -
Page 29: Discharging System
held responsible for any malfunction of the units which are operated with water whose characteristics are outside the limits in the table WATER CHARACTERISTICS and for their consequences. DISCHARGING SYSTEM In the event the system is stopped during winter, the water in the heat exchanger can freeze damaging the heat exchanger irreversibly. -
Page 30: Dimensions And Position Of Hydraulic Connections
20 DIMENSIONS AND POSITION OF HYDRAULIC CONNECTIONS DIMENSIONS 69.0 in 29.6 in POSITION OF HYDRAULIC CONNECTIONS IN 1”1/4 OUT 1”1/4 5.5 in 23.05 – 6755517_09... -
Page 31: Weight Distribution And Anti-Vibration Mounts Position
21 WEIGHT DISTRIBUTION AND ANTI-VIBRATION MOUNTS POSITION Position of the vibration dampers 3.1 in 62.6 in 3 in Ø 9 0.8 in Weight distribution Size Dimensions and weights ° Empty weight Centre of gravity (empty) °,A,P 15.0 15.0 ° 23.8 24.8 25.2 26.4... -
Page 32: Electrical Wiring
22 ELECTRICAL WIRING For the installation requirements refer only to the wiring diagram supplied with the unit. The wiring diagram along with the manuals must be kept in good condition and always available for any future servicing on the unit. THE CABLE GLANDS ARE NOT SUPPLIED WITH THE UNIT This equipment is compliant with IEC 61000-3-12 provided that the short circuit power S is greater than or equal to R... -
Page 33: Electric Data
ELECTRIC DATA The designer must calculate the appropriate line switch, power supply line, connection to the earth wire and connection cables for the section and length of the cables, depending on: — The length; — The type of cable; — The absorption of the unit and the physical location, and the ambient temperature. Power supply 220V Size POWER SUPPLY: 6... -
Page 34: Connecting The Auxiliary Control Board
CONNECTING THE AUXILIARY CONTROL BOARD M7S-4 M7S-3 M7-6 M7-5 M1-8 M1S-8 M7S-8 M7S-5 M7S-7 M5S1-2 M5S1-1 SEZ. MIN. 0.5 mm² max 150m SEZ. MIN. 0.5 mm² max 150m 230V MAX 1A INTERRUTTORE ALLARME TERMOSTATO TERMOSTATO AUSILIARIO ESTERNO AMBIENTE ACQUA SANITARIA PANNELLO COMANDI TERMOSTATO TERMOSTATO... -
Page 35: Electric Power Connection To Te Electrical Mains
22.1 ELECTRIC POWER CONNECTION TO TE ELECTRICAL MAINS — Open the external covering panels (if present) — Make sure that the switch is at “OFF” before opening the electric control board for the connection of the unit to the power supply —... -
Page 36: Commisioning - Warnings
(Mandatory component for warranty to be valid); NOTICE: Aermec cannot be held responsible for any malfunction of the units which are due to errors during commissioning. -
Page 37: Maintenance
24 MAINTENANCE NOTICE: Aermec cannot be held responsible for any malfunction of the — Make sure that the protections of mobile elements are correctly in place before units which are due to improper or missing maintenance. restarting the unit; — It is not permitted to walk on the machine or to place other items on it;... -
Page 38: Routine And Extraordinary Maintenance
— It is not permitted to change the refrigerant, hydraulic or electric layout of the unit, or its control logic unless expressly authorised by Aermec; — The machine must be loaded with the type and quantity of refrigerant indicated on the identification label. -
Page 39: List Of The Recommended Periodic Interventions
25 LIST OF THE RECOMMENDED PERIODIC INTERVENTIONS GENERAL INTERVENTIONS DESCRIPTION FREQUENCY Note 3 Mths 6 Mths 12 Mths GENERAL INTERVENTIONS Refrigerant leak control (this operation must be performed with the frequency suggested by current regulations) • • Unit supply voltage control Compressor supply voltage control •... - Page 40 A e r m e c S . p . A . V i a R o m a , 9 9 6 - 3 7 0 4 0 B e v i l a c q u a ( V R ) - I t a l i a T e l .
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