SIMAG SV 225 Quick Start Manual
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SIMAG SV 225 Quick Start Manual

Electronic modular cubers
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Page 1
Page 1
SERVICE MANUAL
V 145
SV 225
SV 325
SV 395
SV 545
R 404 A VERSION
Electronic
odular ubers

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Table of Contents
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Summary of Contents for SIMAG SV 225

  • Page 1 Page 1 Page 1 SERVICE MANUAL V 145 SV 225 SV 325 SV 395 SV 545 R 404 A VERSION Electronic odular ubers...

  • Page 2: Table Of Contents

    Page 2 Page 2 Table of contents TABLE OF Specifications 3-4-5-6-7-8-9-10-11-12-13-14 CONTENTS FOR THE INSTALLER Introduction Storage bin Standard legs Important operating requirements Select location Storage bin Ice machine Final check list FOR THE PLUMBER Conform to all applicable codes Water inlet Drains For the electrician...

  • Page 3: Specifications

    Page 3 Page 3 SPECIFICATIONS MODULAR CUBER SV 145 ice making capacity AIR COOLED MODELS WATER COOLED MODELS °C °C K g . K g . °C °C WATER TEMPERATURE WATER TEMPERATURE NOTE. To keep your Modular cuber performing at its maximum capacity, it is necessary to perform periodic maintenance as outlined on the last pages of this manual.
  • Page 4 Page 4 Page 4 SPECIFICATIONS (CONT'D) 614 mm (24 3/16”) 560 mm (22”) 75.2 mm (2 15/16”) 43.5 mm (1 1/16”) ICE DROP 178 mm (7”) 330 mm (13”) 21 mm (13/16”) Accessoires Dimensions: HEIGHT 575 mm. (22" 1/2) WIDTH 560 mm.
  • Page 5 Page 5 Page 5 SPECIFICATIONS MODULAR CUBER SV 205 ice making capacity AIR COOLED MODELS WATER COOLED MODELS °C °C K g . K g . °C °C WATER TEMPERATURE WATER TEMPERATURE NOTE. To keep your Modular cuber performing at its maximum capacity, it is necessary to perform periodic maintenance as outlined on the last pages of this manual.
  • Page 6 Page 6 Page 6 SPECIFICATIONS (CONT'D) 560 mm (22”) 614 mm (24 3/16”) 75.2 mm (2 15/16”) 43.5 mm (1 11/16”) AREA 178 mm (7”) 330mm (13) 21 mm (13/16”) Accessoires Dimensions: HEIGHT 660 mm. (26" ) WIDTH 560 mm. (22") DEPTH 614 mm.
  • Page 7 Page 7 Page 7 SPECIFICATIONS MODULAR CUBER SV 225 ice making capacity AIR COOLED MODELS WATER COOLED MODELS °C °C K g . K g . °C °C WATER TEMPERATURE WATER TEMPERATURE NOTE. To keep your Modular cuber performing at its maximum capacity, it is necessary to perform...
  • Page 8 SPECIFICATIONS (CONT'D) Dimensions: HEIGHT 575 mm. (22" 1/2) WIDTH 760 mm. (30") DEPTH 620 mm. (24" 1/2) WEIGHT 77 Kgs. SV 225 - MACHINE SPECIFICATIONS Water req. Model Cond. unit Finish Comp. HP lt/24 HR SV 225- AS 410* Stainless Steel...
  • Page 9 Page 9 Page 9 SPECIFICATIONS MODULAR CUBER SV 325 ice making capacity AIR COOLED MODELS WATER COOLED MODELS °C °C K g . K g . °C °C WATER TEMPERATURE WATER TEMPERATURE NOTE. To keep your Modular cuber performing at its maximum capacity, it is necessary to perform periodic maintenance as outlined on the last pages of this manual.
  • Page 10 Page 10 Page 10 SPECIFICATIONS (CONT'D) Dimensions: HEIGHT 575 mm. (22" 1/2) WIDTH 760 mm. (30") DEPTH 620 mm. (24" 1/2) WEIGHT 77 Kgs. SV 325 - MACHINE SPECIFICATIONS Water req. Model Cond. unit Finish Comp. HP lt/24 HR SV 325 - AS 440* Stainless Steel SV 325 - WS...
  • Page 11 Page 11 Page 11 SPECIFICATIONS MODULAR CUBER SV 395 ice making capacity AIR COOLED MODELS WATER COOLED MODELS °C °C K g . K g . °C °C WATER TEMPERATURE WATER TEMPERATURE NOTE. To keep your Modular cuber performing at its maximum capacity, it is necessary to perform periodic maintenance as outlined on the last pages of this manual.
  • Page 12 Page 12 Page 12 SPECIFICATIONS (CONT'D) Dimensions: HEIGHT 725 mm. (28" 1/2) WIDTH 760 mm. (30") DEPTH 620 mm. (24" 1/2) WEIGHT 97 Kgs. SV 395 - MACHINE SPECIFICATIONS Water req. Model Cond. unit Finish Comp. HP lt/24 HR SV 395 - AS 580* Stainless Steel SV 395 - WS...
  • Page 13 Page 13 Page 13 SPECIFICATIONS MODULAR CUBER SV 545 ice making capacity AIR COOLED MODELS WATER COOLED MODELS °C °C K g . K g . °C °C WATER TEMPERATURE WATER TEMPERATURE NOTE. To keep your Modular cuber performing at its maximum capacity, it is necessary to perform periodic maintenance as outlined on the last pages of this manual.
  • Page 14 Page 14 Page 14 SPECIFICATIONS (CONT'D) Dimensions: HEIGHT 725 mm. (28" 1/2) WIDTH 760 mm. (30") DEPTH 620 mm. (24" 1/2) WEIGHT 104 Kgs. SV 545 - MACHINE SPECIFICATIONS Water req. Model Cond. unit Finish Comp. HP lt/24 HR SV 545 - AS 600* Stainless Steel SV 545 - WS...

  • Page 15: For The Installer

    These instructions provide the specifications and STORAGE BIN the step-by-step procedures for the installation, The SV 1 45 stack on top of Simag bin model start up and operation for the SIMAG Model R 85; the SV 225-325-395-545 stack onto SIMAG SV 145-225-325-395-545 Modular Cubers.

  • Page 16: Select Location

    15 cm. minimum left, right, and rear for air-cooled models. STORAGE BIN The Simag bins for these units are the R 85 and R 155. Other bins may be available with bin tops to vary the storage capacity. Lay the bin on its back, using cardboard from the carton to support it, screw in the legs.

  • Page 17: Final Check List

    Page 15 Page 17 When choosing the water supply for the NOTE: All S IMAG Cubers require a Cuber, consideration should be given to: neutral wire and a solid earth ground wire to prevent possible severe Electrical Shock A. Length of run. Injury to individuals or extensive damage to B.

  • Page 18: Start-Up Start-Up Cycle

    Page 18 Page 16 START-UP Water is coming into the water through the Water Inlet Solenoid Valve till the water reservoir START-UP CYCLE if filled up to the maximum level controlled by a Water Level Sensor. 1. Open the water tap/valve and switch ON the power on the electrical supply line.
  • Page 19 Page 19 Page 19 and both NOTE: This type of machine produce an "ICE PLATE" that breaks when falls down into the • Machine Under Power storage bin. Setting the ice thickness sensor • Machine in Operation in order to have single ice cubes may cause malfunction of the machine.

  • Page 20: Operation

    Page 20 Page 20 OPERATION FREEZE CYCLE REFRIGERATION SYSTEM SCHEMATIC REFRIGERATION DURING FREEZE: This ice machine employes either air or water as This is determined by the temperature of the TXV a condensing media, the refrigeration system for sensing bulb, located on the suction line either one is a follows: manifold, at the outlet of the evaporator.

  • Page 21: Water System During Freeze

    Page 21 Page 21 FREEZE CYCLE water tube and then cascades down the WATER SYSTEM evaporator surface by gravity. As it flows accross A combination of a solenoid water inlet valve with the refrigerated evaporator, some of the water a water level sensor is used to control the level of will be chilled enough to change form, turn to ice, the water into the reservoir/sump.

  • Page 22: Refrigeration System During Harvest

    Page 22 Page 22 HARVEST (DEFROST) CYCLE REFRIGERATION SYSTEM SCHEMATIC REFRIGERATION SYSTEM DURING HARVEST Most of the water remained in the reservoir at the end of freezing cycle is pumped-out, to the The refrigeration system performs the harvest of waste, through the water solenoid and drain line ice by use of a hot gas bypass valve.

  • Page 23: Alarm Conditions

    Page 23 Page 23 ALARM CONDITIONS consequently to the compressor and fan motors and 30" later, to the water pump motors. Then, as the ice thickness reaches the value that corresponds to the full cube size, the film of water that constantly cascades over the slab of ice ALARM formed on the evaporator, arrives to establish a...

  • Page 24: Pc Board Set Up

    Page 24 Page 24 PC BOARD SET UP Manual reset mode and full water purge The PC Board can be set up for: every harvest cycle - Recommended for Manual reset mode and water purge out for a hard water - JUMP IN the second TWO short time only at beginning of every harvest cycle - Suggested for soft water - JUMP IN J2 contacts of J1...

  • Page 25: Service Specifications

    SV 145 W - 230/50/ 17,5 SV 205 A - 230/50/ 15,6 SV 205 W - 230/50/ 16,6 13,6 SV 225 A - 230/50/1 17,5 15,5 SV 225 W - 230/50/1 16,5 16,5 SV 325 A - 230/50/ SV 325 W - 230/50/1...

  • Page 26: Component Description

    Page 26 Page 26 COMPONENT DESCRIPTION LED Nr. 5 Front Console Panel Alarm high pressure. Equipped with five LED plus a push button that BUTTON B when glow or blink are monitoring: Reset/Washing. LED Nr. 1 Electrical power supply. LED Nr. 2 Operation.
  • Page 27 Page 27 Page 27 Ice Thickness Sensor Located in the front upper right side off the evaporator, the sensor is made with two metal reeds in which passes power at low voltage. The two metal reeds, which are individually insulated, are set, through a setting screw, to maintain a minimum clearence from the evaporator (3÷5 mm).
  • Page 28 Page 28 Page 28 The control, functions as a precautionary device to shut OFF electrical power to Icemaker, should a loss of water occur to the water cooled Condenser or a burnt out of the fan motor on air cooled versions. The high Pressure Control is manual reset with reset button located on the rear side of the machine and a monitoring light on the Front Console Panel.
  • Page 29 Page 29 Page 29 trips OFF the operation of the machine with the 14. Water inlet solenoid valve - 3/4" male switching ON of the Water Error LEDs. fitting The Water Inlet Solenoid valve is energised by the P.C. Board during the beginning of the freezing cycle till the water reaches the maximum level into the sump (controlled by the Water Level Sensor).
  • Page 30 Page 30 Page 30 SV 145 - WIRING DIAGRAM 220 V. 50 Hz. 1 ph. m = brown bc = light blue gv = yellow green b = white n = black = red a = orange A - Input terminal board K - Manual/Automatic reset jumper B - Compressor contactor L - Water pump...

  • Page 31: 205-225-325-395 Air/Water Cooled

    Page 31 Page 31 SV 205/225/325/395 - WIRING DIAGRAM 220 V. 50 Hz. 1 ph. m = brown bc = light blue gv = yellow green b = white n = black = red a = orange v = violet A - Input terminal board L - Water pump B - Compressor remote control switch...

  • Page 32: 545 Air/Water Cooled

    Page 32 Page 32 SV 545 - WIRING DIAGRAM 400 V. 50 Hz. 3 ph. m = brown bc = light blue gv = yellow green b = white n = black = red a = orange v = violet K - Automatic reset switch A - Input terminal board L - Water pump...

  • Page 33: Service Diagnosis

    Page 33 Page 33 SERVICE DIAGNOSIS The table below is intended as a quick reference Reference to other portions of this manual, to aid the Service Agent in determining the cause inclusing wiring diagrams, installation, and of a particular type of malfunction, as well as the operation are recommended to better determine recommended repair.

  • Page 34: Icemaker

    Page 34 Page 34 MAINTENANCE & CLEANING & SANITATION INSTRUCTIONS A SIMAG Ice System represent a sizable Check cube size, adjust if required through investment of time and money in any company’s setting screw of ice thickness control sensor. business. In order to receive the best return for...
  • Page 35 Page 35 Page 35 Pushing the RESET BUTTON for 6-8 NOTE: RINSING mode consists of: seconds the machine restarts in the freezing a) energize the water drain valve and the cycle. water pump for 40 seconds to empty the reservoir Replace the evaporator cover deflector and b) deenergize the water drain valve and the front panel.

This manual is also suitable for:

Sv 205Sv 145Sv 325Sv 395Sv 545Sv 145 a ... Show all

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