Magnum MIG 208 Alu Synergy Operating Manual
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Magnum MIG 208 Alu Synergy Operating Manual

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INVERTER OPERATING MANUAL
SEMI-AUTOMATIC WELDING
Model:
MIG 208 Alu Synergy
The drawings of the device in the manual may differ in colors from the original.
Translation of the original instructions.
with
ATTENTION: Please use the welding machine after reading the manual very carefully.
1. To ensure safe operation, select qualified personnel responsible for the
installation, maintenance, periodic inspection, and repair of this equipment.
2. In order to ensure safety, before working with the device, carefully and fully
understand the following operating instructions.
3. After reading the following instruction manual, place it in a place accessible to
other users of the device.
1

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Summary of Contents for Magnum MIG 208 Alu Synergy

  • Page 1 INVERTER OPERATING MANUAL SEMI-AUTOMATIC WELDING Model: MIG 208 Alu Synergy The drawings of the device in the manual may differ in colors from the original. Translation of the original instructions. with ATTENTION: Please use the welding machine after reading the manual very carefully.

  • Page 3: Table Of Contents

    Table of Contents INTENDED USE ..........TECHNICAL DATA................RULES FOR SAFE USE ......... EXPLANATION OF SYMBOLS ..............CONSTRUCTION AND CONTROL PANEL ............ 5.1 Synergic programs and settings............12 5.2 Advanced settings ..............6. CONTENTS OF THE SET ..............7.

  • Page 4: Intended Use

    INTENDED USE MIG 208 Alu Synergy by MAGNUM is a technologically advanced welding device for MIG-MAG, MMA, TIG LIFT, FCAW and Brazing methods. Designed for manual, electric welding of low-carbon and low-alloy steels, low and high-alloy steels, aluminum and its alloys, copper and its alloys, braze welding, etc.

  • Page 5: Technical Data

    TECHNICAL DATA MODEL MIG 208 Alu Synergy Power AC 230 [V], 50/60 [Hz] 20 [A] Protection required. Welding 20 ÷ 180 [A] current MIG / MAG Welding voltage MIG / MAG 15 ÷ 23 [V] Idle voltage 78 [V] Wire diameter * 0.6 / 0.8 / 0.9 / 1.0 / 1.2 [mm]...
  • Page 6 OHS MANUAL in electric welding 3.1. General thoughts. a) You should commence work rested, sober, wearing work clothes made of flame-retardant fabric or leather, cover your hair with a beret or a cap, wear shoes with flame-retardant trousers, welding gloves and personal protection, a leather apron, welding mask, protective glasses, individual respiratory protection equipment.
  • Page 7 and) When welding on scaffolding, check the condition of their efficiency. Protect respiratory system, eyes, face and hands from burns and exposure to light use of appropriate personal protection. k) Turn on the individual air extraction, if one is installed, so that the gaseous fumes are removed from the station.
  • Page 8 ELECTRIC SHOCK CAN KILL: Welding equipment produces high voltage. Do not touch the welding gun or connected welding material when the device is plugged in. All components forming the welding current circuit can cause electric shock, therefore it should be avoided to touch them with bare hands or through damp or damaged protective clothing.

  • Page 9: Explanation Of Symbols

    EXPLANATION OF THE SYMBOLS To reduce the possibility of injury, the user must read the entire manual first. A general warning sign draws the attention of each user to general dangers. It is used in conjunction with other cautionary notes or symbols that, if ignored, could result in personal injury or equipment damage.

  • Page 10: Construction And Control Panel

    CONSTRUCTION AND CONTROL PANEL Method 3 sec. an-tig-mma blink MIG 208 Alu Synergy Choice 3 sec. Material-about-gas point-2t / 4t 1. Control panel. 2. Current output socket "minus". 3. Euro socket. 4. Current output "plus" socket. 5. Cable for polarity reversal. NOTE: WHEN MIG-MAG WELDING THE CABLE MUST BE INSERTED IN ONE OF THE OUTPUT OUTLETS.
  • Page 11 Pressing the knob for 2 seconds or longer and releasing it causes entering the menu where you can choose the welding method. The selection is made by turning the knob in any direction. The selected symbol will then flash. Confirm your selection by briefly pressing the knob.

  • Page 12: Synergic Programs And Settings

    If spot welding is set to off, press the lower knob briefly. The symbol will flash together with the selected 2t or 4t option. The selection is made by turning the lower knob. Confirmation takes place by another short press of the lower knob.
  • Page 13 When this knob is turned to the right or left, the display will change the numerical value of the wire feed speed, the material thickness in millimeters, and the graphic thickening or thinning of the material: Depending on the material thickness selected, the ATC symbol will also appear. ATC is an advanced thermal control function that is active when welding thin materials up to 1.5mm thick.

  • Page 14: Advanced Settings

    5.2 Advanced Settings. The MIG 208 Alu Synergia device has the ability to adjust additional, advanced parameters for the MIG-MAG method, both in synergic and manual mode. Wire starting speed (approaching). Regulation in the range of 30 ÷ 100 [%] of the feeder's rotational speed.

  • Page 15: Contents Of The Set

    KIT CONTENTS The following items should be included in the kit: Welding device x 1 pcs MIG / MAG work cable x 1 pcs MMA work cable x 1 pcs Cable with ground clamp x 1 pcs Feed roller kit. Attention! For the safety of children, do not leave freely accessible parts of the packaging (plastic bags, cartons, polystyrene, etc.).

  • Page 16: Assembling The Welding Cables - Mig / Mag

    7.2 Installation of welding cables - MIG / MAG. ATTENTION! Pull the plug out of the socket before carrying out any work on the device. 1. Make sure the device is not connected to the mains. 2. Check that the ground cable is terminated with a clamp or screw clamp. 3.

  • Page 17: Connecting The Shielding Gas

    7. Press the wire into the grooves of the drive rolls by tightening the clamp. 8. Remove the gas nozzle and unscrew the contact tip. 9. Turn on the device. 10. Unfold the handle so that it is in a straight line, then press the button on the handle until the wire appears in the outlet (approx.

  • Page 18: Practical Recommendations For Mig / Mag Welding

    7.6 Practical recommendations for MIG / MAG welding. Butt welds in the flat position should be performed using the "push" technique for thin elements and the "pull" technique for thicker elements. Butt welds in the vertical position for thin elements should be made from top to bottom.
  • Page 19 THICK-DROP - used in the MIG / MAG method at low current densities and a long arc - not recommended in forced positions SPRAY - used in the MAG method with gas mixtures - not recommended in forced positions - used in the MAG method with a short arc SHORT-CIRCUIT - recommended for welding elements of small thickness and in forced positions...

  • Page 20: Cleaning And Maintenance

    90% He + 7.5% Ar + Corrosion-resistant steels, short-arc welding weakly oxidizing 2.5% CO e + 35% Ar + 5% High toughness low alloy steels, short arc 60% of H. oxidizing welding WHAT CLEANING AND MAINTENANCE The protection class of this device is IP21S, so do not use the device in the rain or expose it to moisture.

  • Page 21: Interference In The Welding Machine (Device Error Codes)

    Every month? ABOUTCheck the condition of the electrical connections inside the source. ABOUTOxidized surfaces should be cleaned and loose parts tightened. ABOUTClean the inside of the device with compressed air. INTERFERENCE IN THE WELDING MACHINE (DEVICE ERROR CODES) Overheating. Wait for the device to cool down. ALL 001 - too high or too low supply voltage.

  • Page 22: Storage And Transport

    STORAGE AND TRANSPORT It is recommended to store the cleaned device in its original packaging. Always store the devices in a dry, ventilated place, inaccessible to children and bystanders. Protect the device against vibrations and shocks during transport. UTILIZATION The packaging materials can be used as a secondary raw material. Dispose of the packaging in accordance with local regulations.

  • Page 23: Declaration Of Conformity

    DECLARATION OF CONFORMITY The product complies with the standards of the European Union with The product meets the standards: LVD 2014/35 / EU EMC 2014/30 / EU RoHS 2011/65 / EU The product meets the requirements of the harmonized standards: EN 60974-1: 2012, EN 60974-10: 2014 WARRANTY.
  • Page 24 WWW.SPAWSC.PL WWW.MAGNUM-WELDING.COM Cracow. 2017. KR. v1...

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